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NOTE:

Comfort Zone uses a 3-minute timer to delay start of

second-stage (heating or cooling). This timer is started whenever
first-stage heating or cooling is energized. This delay cannot be
overridden or disabled.

STAGE CONTROL DURING EQUIPMENT OPERATION

As shown earlier, Comfort Zone has 6 configurable options which
help govern equipment operation. They are:

1. Comfort Trend Staging (Rotary Position T-8).

2. System Mode Reselect (Rotary Position T-22).

3. High/Low Temperature Limits Enabled (Rotary Position

T-10).

4. High Temperature Trip Limit (Rotary Position S-6).

5. Dx Sensor (Rotary Position T-27).

6. Smart Start (Heat Pump Strip Heat Economy Feature)

Comfort Trend Staging and High/Low Temperature Limits
control the use of extra stages of heating and cooling. Both can be
turned off by the installer but the use of these options is highly
recommended.

Comfort Trend Staging is used by Comfort Zone as an aid to
decide if second-stage (heating or cooling) is needed. The system
must have at least 1 zone with a demand equal to or greater than
2.0

o

F to allow use of second stage. Comfort Trend looks at

temperature inside zone and watches trend over time. If zone
demand is being lowered by first-stage operation, second stage is
not energized. Stage 1 would remain ON and Stage 2 would
remain OFF as long as temperature and trend continued to
improve.

Comfort Trend Staging uses a 6-minute timer and a record of the
Reference Zone demand to control second stage. When Comfort
Trend Staging starts, demand in Reference Zone is recorded and
temperature in zone is continuously monitored. If demand in
Reference Zone is reduced (temperature is approaching comfort
setpoints), then 6-minute timer is restarted and new demand is
recorded. If 6-minute timer expires and demand is the same or has
grown greater, Comfort Zone will start second stage.

Comfort Trend works for all stages of heating and cooling
operation.

Comfort Trend staging will be used if rotary Position T-8 is turned
ON. If T-8 is turned OFF, then second stage will be energized
whenever Reference Zone demand meets or exceeds 2.0°F and
after 3-minute delay.

System Mode Reselect allows Comfort Zone to switch between
heating and cooling even if current system demand has not been
satisfied. For example, if Comfort Zone is providing heat, System
Mode Reselect allows Comfort Zone to look at any cooling needs
which may also exist in the building. If cooling demand exceeds
heating demand for 20 minutes, Comfort Zone will stop providing

heat and switch into a cooling mode. Once cooling demand is
satisfied (or System Mode Reselect dictates a switch), Comfort
Zone will revert to a heating mode in order to try and satisfy that
demand.

The need for System Mode Reselect usually indicates some type of
system problem. Common use of System Mode Reselect may be
caused by poor or improper duct work, open windows or doors,
HVAC equipment failure, improper equipment sizing, etc. The
need for System Mode Reselect usually occurs in larger installa-
tions where zone use or occupancy may vary widely. For residen-
tial application, the need for System Mode Reselect is normally not
frequent unless the building has unusual architectural features or
problems with HVAC system.

High/Low Temperature Limits is an option that allows Comfort
Zone to control equipment stages and position dampers based upon
temperature of supply air leaving HVAC equipment. As the
Comfort Zone system operates through a heating or cooling cycle,
zone demands and damper positions will change. This changes
actual tonnage or BTUH that is applied to HVAC equipment. The
tonnage generated by HVAC equipment must equal tonnage
placed into zones. If zone’s airflow decreases, cooling equipment
will tend to drive down supply air temperatures. Conversely,
heating equipment will tend to drive up supply air temperatures.

With High/Low Temperature Limits turned ON, Comfort Zone
will detect this condition and take corrective action. The first step
taken by Comfort Zone will be to start turning off extra stages of
equipment. this will continue until either the Leaving Air Tem-
perature problem is corrected or system is operating on first-stage
heating or cooling only.

If system is operating on first-stage heating or cooling, Comfort
Zone will begin to gradually open zone dampers. This can continue
until system has become a fully-open constant-volume system if
needed. The objective is to provide required heating or cooling as
best as possible prior to shutting off equipment. In practice the
control tends to match equipment capacity to zone demands and
will seldom revert back to a fully-open system.

