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YASKAWA yasnac lx3, Maintenance Manual

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Summary of Contents for yasnac lx3

Page 1: ...YASNAC LX3 CNC SYSTEM FOR TURNING APPLICATIONS MAINTENANCE Before initial OF eration read these instructions thoroughly and retain for future reference YASUAVVA...

Page 2: ...cerning maintenance and troubleshooting If uncertainties be encountered for particular maintenance operation refer to the following YASNAC LX3documents for additional information YASNAC LX3 llX3PC SYS...

Page 3: ...UNIT REPLACEMENT PROCEDURE 53 6 1 CPUUNIT 53 6 2 OPERATOR S PANEL 54 6 3 OPTIONAL MODULES 55 7 SETTINGANDADJUSTMENT FORMODULE 56 7 1 MB20BOARD56 7 2 SP20 BOARD57 7 31020 BOARD57 7 4 1021 57 7 5 AREA N...

Page 4: ...eckError 4 o 4 2 17 26 ALARMS 231 AND232 Zero Point Return Area Error 4 4 2 5 o 19 ALARMS 241 AND242 Reference Point Return Area Error 4 4 2 6 20 ALARMS 271 AND272 P SET Error o 4 4 2 7 20 ALARMS 331...

Page 5: ...O DO Q OQ O OO C l SO MANUAL JOG MODE OPERATION FAULTY 4 Q MANUAL RAPIDMODE OPERATION FAULTY o 4 MANUAL ZERORETURN OPERATION FAULTY o 4 MB20BOARD 7 MODULE UNIT REPLACEMENT PROCEDURE c c 6 NC DATA IIAN...

Page 6: ...N FAILURE o 0 4 4 3 16 43 SOFTWARE VERSIONINDICATION 0 0 o o 4 0 s 4 4 4 0 46 SP20BOARD O OS O O 0 07 7 2 57 SPINDLEDOESNOTROTATE 4 4 3 11 37 SUMMARY OF STORING DATAANDEDITINGOPERATIONS o 8 8 6 64 SUP...

Page 7: ...ays Also the same precedure 1 1 COMPONENT ARRANGEMENT can apo tro be executed on machine sequence for the ication of buit in type programmable con ler ON OFFSIGNALof Input to NC Output from 2 NCcan be...

Page 8: ...x mlsMOTOR y Z A IS MOTOR k SPINDLE DRIVE 1 S1 i CN 4 poWER INPUT SEQu_OpTIcM ENCODER FOR SPINDLE Ill 1 CN5 TAPE READER L _ TYP III 1 NS 2 i2C C6 1lto N 6 1 L _ti r I111 1 c c7J j AC C G c N 8 L L _...

Page 9: ...1 2 CONSTRUCTION 1 Appr Weigl 176 L SUPPLY BOARD BOARD BOARD UNIT I MB20 MAIN BOARD Fig 1 3 CPUModule 2 Fig 1 4 9 CRT Unit rear view Fig 1 5 Tape Reader Unit 3...

Page 10: ...se 1 0 Module CPU M I lJLE 586 173 Type Code I Remarks CPS 1ON I I AVRKN MODEL2801 RED18 Option t10DflL1500 RLD14 OptIon t10tIEL1402 1 RED13 Option JANCI MB20C DTN5270 JANCI PC20 DTN4770 JANCD MM20 OT...

Page 11: ...pe Code No Motor Type Optical Encoder p rev CACR SR05SB1AF DUA15920 USAFED 05FA1 6000 CACR SR05SB1BF DUA16020 USAFED 05FB1 5000 CACR SR05SB1DP DUA16120 USAPED 05FDI 4000 CACR SR1OSB1AF DUA15940 usAiED...

Page 12: ...MTm 3 7K UAASKA 04CA1 Flange Mounted UAASKA 04CA3 Foot Mounted CIMR MTIII 5 5K UAASKA 06CA1 Flange Mounted UAASKA 06CA3 Foot Mounted cIMR MTnI 7 5K UAASKA 08CA1 Flange Mounted UAASKA 08CA3 Foot Mounte...

Page 13: ...plates MonthlY o and worn door gaskets AC Vibration and noise Daily o Feel by hand and do Servo the audible inspection Motor contamination Daily or motor o 0 Inspect visually and breakage as required...

Page 14: ...as a dust proof sheet steel enclosure with gasketed doors so as to keep off dust and oil mists Keep each door tightly closed at all times Tension arm shaft available as an option b After inspecting t...

Page 15: ...ator s station 2 Open the frent door of the control The battery of the memory printed circuit board can be seen on the CPUmodule which is mounted on rear of the front door 3 Where the control is equip...

