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5. Insert 2-conductor wiring through 1 of pre-drilled holes in side

of back plate.

6. Connect sensor to 2-wire conductor using provided wire nuts.

(See Fig. 16 for connection to Comfort Zone Center.)

Step 7—Install Dx Coil Sensor

The Dx coil temperature sensor is recommended for use in heat
pump with fan coil applications only. The sensor should be
installed between Dx coil and electric heaters. It measures Dx coil
temperature and adds extra protection for high/low temperature
limits. The range is from 30°F to 180°F. The Dx coil sensor
interfaces to Comfort Zone Center on terminal TB-1. (See Fig. 16.)
To activate Dx coil temperature sensor turn T-27 on. When
activated, the Dx coil sensor has built-in LAT setpoints of 50°F
and 45°F in the cooling mode, and 105°F and 110°F in the heating
mode. This is non-adjustable.

Step 8—Install Four Zone Controller

The Four Zone Controller is the zone 1 thermostat. It is recom-
mended to locate this in the zone occupied as the living room or
family room for maximum comfort.

DO NOT locate controller where supply air can blow directly on
it. Avoid locating controller where heat from any lamps, appli-
ances, or direct sunlight will affect temperature sensor on control-
ler. Do not locate on an outside wall or next to a return air grill.

1. Separate base plate from main body of controller.

2. Pull 3-wire cable for communication bus and 5-wire cable for

controller through 3/4-in. round hole on base plate. Three-wire
cable and 5-wire cable must be separate jacketed wiring. Do
not use one 8-wire cable. (See Fig. 17.)

NOTE:

Insulate or seal field wiring feed through hole to reduce

draft.

3. Mount base plate using provided screws, starting screw in

round hole first then second screw in slotted hole. On drywall
it is recommended to use provided plastic wall anchors.

NOTE:

If mounting controller using an electrical box, mount base

plate using pair of horizontal holes.

4. Level base plate and tighten screw in slotted hole first, then

the screw in round hole.

5. Connect the 3 wires for communication bus and the 5 wires for

controller to base plate terminal screws. (See Fig. 16.) Ensure
that there are no excess or bare wires exposed.

6. Plug base plate connector into back of main body and ensure

it is secure into connector located on back of 4 zone
controller’s main body. Ensure connectors and main body are
secure.

7. Align main body with base plate and snap into place.

Step 9—Install Remote Room Sensors or
Smart Sensors (Optional)

Comfort Zone may have up to 4 zones. The 4 zone controller
controls zone 1. Remote room sensors or smart sensors control the
other 3 zones. If using a smart sensor, a smart sensor power pack
must be used. The remote sensors should be located 5 ft above the
floor and must be less than 200 ft away from Comfort Zone Center.

DO NOT locate sensors where supply air can blow directly on
them. Avoid locating sensors where heat from any lamps, appli-
ances, or direct sunlight will affect temperature sensor on room
sensors. Do not locate on an outside wall or next to a return air
grill.

1. Separate the 2 parts of sensor and mount back plate with

provided flat-head screw.

2. Pull a 2-wire conductor through hole on right-hand side.

3. Connect black or white wire to terminal labeled B- and

connect red wire to terminal labeled R+.

4. Align sensor case with base plate then press firmly until cover

snaps into place.

Step 10—Sequence of Operation

TEMPERATURE SETPOINTS

The Comfort Zone System uses 2 temperature setpoints. The
setpoints are displayed in the left-hand window on the 4 zone
controller. (See Fig. 18.)

In display window, cooling setpoint is shown on upper left and
heating setpoint is shown on lower right.

The temperature setpoints for any of the 4 zones can be displayed
by the 4 zone controller. When the 4 zone controller rotary switch
points to zone 1, setpoints for zone 1 at the 4 zone controller are
displayed. Selecting zone 2, zone 3, or zone 4 will display
setpoints for each of these zones which use either remote room
sensors or smart sensors. The system is not required to have all 4
zones installed.

HEATING AND COOLING COMFORT SETPOINTS

If space temperature is between heating and cooling setpoints for
the zone, then the zone is said to be "satisfied" with respect to
temperatures. When a zone is "satisfied" no heating or cooling
equipment will turn on to condition the space. For example, if
cooling setpoint is 76°F and heating setpoint is 72°F, then a space
temperature of 73°F is assumed to be satisfactory and no heating
or cooling of zone is required.