The Leaving Air Temperature control can also indicate problem
zones within a system which are not receiving sufficient airflow. If
1 area (or zone) within a building has difficulty becoming satisfied
then there may be a sizing problem or an obstruction in duct work
supplying that zone.

To use the Leaving Air Temperature Control, 3 options must be
setup properly. They are:

1. High/Low Temperature Limits Enabled (Rotary Position

T-10).

2. High Temperature Trip Limit (Rotary Position S-6).

3. Dx Coil Sensor For Leaving Air Temperature Checking

(Rotary Position T-27).

First, High/Low Temperature Limits Enabled must be turned
ON. This is the ON-OFF switch for the control option. The
temperature used for this control is measured by Remote Duct
Sensor and (optionally) the Dx Coil Sensor.

The High Temperature Trip Limit (Rotary Position S-6) is
supply air temperature for heating that the Leaving Air Tempera-
ture control uses to detect a problem during heating modes only.
The Comfort Zone thermostat will display a number between 05
and 55°F. The actual temperature is 100°F greater, such that the
actual range is 105°F to 155°F. Comfort Zone cannot display the
100’s digit.

Selecting the Offset Temperature picks the temperature when
Comfort Zone will start taking action to correct the Leaving Air
Temperature. If limit temperature is between 105°F and 109°F,

Table 5—HVAC Equipment Stages

Vs. Zone Demand

HEATING & COOLING

EQUIPMENT STAGES

DEMAND °F

DEMAND °C

First-Stage Cooling

1.5

0.83

Second-Stage Cooling

2.0

1.11

First-Stage Heating

1.5

0.83

Second-Stage Heating

2.0

1.11

Third-Stage Heating

2.5

1.39

Fourth-Stage Heating

3.0

1.67

11

Summary of Contents for COMFORT ZONE ZONEKIT4ZCAR

Page 1: ...r Table 21 Wiring Diagrams 22 31 Configuration Table 32 SAFETY CONSIDERATIONS Improper installation adjustment alteration service maintenance or use can cause fire electrical shock or other conditions...

Page 2: ...to COM BUS a 3 wire cable must be separate from the 5 wire cable The thermostats should be located approximately 5 ft above floor and must be located within 200 ft of Comfort Zone Center SHIELDED CABL...

Page 3: ...Level back plate and tighten screws Step 4 Install Zone Dampers IMPORTANT If conditions exist for possible condensing motor must be positioned for adequate draining See Fig 6 NOTE If a multi damper en...

Page 4: ...All zone dampers and duct work must be properly supported according to local codes or SMACNA standards RECTANGULAR METAL DUCT WORK 1 Make connections using S lock and drives See Fig 10 2 Properly seal...

Page 5: ...Installation Instructions packaged with barometric bypass Failure to properly install bypass damper can cause perma nent damage to the HVAC equipment For single speed furnace applications bypass air m...

Page 6: ...ensor on room sensors Do not locate on an outside wall or next to a return air grill 1 Separate the 2 parts of sensor and mount back plate with provided flat head screw 2 Pull a 2 wire conductor throu...

Page 7: ...HEAT 1 W1 HEAT 2 W2 FAN G RV COOL 0 OR RV HEAT B Power CHR 06 Communication Bus COMFORT ZONE I O R G W R G COMM BUS CONTROLLER COMM BUS HAM R W R W R W R W R W R W OAT LAT ZT4 ZT3 ZT2 SHIELD GROUND W...

Page 8: ...TION OF A REFERENCE ZONE IN THE SYSTEM The first step in any heating or cooling cycle requires Comfort Zone to evaluate zones determine if heating or cooling is needed and select a Reference Zone The...

Page 9: ...open The factory default is 15 The only time zone dampers will exceed this position is if system fan is off or zone dampers are being calibrated 2 The Minimum Damper Position rotary position number S...

Page 10: ...4 are shown in Table 4 Under no circumstances may the W1 and Y1 contacts on the relay pack be jumpered together This is a common practice for many heat pump installations but will cause improper opera...

Page 11: ...y may vary widely For residen tial application the need for System Mode Reselect is normally not frequent unless the building has unusual architectural features or problems with HVAC system High Low T...

Page 12: ...the value of setting Press the COOL up or down setpoint buttons to change setting number and the HEAT up or down setpoint buttons to change value Refer to Table 6 for settings and their definitions 1...

