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Changing the base temperatures will change the Comfort
Temperature Setpoints used in the system schedules. Always
set the Base Temperatures prior to programming the system
schedules.

Comfort Zone also uses a minimum temperature and a maximum
temperature for comfort setpoints. The minimum and maximum
temperatures are the same for all 4 zones.

The Maximum Temperature is only used for cooling. It is set by
selecting Rotary Switch Position S-2. The Maximum Temperature
setting is used when a temperature above the 14° span is selected.
If Cooling Base Temperature is set to 68°F and cooling setpoint is
82°F, any attempt to raise cooling setpoint will select Maximum
Temperature.

The Minimum Temperature is only used for heating. It is set by
selecting Rotary Switch Position S-3. The Minimum Temperature
setting is used when a temperature below the 14 ° span is selected.
If Heating Base Temperature is set to 54°F, any attempt to lower
heating setpoint below 54°F will select Minimum Temperature.

Both Maximum and Minimum Temperatures are intended for use
with schedules or setpoints which are extreme compared to normal
building temperatures.

Comfort Zone also has one additional set of temperature settings.
These are Vacation Setpoints. The Vacation Setpoints are heating
and cooling setpoints to be used in all 4 zones whenever 4 zone
controller rotary switch is turned to "Vacation." The Vacation
option is used to place entire building in setback during long
unoccupied periods without danger of freezing or extreme
heat/humidity.

SEQUENCE OF EVENTS FOR A NORMAL HEATING OR
COOLING CYCLE

Given Comfort Setpoints and space temperature for zones within
system, Comfort Zone will determine if active heating or cooling
is required. If so, Comfort Zone will perform the following:

1. Select a reference zone.

2. Make sure all zone dampers are fully open.

3. Energize HVAC equipment fan.

4. Energize heating or cooling equipment. The equipment may

be a compressor, furnace, strip heater, etc.

5. Set the zone damper positions based upon zone demand.

6. Energize additional stages of heating or cooling if demand

warrants.

7. Continue to adjust zone dampers as conditions within zones

change.

8. Turn off heating or cooling equipment when all zones are

within 0.5°F of desired comfort setpoint.

9. Open all zone dampers when equipment is turned off.

This is the basic Sequence of Operation for the Comfort Zone
system. The actual control of dampers, HVAC equipment, and
system fan will change with configuration of system. Depending
upon configuration, Comfort Zone can control heat pumps, fur-
naces, and dual fuel applications.

SELECTION OF A REFERENCE ZONE IN THE SYSTEM

The first step in any heating or cooling cycle requires Comfort
Zone to evaluate zones, determine if heating or cooling is needed,
and select a Reference Zone.

The Comfort Zone system actively looks at Comfort Setpoints and
space temperature in all zones. If any zone in system has a demand
of 1.5°F or more, then Comfort Zone will prepare to operate
heating or cooling equipment to reduce demand.

First, Comfort Zone will select a reference zone in the system. The
reference zone will be zone with greatest demand. The zone
damper serving reference zone will be forced fully open and will
remain fully open as long as that zone is used as reference.

As long as any zone in system has a demand greater than or equal
to 1.5°F, then Reference Zone will be selected by zone with
greatest demand. Once all zones have a demand less than 1.5

o

F,

Reference Zone selection will not change until demand in that
zone is below 0.5°F. At this point Comfort Zone will re-select
Reference Zone and position that particular zone damper fully
open.

The objective of Reference Zone is to ensure that zone with
greatest demand is receiving as much conditioned air as system
will allow. It also gives Comfort Zone system a point of reference
in observing response of zones to equipment operation.

PRE-POSITIONING DAMPERS AND STARTING
THE SYSTEM FAN

In order to minimize noise and enhance system operation, Comfort
Zone maintains all zone dampers full open prior to starting system
fan or heating or cooling equipment. The intent is to provide
HVAC equipment with unrestricted duct work and reduce pressure
surges. Comfort Zone also fully opens dampers whenever a
heating or cooling cycle is completed and system fan is shutting
down. If Fan Switch on 4 zone controller is set to Auto, then all
zone dampers will remain fully open until next heating or cooling
cycle.