Page 16: ...To measure ACpower voltages Tolerance or less Several mVto 100 VDC To measure DCpower voltages Tolerance or less Several Q to approx multiple of 10MQ To measure currents flowing Tolerance 5 or less t...

Page 17: ...ime of trouble occurrence such as at at at at power application acceleration deceleration steady state running 6 Does it depend on part program If so record also part program offset and coordinate sys...

Page 18: ...and message display area by machine sequence Fig 4 2 Alarm Codes and Messages Eliminate the cause of the alarm and depress the l key and the alarm state and the alarm display will be reset Notice tha...

Page 19: ...6c hlJOCl LSK RR R II H II k 128 ton E JR 2 In case of memoryoperation or at time of EDIT 3 RS232Ccommunication error Framing error Overrun In case of tape operation The tape should be capable of TV c...

Page 20: ...ce 10 characters or more 075 RS232C interface disagreement between were read after stop code was issued number of bits and number of baud rates RS232C llkey Setting data written correctl 9 No __ ti 60...

Page 21: ...etting for 1st Rs232C inter face is shown in Table 4 3 Table 4 3 Baud Rate Value Setting Common indepen dentt Baud rate value Input 6026 li6026 it602E it6026 output D3 D2 D1 DO 6026 6026 6026 6026 npu...

Page 22: ...ble 4 5 RS232CVoltage Level I VO 3V VO 3V Function OFF ON Signal Status Mark Open _Logic I 1 1 Table 4 6 Connection Cable A RS232C Interface for Termina Connection External NCSide DB 25P Connection Eq...

Page 23: ...HEM ERROR OFS Tool offset value total check error MEtlERROR SET Setting area total check error MEM ERROR PRM Parameter area total check error MEM ERROR KEEP Keep memory total check error MEM ERROR MA...

Page 24: ...the fan runs normally Ensure that air comes out of exhaust port at the cooling duct Ensure that air intake port of cooling duct is not blocked Turn OFF power supply open the door of NCpanel and cool...

Page 25: ...DECLS and zero point Note that this error check can be performed only after power supply is turned OFF and the manual return to zero point has been completed L L SWITCH SI J R D S OT 212 Perform the z...

Page 26: ...ACmotor PG cable failure In case of G28 Same as above In case of G27 Check the program 4 2 7 ALARMS 271 AND 272 P SET Error Z axis at the time of completing positioning with GOO G27 G28 G29 and G30 Se...

Page 27: ...lution Depress IWERONbutton again Check wiring and sequence Reset emergencystop input Take corrective action according to alarm code 4 2 9 ALARM 320 Control Not Ready does not fall within therangeofmM...

Page 28: ...End Release Exampleof EmergencyStop Connection This is MB2Q failure if alarm 330 lights even amgli l l Check 24 VDC power If thevolt age is below 20V it indicates pmsible trouble Replace HB20 Contact...

Page 29: ...ter turning ON the power Check oil film on slide surface of machine and check oil level in tank Check torque limit signal Check torque monitor and motor current Measure check terminal IN M of Servopac...

Page 30: ...on the guide face Ensure that alarm lamp of Servopack does not light 1288D2 0 causes alarm 1289 D2 0 causes alarm Servopack alarm activates instantly after power ONeven if wiring is correct It may cau...

Page 31: ...his type of alarm results when main power is applied though result of check for above item 1 is normal Shorting plug connector to CN4at CPU module is required for such specifica tions without spindle...

Page 32: ...M number It performs check of ROM constantly and RAM at This is one of the major failures After re the time of power application with self cording the alarm number immediately contact diagnostic funct...

Page 33: ...PC ROMUERROR 40 820 MB 20 ERROR 44 820 i145 RAM CHECK ERROR XXX 820 RAM CHECK ERROR XXX 820 4 2 18 ALARM 323 ACGC2 SYNCERROR Solution Failure of RAM mounted to MB20 Replace MB20 Replace ROM 40 mounte...

Page 34: ...LED Display Color SOURCE Green IWER ON Grsen 5 v Rad 12 v 24v Red EXT Red Func t ion Cause Lights when AC pouer is on out when owr is off Lights i hen SOURCE input above 170 VAC at NC IXCN Lights at 5...

Page 35: ...DISPLAY Without Alarm Codes Trouble I Check Procedure I Solution CPUERROR only is displayed on CRT screen CPUcannot function normally and this is major failure The main system shuts off th6 servo powe...

