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Table 11—Toggle Summary

TOGGLE SETTING

ON

OFF

DEFAULT

(T1)-Timeguard Override

Timeguard delay is 30 sec, overrides 5-minute delay be-
tween de-energizing and re-energizing HVAC stages. This
option automatically returns to OFF after 30 sec timeout. If
equipment has been shut down due to a leaving air tem-
perature trip, the timeguard override has no effect.

Time delay is standard 5 minutes be-
tween de-energizing and re-energizing
HVAC stages.

OFF

(T2)-Celsius Display

Temperature and setpoints are displayed in Celsius degrees.

Temperature and setpoints are displayed
in Fahrenheit degrees.

OFF

(T3)-2400 Baud Rate

Communication baud rate is 2400.

Communications baud rate is 4800.

ON

(T4)-Error Code Display

Non-critical errors are displayed.*; when set to ON both
SF/HF errors are displayed.

Only critical errors are displayed.

ON

(T5)-Enable Broadcast

The system broadcasts the time on communication bus with
every scan.

The system does not broadcast time or
outside air temperatures on bus.

ON

(T6)-Heat Pump Operation

Heat Pump mode
First-stage heat pump will energize Y1 to turn compressor
on.

No heat pump operation. Used for electric
heat or gas furnace. W1 will be energized
for heat.

OFF

(T7)-Outside Air Temperature

The system assumes that an outside air temperature sensor
is attached and will broadcast outside air temperature on
communication bus if enable broadcast is turned on.

The outside air temperature sensor is not
attached.

OFF

(T8)-Comfort Trend Staging

The system will energize the second stage only if zone de-
mand exceeds 2˚F and the zone temperature has not im-
proved at least 0.1˚F for 6 minutes. The 6 minute timer is
reset if the zone temperature trend is improving.

A 2˚F demand alone will energize the
second stage after timeguard between
stages has been satisfied.

ON

(T9)-Auto Fan Off For Heat

When the fan switch is set to AUTO, the system will not en-
ergize the fan during heat modes. This allows the equipment
to control fan operation for proper heat exchanger warm-up.

The fan relay is energized during heating
and cooling.

OFF

(T10)-High/Low Temperature Limits

The system will check leaving air temperature (measured by
the duct sensor) for excessive heating and cooling limits.
Cool limits are fixed at 50˚ F (second-stage cool de-
energized) and 45˚ F (first-stage cool de-energized). Heating
limits are programmable between 105˚/110˚ to 155˚/175˚F.

Operates the same as ’ON’ position, but
dampers will not modulate open in a LAT
trip.

ON

(T11)-Installer Switch Lockout

Rotary switch positions 1 through 7 and S on controller dis-
play will display dashes.

All switch positions operate normally.

OFF

(T12)-Force Outside Air Ventilation

The outside air damper is forced to a minimum position of 2
when fan is on.

The outside air damper is set to the posi-
tion the system requests.

OFF

(T13)-Smart Sensor Attached For Zone 2

The system assumes a smart sensor is attached to zone 2.
The 4 zone controller will read zone temperature and set-
points for zone 2 via the 3-wire communication bus at 1 ad-
dress below controller.

The system reads zone 2 temperature via
the remote room sensor.

OFF

(T14)-Smart Sensor Attached For Zone 3

The system assumes a smart sensor is attached to zone 3.
The 4 zone controller will read zone temperature and set-
points for zone 3 via the 3-wire communication bus at 2 ad-
dresses below controller.

The system reads zone 3 temperature via
the remote room sensor.

OFF

(T15)-Smart Sensor Attached For Zone 4

The system assumes a smart sensor is attached to zone 4.
The 4 zone controller will read zone temperature and set-
points for zone 4 via the 3-wire communications bus at 3
addresses below controller.

The system reads zone 4 temperature via
the remote room sensor.

OFF

(T16)-Zone 2 Active

Zone 2 is being used.

Zone 2 is not being used.

ON

(T17)-Zone 3 Active

Zone 3 is being used.

Zone 3 is not being used.

ON

(T18)-Zone 4 Active

Zone 4 is being used.

Zone 4 is not being used.

ON

(T19)-Economizer

The system will use outside air as first-stage cooling and
mechanical cooling as second stage. When outside air tem-
perature drops below 65˚ F, damper will modulate 10 per-
cent open. Full open in cooling.

The system will use only mechanical
cooling.