Page 13: ...L up or down setpoint buttons to change toggle number and the HEAT up or down setpoint buttons to change status of toggle See Table 11 Step 12 Wiring Diagrams Refer to Tables 7 and 8 for wiring diagra...

Page 14: ...one at different times during the day and week See Fig 18 to become familiar with various parts of the 4 zone controller SYSTEM SWITCHES System switches select desired equipment operation Heat Switch...

Page 15: ...ay whenever system is in this mode Set vacation mode setpoints Setting The Clock The clock display will normally show hour minutes AM or PM and day 1 Set minutes Press SELECT MIN HR DAY button once Pr...

Page 16: ...eature can verify that each zone damper is operating properly by manually opening and closing each zone When rotary switch dial is moved onto another position Damper Service Mode will be cleared and c...

Page 17: ...omfort Zone con troller detects and replaces faulty data contained within its memory with factory selected default values Transparent Errors Occur when Comfort Zone controller de tects a system or zon...

Page 18: ...e and set points for zone 2 via the 3 wire communication bus at 1 ad dress below controller The system reads zone 2 temperature via the remote room sensor OFF T14 Smart Sensor Attached For Zone 3 The...

Page 19: ...LEDs on the CHR06 relay pack are indicating the correct relay is closed If not check for a bad relay 2 Measure voltage across common red and any de energized relay Voltage should be 24 vac 3 Apply 24...

Page 20: ...2 Configuration Error 1 Turn selection dial to position T2 T11 T12 T18 T20 T22 and T24 2 Check and correct the configuration 3 Return selection dial to any run mode position 13 Configuration Error 1 T...

Page 21: ...ed or open 1 Check wiring and sensor 2 Replace failed sensor if necessary Valid temperature range 30 180 F 47 Bus Access Error Controller can not communicate on bus 1 Check 3 wire bus between controll...

Page 22: ...296 UNIT 24 VAC R C 2 SPEED AIR CONDITIONER 38TD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O RV HEAT O OR FAN COIL COMFORT ZONE CENTER G W2 E...

Page 23: ...itioner Continued A94034 E UNIT 24 VAC R 2 SPEED AIR CONDITIONER 38TD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O RV HEAT O OR FAN COIL COMFO...

Page 24: ...ONER Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O RV HEAT O OR FURNACE COMFORT ZONE CENTER W2 R C C Y Y2 W W1 G NOTE Locking furnace into low...

Page 25: ...TD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O RV HEAT O OR FURNACE COMFORT ZONE CENTER G Y2 H R1 R R1 Relay DPST Pilot Duty 24 v coil HN61KK...

Page 26: ...one Center to W2 on the furnace control board UNIT 24 VAC R C R Y1 L 2 SPEED AIR CONDITIONER 38TD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O...

Page 27: ...T ZONE SYSTEM G C R Y W2 O W2 R C L B W3 E O Y1 Y Y2 A93243 UNIT 24 VAC R C 2 SPEED HEAT PUMP 38YD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL...

Page 28: ...mp Continued UNIT 24 VAC R 2 SPEED HEAT PUMP 38YD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O RV HEAT O OR FAN COIL COMFORT ZONE SYSTEM G C R...

Page 29: ...N position up when using Two Stage Relay Kit KGATT0101VSP Accessory Optional A93298 UNIT 24 VAC R Y W2 STANDARD SINGLE SPEED HEAT PUMP Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y...

Page 30: ...OOL O RV HEAT O OR VARIABLE SPEED FURNACE COMFORT ZONE CENTER G Y1 R1 R R1 Relay DPST Pilot Duty 24 v coil HN61KK324 or Equivalent C F W2 O W Y RELAY COIL G r e e n P5 CONNECTION AT CONTROL BOARD Blac...

Page 31: ...Configure the 4 Zone controller to act as if it were controlling a single speed heat pump Turn T 6 ON Turn T 9 T 26 OFF Set S 7 to 0 Let the 38YD perform the dual fuel optimization R W2 O W2 R G C W3...

Page 32: ...Hz Operation OFF T25 Ventilation Mode OFF T26 Two Stage Heat Pump OFF T27 Dx Sensor For LAT Checking OFF T28 Cool Without Fan OFF SETTING S 1 4 Zone Controller Bus Address 04 S 2 Max Cooling Setpoint...

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