Page 36: ...the above procedure Trouble Handle mode not selec tion Axis not selection Magnification not se lection No power to handle PG No pulse generated by turning handle Check Procedure 1300 D m 1302 D X axi...

Page 37: ...nification XIOO SW1setup is shown below 1 HPGpower is fixed to 5 V 2 SW1on SP20 board is set as below by specification of manual pulse generator Swl 1 4 7 10 Em 000 000 000 3 6 9 12 Simultaneous 1 axi...

Page 38: ...0 0 0 1 170 Parameter 6250 Setting speed o _ j _ t __ Para ter 6251 SettingspSed l_olo 1 1 190 Parameter 16252 tting speed 1 03 o 0 203 Paraweter t6253_ tting speed Parameter 6254_ tt i ng_s _ed _ t...

Page 39: ...The following table is applied for rapid override at 6 step specification 6 step specification Parameter u6018 Dz l Input status Rapid feedrate ROV4 ROV2 ROV1 X axis Z axis 1 0 1 100 100 1 0 0 50 50...

Page 40: ...Speed Rapid feed I 6 80 6281 t k n Approach speed 1 6310 6311 Approach speed 2 6316 6317 1 Traverse distance I Decel LS signal L J Dcx DCZ Jlnmuui Zero point pulse Reference point return control 1 0...

Page 41: ...4 Do becomes 1 heck ifw 1304 DI is set to 1 norms if it is set to 1 Monitor on PROGscreen if the mode is set to MEH TAPEand MDI Check if 1202 D is set to 1 normt if it is set to O Normal ifm 6219 is a...

Page 42: ...t is at 1 AGR 1306 117 Insure if 1301 DOto Dq is set orrectlyo ed override anua 1 JOG feedrate Selection Check if i 1305 Ds is at 1 norms it is O Check if manual spindle feed is work check its functio...

Page 43: ...S GSC S4 Digit Couand Input Input Input o 0 0 0 0 1 The voltage to wet with o 1 0 spinalIe WA to NC program o 1 1 1 0 0 Ov This csubination causes c nd 1 0 1 voltage at O V and the spindle does not ru...

Page 44: ...s for spindle function are erroneous 1307 Do GR1 ti1307 D GR2 1307 I GR3 1307 D3 GR4 Check Procedure otation command for spindle revolution 2 L L 6Z71 L 6272 j E L MACCR 1 MACGR21 MACCR3 s Z 6277 z 62...

Page 45: ...and section between escutcheon and CRTare dirty coN rRAsT HEiGHT V HOI D FOCLIS Trouble other than above Solution If the voltage drops at power cable replace the cable If CPS 1ONoutput voltage is als...

Page 46: ...erlock Alarm 010 lights if operator tries to edit The program characters registered turn to other characters Key entry is not made correctly Key entry turns to other characters The trouble caused by e...

Page 47: ...6022 Dz 6022 D3 If TNerror framing error and or overrun error occur connecting equipment may require noise solution Solution Readjust cable wiring Limitable length to within 15nl DI u Status o 0 It do...

Page 48: ...f GOl mm rev is proper and G32 is faulty Occurs when thread is shifted Occurs when thread pitch is shifted Ensure the servo response with TG M Check if POS S staggers on the POS screen m 6306 X axis a...

Page 49: ...ust be eliminated GSignal should exceed 5 m Sec m 6232 G31F value is not set 6031 Dd setting 24V Ov J 1 Case O Case 1 6032 setting D only should beat 1 but all Do Dz and Dx should be at O Optional Sol...

Page 50: ...Tram is NJlu Pm sOlf sion sOll lrwt SeIw SFe d _ Cnezkiq cAar s Ewd rata Checking COstrol standard setting Dip switch arrangement standard setting 0 0 UFF L T 1 T 2C 1 ON _l L Check the wiring status...

Page 51: ...cated by an alarm Table 4 7 describes alarm displays and their meanings Table 4 7 ACGC Alarms Alarm Display lleaning Solution I SYSTEM PROM TOTAL ERROR The PROM containing the sys tem software is faul...

Page 52: ...conditions If the bright control is maintained at a high setting it may reduce the life of that circuit 4 4 4 SOFTWARE VERSION INDICATION If memory related hardware such as the bubble memory fails it...

Page 53: ...Fig 4 8 Sample of ACGC Main Software Version Nos in ACGC Mode Whenmemory related hardware fails notify the service agent of machine tool manufacturer or your YASNAC servicu officu and report the tates...

Page 54: ...US DISPLAY BYON LINEDIAGNOSTICS FUNCT ION DGN When the 1 0 section of the NCunit is suspect ed of failure diagnostic numbers can be keyed in on the NCcontrol panel to display and check 1 0 signals for...