OFF

(T20)-Enable Alternate Display

The controller display will alternate between setpoints and
zone temperatures.

The controller display will continuously
show setpoints.

OFF

(T21)-Outside Air Damper Attached

The system will operate fifth motorized damper as an out-
side air damper.

The system will operate fifth motorized
damper as a motorized bypass damper.

OFF

(T22)-System Mode Reselect

The system will re-evaluate demand while still in a mode. If
simultaneous demand exists and demand for opposite mode
exceeds demand for current mode for 20 minutes the sys-
tem will change modes.

The system will not change modes until
current mode has been satisfied.

OFF

(T23)-System Error Checking

The system will report a transparent error when any zone
cannot be maintained within 5˚ F for longer than 20 minutes.

The system will not report error.

OFF

(T24)-50 Hz Operation

The system will be set to operate using 50 hz power source.

The system will be set to operate using
60 hz power source.

OFF

(T25)-Ventilation Mode

When duct temperature is below 65˚F or above 80˚F damper
will go fully closed, i.e., below minimum damper position in
order to avoid over conditioning zone.

Damper position will not go below mini-
mum damper position, which is set as S5,
even when the duct temperature is too
cold or too hot.

OFF

(T26)-Two Stage Heat Pump

Y2 will be used to turn on second stage of a 2-stage com-
pressor in a heat pump system.

Second-stage operation will be canceled.

OFF

(T27)-Dx Sensor for LAT Checking

Dx Sensor will be LAT checked in addition to Duct Tempera-
ture Sensor. (T-10 must also be on)

Dx Sensor is ignored for LAT checking.

OFF

(T28)-Cool Without Fan

The fan will not be energized. The cooling equipment must
provide a way to turn fan on.

The fan relay is energized anytime there
is a cooling demand.

OFF

* Pressing any setpoint button when a hardware error exists causes a reset if in a run position.

18

Summary of Contents for COMFORT ZONE ZONEKIT4ZCAR

Page 1: ...r Table 21 Wiring Diagrams 22 31 Configuration Table 32 SAFETY CONSIDERATIONS Improper installation adjustment alteration service maintenance or use can cause fire electrical shock or other conditions...

Page 2: ...to COM BUS a 3 wire cable must be separate from the 5 wire cable The thermostats should be located approximately 5 ft above floor and must be located within 200 ft of Comfort Zone Center SHIELDED CABL...

Page 3: ...Level back plate and tighten screws Step 4 Install Zone Dampers IMPORTANT If conditions exist for possible condensing motor must be positioned for adequate draining See Fig 6 NOTE If a multi damper en...

Page 4: ...All zone dampers and duct work must be properly supported according to local codes or SMACNA standards RECTANGULAR METAL DUCT WORK 1 Make connections using S lock and drives See Fig 10 2 Properly seal...

Page 5: ...Installation Instructions packaged with barometric bypass Failure to properly install bypass damper can cause perma nent damage to the HVAC equipment For single speed furnace applications bypass air m...

Page 6: ...ensor on room sensors Do not locate on an outside wall or next to a return air grill 1 Separate the 2 parts of sensor and mount back plate with provided flat head screw 2 Pull a 2 wire conductor throu...

Page 7: ...HEAT 1 W1 HEAT 2 W2 FAN G RV COOL 0 OR RV HEAT B Power CHR 06 Communication Bus COMFORT ZONE I O R G W R G COMM BUS CONTROLLER COMM BUS HAM R W R W R W R W R W R W OAT LAT ZT4 ZT3 ZT2 SHIELD GROUND W...

Page 8: ...TION OF A REFERENCE ZONE IN THE SYSTEM The first step in any heating or cooling cycle requires Comfort Zone to evaluate zones determine if heating or cooling is needed and select a Reference Zone The...

Page 9: ...open The factory default is 15 The only time zone dampers will exceed this position is if system fan is off or zone dampers are being calibrated 2 The Minimum Damper Position rotary position number S...

Page 10: ...4 are shown in Table 4 Under no circumstances may the W1 and Y1 contacts on the relay pack be jumpered together This is a common practice for many heat pump installations but will cause improper opera...

Page 11: ...y may vary widely For residen tial application the need for System Mode Reselect is normally not frequent unless the building has unusual architectural features or problems with HVAC system High Low T...

Page 12: ...the value of setting Press the COOL up or down setpoint buttons to change setting number and the HEAT up or down setpoint buttons to change value Refer to Table 6 for settings and their definitions 1...