If space temperature in a zone falls below heating setpoint, then
that zone needs to have heat added to zone which will raise space
temperature back to heating setpoint. For example, if heating
setpoint is 72°F and space temperature is 70°F, then space
temperature must be raised 2 degrees in order for zone to be
satisfied. In this case, temperature "heating demand" for zone is
2°F. (72°F minus 70°F.)

Otherwise, if space temperature in a zone rises above cooling
setpoint, then that zone needs to have heat removed from zone
which will lower space temperature back to cooling setpoint. For
example, if cooling setpoint is 76°F and space temperature is 77°F,
space temperature must be lowered 1° in order for zone to be
satisfied. In this case, "cooling demand" for zone is 1°F. (77°F
minus 76°F.)

Comfort Zone allows owner or installer to set ranges for comfort
setpoints along with maximum and minimum temperatures which
can be used by system.

Comfort Zone allows both heating and cooling comfort setpoints
to operate in a 14° span. The heating and cooling temperature
"spans" can be set to allow for a selected range of operation.
Rotary switch position 9 sets base temperatures for both heating
and cooling spans.

When switch is set to 9, both heating and cooling base tempera-
tures are displayed and each can be modified by using up/down
setpoint buttons. The base temperatures are the same for all 4
zones.

If cooling base temperature is set to 68°F, then cooling comfort
range will be 68°F to 82°F. If heating base temperature is set to
54°F, then heating comfort range will be 54°F to 68°F.

6

Summary of Contents for COMFORT ZONE ZONEKIT4ZCAR

Page 1: ...r Table 21 Wiring Diagrams 22 31 Configuration Table 32 SAFETY CONSIDERATIONS Improper installation adjustment alteration service maintenance or use can cause fire electrical shock or other conditions...

Page 2: ...to COM BUS a 3 wire cable must be separate from the 5 wire cable The thermostats should be located approximately 5 ft above floor and must be located within 200 ft of Comfort Zone Center SHIELDED CABL...

Page 3: ...Level back plate and tighten screws Step 4 Install Zone Dampers IMPORTANT If conditions exist for possible condensing motor must be positioned for adequate draining See Fig 6 NOTE If a multi damper en...

Page 4: ...All zone dampers and duct work must be properly supported according to local codes or SMACNA standards RECTANGULAR METAL DUCT WORK 1 Make connections using S lock and drives See Fig 10 2 Properly seal...

Page 5: ...Installation Instructions packaged with barometric bypass Failure to properly install bypass damper can cause perma nent damage to the HVAC equipment For single speed furnace applications bypass air m...

Page 6: ...ensor on room sensors Do not locate on an outside wall or next to a return air grill 1 Separate the 2 parts of sensor and mount back plate with provided flat head screw 2 Pull a 2 wire conductor throu...

Page 7: ...HEAT 1 W1 HEAT 2 W2 FAN G RV COOL 0 OR RV HEAT B Power CHR 06 Communication Bus COMFORT ZONE I O R G W R G COMM BUS CONTROLLER COMM BUS HAM R W R W R W R W R W R W OAT LAT ZT4 ZT3 ZT2 SHIELD GROUND W...

Page 8: ...TION OF A REFERENCE ZONE IN THE SYSTEM The first step in any heating or cooling cycle requires Comfort Zone to evaluate zones determine if heating or cooling is needed and select a Reference Zone The...

Page 9: ...open The factory default is 15 The only time zone dampers will exceed this position is if system fan is off or zone dampers are being calibrated 2 The Minimum Damper Position rotary position number S...

Page 10: ...4 are shown in Table 4 Under no circumstances may the W1 and Y1 contacts on the relay pack be jumpered together This is a common practice for many heat pump installations but will cause improper opera...

Page 11: ...y may vary widely For residen tial application the need for System Mode Reselect is normally not frequent unless the building has unusual architectural features or problems with HVAC system High Low T...

Page 12: ...the value of setting Press the COOL up or down setpoint buttons to change setting number and the HEAT up or down setpoint buttons to change value Refer to Table 6 for settings and their definitions 1...