The other reason for opening dampers is to provide unrestricted
duct work to other equipment which is not directly controlled by
Comfort Zone. One example may be Heat Recovery Ventilator. If
Comfort Zone is not actively controlling HVAC system, then it
must not impose any control influences (i.e., closed zone dampers)
on system and prevent proper operation of other devices.

For Fan operation, switch settings on 4 zone controller and system
configuration can change actual operation.

If Auto Fan Off For Heating option (Rotary switch position
number T-9) is ON, then Comfort Zone will only energize fan for
cooling cycles. This option is intended for furnaces which will
control their own fan internally.

Fig. 17—Wiring Four Zone Controller

A93231

COMM BUS

GRN

RED

WHT

RED

YEL

BLU

WHT

GRN

GREEN

WHITE

YELLOW

GREEN

WHITE

BLUE

RED

RED

I/O BOARD

FIELD WIRING

     (FEED THRU)

3 WIRE CONDUCTOR

(COMM BUS)

5 WIRE CONDUCTOR

(INTERFACE BOARD)

8

Summary of Contents for COMFORT ZONE ZONEKIT4ZCAR

Page 1: ...r Table 21 Wiring Diagrams 22 31 Configuration Table 32 SAFETY CONSIDERATIONS Improper installation adjustment alteration service maintenance or use can cause fire electrical shock or other conditions...

Page 2: ...to COM BUS a 3 wire cable must be separate from the 5 wire cable The thermostats should be located approximately 5 ft above floor and must be located within 200 ft of Comfort Zone Center SHIELDED CABL...

Page 3: ...Level back plate and tighten screws Step 4 Install Zone Dampers IMPORTANT If conditions exist for possible condensing motor must be positioned for adequate draining See Fig 6 NOTE If a multi damper en...

Page 4: ...All zone dampers and duct work must be properly supported according to local codes or SMACNA standards RECTANGULAR METAL DUCT WORK 1 Make connections using S lock and drives See Fig 10 2 Properly seal...

Page 5: ...Installation Instructions packaged with barometric bypass Failure to properly install bypass damper can cause perma nent damage to the HVAC equipment For single speed furnace applications bypass air m...

Page 6: ...ensor on room sensors Do not locate on an outside wall or next to a return air grill 1 Separate the 2 parts of sensor and mount back plate with provided flat head screw 2 Pull a 2 wire conductor throu...

Page 7: ...HEAT 1 W1 HEAT 2 W2 FAN G RV COOL 0 OR RV HEAT B Power CHR 06 Communication Bus COMFORT ZONE I O R G W R G COMM BUS CONTROLLER COMM BUS HAM R W R W R W R W R W R W OAT LAT ZT4 ZT3 ZT2 SHIELD GROUND W...

Page 8: ...TION OF A REFERENCE ZONE IN THE SYSTEM The first step in any heating or cooling cycle requires Comfort Zone to evaluate zones determine if heating or cooling is needed and select a Reference Zone The...

Page 9: ...open The factory default is 15 The only time zone dampers will exceed this position is if system fan is off or zone dampers are being calibrated 2 The Minimum Damper Position rotary position number S...

Page 10: ...4 are shown in Table 4 Under no circumstances may the W1 and Y1 contacts on the relay pack be jumpered together This is a common practice for many heat pump installations but will cause improper opera...

Page 11: ...y may vary widely For residen tial application the need for System Mode Reselect is normally not frequent unless the building has unusual architectural features or problems with HVAC system High Low T...

Page 12: ...the value of setting Press the COOL up or down setpoint buttons to change setting number and the HEAT up or down setpoint buttons to change value Refer to Table 6 for settings and their definitions 1...

Page 13: ...L up or down setpoint buttons to change toggle number and the HEAT up or down setpoint buttons to change status of toggle See Table 11 Step 12 Wiring Diagrams Refer to Tables 7 and 8 for wiring diagra...