Page 13: ...L up or down setpoint buttons to change toggle number and the HEAT up or down setpoint buttons to change status of toggle See Table 11 Step 12 Wiring Diagrams Refer to Tables 7 and 8 for wiring diagra...

Page 14: ...one at different times during the day and week See Fig 18 to become familiar with various parts of the 4 zone controller SYSTEM SWITCHES System switches select desired equipment operation Heat Switch...

Page 15: ...ay whenever system is in this mode Set vacation mode setpoints Setting The Clock The clock display will normally show hour minutes AM or PM and day 1 Set minutes Press SELECT MIN HR DAY button once Pr...

Page 16: ...eature can verify that each zone damper is operating properly by manually opening and closing each zone When rotary switch dial is moved onto another position Damper Service Mode will be cleared and c...

Page 17: ...omfort Zone con troller detects and replaces faulty data contained within its memory with factory selected default values Transparent Errors Occur when Comfort Zone controller de tects a system or zon...

Page 18: ...e and set points for zone 2 via the 3 wire communication bus at 1 ad dress below controller The system reads zone 2 temperature via the remote room sensor OFF T14 Smart Sensor Attached For Zone 3 The...

Page 19: ...LEDs on the CHR06 relay pack are indicating the correct relay is closed If not check for a bad relay 2 Measure voltage across common red and any de energized relay Voltage should be 24 vac 3 Apply 24...

Page 20: ...2 Configuration Error 1 Turn selection dial to position T2 T11 T12 T18 T20 T22 and T24 2 Check and correct the configuration 3 Return selection dial to any run mode position 13 Configuration Error 1 T...

Page 21: ...ed or open 1 Check wiring and sensor 2 Replace failed sensor if necessary Valid temperature range 30 180 F 47 Bus Access Error Controller can not communicate on bus 1 Check 3 wire bus between controll...

Page 22: ...296 UNIT 24 VAC R C 2 SPEED AIR CONDITIONER 38TD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O RV HEAT O OR FAN COIL COMFORT ZONE CENTER G W2 E...

Page 23: ...itioner Continued A94034 E UNIT 24 VAC R 2 SPEED AIR CONDITIONER 38TD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O RV HEAT O OR FAN COIL COMFO...

Page 24: ...ONER Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O RV HEAT O OR FURNACE COMFORT ZONE CENTER W2 R C C Y Y2 W W1 G NOTE Locking furnace into low...

Page 25: ...TD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O RV HEAT O OR FURNACE COMFORT ZONE CENTER G Y2 H R1 R R1 Relay DPST Pilot Duty 24 v coil HN61KK...

Page 26: ...one Center to W2 on the furnace control board UNIT 24 VAC R C R Y1 L 2 SPEED AIR CONDITIONER 38TD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O...

Page 27: ...T ZONE SYSTEM G C R Y W2 O W2 R C L B W3 E O Y1 Y Y2 A93243 UNIT 24 VAC R C 2 SPEED HEAT PUMP 38YD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL...

Page 28: ...mp Continued UNIT 24 VAC R 2 SPEED HEAT PUMP 38YD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O RV HEAT O OR FAN COIL COMFORT ZONE SYSTEM G C R...

Page 29: ...N position up when using Two Stage Relay Kit KGATT0101VSP Accessory Optional A93298 UNIT 24 VAC R Y W2 STANDARD SINGLE SPEED HEAT PUMP Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y...

Page 30: ...OOL O RV HEAT O OR VARIABLE SPEED FURNACE COMFORT ZONE CENTER G Y1 R1 R R1 Relay DPST Pilot Duty 24 v coil HN61KK324 or Equivalent C F W2 O W Y RELAY COIL G r e e n P5 CONNECTION AT CONTROL BOARD Blac...

Page 31: ...Configure the 4 Zone controller to act as if it were controlling a single speed heat pump Turn T 6 ON Turn T 9 T 26 OFF Set S 7 to 0 Let the 38YD perform the dual fuel optimization R W2 O W2 R G C W3...

Page 32: ...Hz Operation OFF T25 Ventilation Mode OFF T26 Two Stage Heat Pump OFF T27 Dx Sensor For LAT Checking OFF T28 Cool Without Fan OFF SETTING S 1 4 Zone Controller Bus Address 04 S 2 Max Cooling Setpoint...

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