Page 13: ...L up or down setpoint buttons to change toggle number and the HEAT up or down setpoint buttons to change status of toggle See Table 11 Step 12 Wiring Diagrams Refer to Tables 7 and 8 for wiring diagra...

Page 14: ...one at different times during the day and week See Fig 18 to become familiar with various parts of the 4 zone controller SYSTEM SWITCHES System switches select desired equipment operation Heat Switch...

Page 15: ...ay whenever system is in this mode Set vacation mode setpoints Setting The Clock The clock display will normally show hour minutes AM or PM and day 1 Set minutes Press SELECT MIN HR DAY button once Pr...

Page 16: ...eature can verify that each zone damper is operating properly by manually opening and closing each zone When rotary switch dial is moved onto another position Damper Service Mode will be cleared and c...

Page 17: ...omfort Zone con troller detects and replaces faulty data contained within its memory with factory selected default values Transparent Errors Occur when Comfort Zone controller de tects a system or zon...

Page 18: ...e and set points for zone 2 via the 3 wire communication bus at 1 ad dress below controller The system reads zone 2 temperature via the remote room sensor OFF T14 Smart Sensor Attached For Zone 3 The...

Page 19: ...LEDs on the CHR06 relay pack are indicating the correct relay is closed If not check for a bad relay 2 Measure voltage across common red and any de energized relay Voltage should be 24 vac 3 Apply 24...

Page 20: ...2 Configuration Error 1 Turn selection dial to position T2 T11 T12 T18 T20 T22 and T24 2 Check and correct the configuration 3 Return selection dial to any run mode position 13 Configuration Error 1 T...

Page 21: ...ed or open 1 Check wiring and sensor 2 Replace failed sensor if necessary Valid temperature range 30 180 F 47 Bus Access Error Controller can not communicate on bus 1 Check 3 wire bus between controll...

Page 22: ...296 UNIT 24 VAC R C 2 SPEED AIR CONDITIONER 38TD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O RV HEAT O OR FAN COIL COMFORT ZONE CENTER G W2 E...

Page 23: ...itioner Continued A94034 E UNIT 24 VAC R 2 SPEED AIR CONDITIONER 38TD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O RV HEAT O OR FAN COIL COMFO...

Page 24: ...ONER Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O RV HEAT O OR FURNACE COMFORT ZONE CENTER W2 R C C Y Y2 W W1 G NOTE Locking furnace into low...

Page 25: ...TD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O RV HEAT O OR FURNACE COMFORT ZONE CENTER G Y2 H R1 R R1 Relay DPST Pilot Duty 24 v coil HN61KK...

Page 26: ...one Center to W2 on the furnace control board UNIT 24 VAC R C R Y1 L 2 SPEED AIR CONDITIONER 38TD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O...

Page 27: ...T ZONE SYSTEM G C R Y W2 O W2 R C L B W3 E O Y1 Y Y2 A93243 UNIT 24 VAC R C 2 SPEED HEAT PUMP 38YD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL...

Page 28: ...mp Continued UNIT 24 VAC R 2 SPEED HEAT PUMP 38YD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O RV HEAT O OR FAN COIL COMFORT ZONE SYSTEM G C R...

Page 29: ...N position up when using Two Stage Relay Kit KGATT0101VSP Accessory Optional A93298 UNIT 24 VAC R Y W2 STANDARD SINGLE SPEED HEAT PUMP Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y...

Page 30: ...OOL O RV HEAT O OR VARIABLE SPEED FURNACE COMFORT ZONE CENTER G Y1 R1 R R1 Relay DPST Pilot Duty 24 v coil HN61KK324 or Equivalent C F W2 O W Y RELAY COIL G r e e n P5 CONNECTION AT CONTROL BOARD Blac...

Page 31: ...Configure the 4 Zone controller to act as if it were controlling a single speed heat pump Turn T 6 ON Turn T 9 T 26 OFF Set S 7 to 0 Let the 38YD perform the dual fuel optimization R W2 O W2 R G C W3...

Page 32: ...Hz Operation OFF T25 Ventilation Mode OFF T26 Two Stage Heat Pump OFF T27 Dx Sensor For LAT Checking OFF T28 Cool Without Fan OFF SETTING S 1 4 Zone Controller Bus Address 04 S 2 Max Cooling Setpoint...

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