Page 14: ...one at different times during the day and week See Fig 18 to become familiar with various parts of the 4 zone controller SYSTEM SWITCHES System switches select desired equipment operation Heat Switch...

Page 15: ...ay whenever system is in this mode Set vacation mode setpoints Setting The Clock The clock display will normally show hour minutes AM or PM and day 1 Set minutes Press SELECT MIN HR DAY button once Pr...

Page 16: ...eature can verify that each zone damper is operating properly by manually opening and closing each zone When rotary switch dial is moved onto another position Damper Service Mode will be cleared and c...

Page 17: ...omfort Zone con troller detects and replaces faulty data contained within its memory with factory selected default values Transparent Errors Occur when Comfort Zone controller de tects a system or zon...

Page 18: ...e and set points for zone 2 via the 3 wire communication bus at 1 ad dress below controller The system reads zone 2 temperature via the remote room sensor OFF T14 Smart Sensor Attached For Zone 3 The...

Page 19: ...LEDs on the CHR06 relay pack are indicating the correct relay is closed If not check for a bad relay 2 Measure voltage across common red and any de energized relay Voltage should be 24 vac 3 Apply 24...

Page 20: ...2 Configuration Error 1 Turn selection dial to position T2 T11 T12 T18 T20 T22 and T24 2 Check and correct the configuration 3 Return selection dial to any run mode position 13 Configuration Error 1 T...

Page 21: ...ed or open 1 Check wiring and sensor 2 Replace failed sensor if necessary Valid temperature range 30 180 F 47 Bus Access Error Controller can not communicate on bus 1 Check 3 wire bus between controll...

Page 22: ...296 UNIT 24 VAC R C 2 SPEED AIR CONDITIONER 38TD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O RV HEAT O OR FAN COIL COMFORT ZONE CENTER G W2 E...

Page 23: ...itioner Continued A94034 E UNIT 24 VAC R 2 SPEED AIR CONDITIONER 38TD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O RV HEAT O OR FAN COIL COMFO...

Page 24: ...ONER Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O RV HEAT O OR FURNACE COMFORT ZONE CENTER W2 R C C Y Y2 W W1 G NOTE Locking furnace into low...

Page 25: ...TD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O RV HEAT O OR FURNACE COMFORT ZONE CENTER G Y2 H R1 R R1 Relay DPST Pilot Duty 24 v coil HN61KK...

Page 26: ...one Center to W2 on the furnace control board UNIT 24 VAC R C R Y1 L 2 SPEED AIR CONDITIONER 38TD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O...

Page 27: ...T ZONE SYSTEM G C R Y W2 O W2 R C L B W3 E O Y1 Y Y2 A93243 UNIT 24 VAC R C 2 SPEED HEAT PUMP 38YD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL...

Page 28: ...mp Continued UNIT 24 VAC R 2 SPEED HEAT PUMP 38YD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O RV HEAT O OR FAN COIL COMFORT ZONE SYSTEM G C R...

Page 29: ...N position up when using Two Stage Relay Kit KGATT0101VSP Accessory Optional A93298 UNIT 24 VAC R Y W2 STANDARD SINGLE SPEED HEAT PUMP Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y...

Page 30: ...OOL O RV HEAT O OR VARIABLE SPEED FURNACE COMFORT ZONE CENTER G Y1 R1 R R1 Relay DPST Pilot Duty 24 v coil HN61KK324 or Equivalent C F W2 O W Y RELAY COIL G r e e n P5 CONNECTION AT CONTROL BOARD Blac...

Page 31: ...Configure the 4 Zone controller to act as if it were controlling a single speed heat pump Turn T 6 ON Turn T 9 T 26 OFF Set S 7 to 0 Let the 38YD perform the dual fuel optimization R W2 O W2 R G C W3...

Page 32: ...Hz Operation OFF T25 Ventilation Mode OFF T26 Two Stage Heat Pump OFF T27 Dx Sensor For LAT Checking OFF T28 Cool Without Fan OFF SETTING S 1 4 Zone Controller Bus Address 04 S 2 Max Cooling Setpoint...

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