Page 55: ...decimal digits in the rightmost positions on the screen HEXADECIMAL NOTATION f I DIAGNOSIS 2 01234 NO018 76543210 looo 1 01 1 1 01 0 BA d 1001 0000000000 t 1002 0 1 0 00 00 1 41 1003 00 0 1 1 00 0 18...

Page 56: ...functions Check movement on each axis by manual feed Adjust the servo system Check that all NCfunctions are successfully operable Remarks 1 Check the interior and exterior of the con 3 Connect externa...

Page 57: ...arameters and setting data Conduct checkups according to the list of para meters see 9 4 Parameter 12 Perform a second power application Press the POWER ON pushbutton again for second power applicatio...

Page 58: ...ly operable Activate il s OT limit switch intentionally Check that reference point return is normally and check to see that the machine is stopped performed by detection of an overtravel alarm Run the...

Page 59: ...a controller ROM RAM Servo controller ROM PC ladder ROM Cautions for Replacement Replace it after checking input voltage and load short circuit if faulty Refer to Par 4 5 SUPPLY VOLTAGE CHECK Whenrepl...

Page 60: ...nel input 64 points output 32 points 9 CRTmonochrome yel low Function key and LED Address key Data key Buzzer Cautions for Replacement Whenchanging ROMsfrom the old PCB to new PCB be sure the ROMsa re...

Page 61: ...ddition of machining tape area Q Input 112 points output 68 points Polarized and contact less type 64 points Contact type 4 points Requires reentry of the machining tape data Before replacement set ac...

Page 62: ...ter into edit operation mode of sequence ladder at online immediately after power application Do not use this setting since it is re served for future developments and is used only by OEM and factory...

Page 63: ...o 1 Area Noe3 1 selection I 8 I I 9 Area No 3 2 selection This switch selects 1 0 area for using SP20 2 operator s panel with 1 0 The diagram at the left shows shorting plug SW2 setting and 1 0 area n...

Page 64: ...W2 pm o 0 0 0 0 0 o 0 0 0 0 0 0 024 Common 16 15 14 13 12 11 10 9 Note All four circuits should be set in a roJ same side Example L JANC1 JANCI JANCD JANCD The above setting makes reverses logic in ca...

Page 65: ...lo45 1048 to iI1061 Output port SP20 02 Area No 1 1 1 2 2 1 2 2 3 1 3 2 Address port Illloo to llo3 1108 to lIll 1116 to 1119 1124 to 1127 1132 to 1135 l140 to 1143 1020 Area No 1 2 3 4 1021 Address p...

Page 66: ...l unit main module IIB20 is set at l Refer to Par 7 SETTINGANDADJUSTMENT FORMODULE 2 Alarm Display of System No Setting 6219 Whensetting 6219 is Set at l cycle Start is prohibited causing unexpected e...

Page 67: ...ymbO1 2 The parameter number specification can be updated by operating the moru key by operating the 8 2 3 WRITING PARAMETER DATA Set the parameter 6219 to l For display in binary disgi ts 1 2 3 4 5 S...

Page 68: ...s area 3 DGN function address 71OOto 7999 2 Displaying and Writing keep memory 8 4 TAPEINPUTOF SETTINGDATA ANDPARAMETER DATA Although setting data and parameter data are generally input through tlDI...

Page 69: ...rocedure Parameter number oat E m I Storlng from NC operator s panel keyboard I I I WIT kz G _ Storing froa tape Note 4 Note 6 Rn ET IiiiEil iEl iI El Setting nuder Oata Storing froa NC opera tor s pa...

Page 70: ...imit of 32 characters addition of ultiple address data and the change 10 one address da la are per itted 6 Setting is punched out at the same tine uric lion I NOC Procnduro m m l iEiEl lE CURSOR Set t...

Page 71: ...N 1 REFERENCE POINT 002 ZR UNREADY Z CYCLE STARTED WITHOUT RETURNING REFERENCE POINT RETURN TO REFERENCE POINT 003 004 005 RESETUNREADY AFTEREDITING CYCLE STARTED WITHOUT DEPRESSING RESET IIUTTON AFTE...

Page 72: ...15 PROGERROR UNUSABLE Cl UNUSABLE CHARACTER PROGRAMMED IN INSIGNIFI CANT DATA AREA SEE OPERATOR S MANUAL TOE C843 9 20 PAR 2 1 2 AND CORRECT PROGRAM 016 017 PROGERROR 8 DIGITS INPUTDATA OVERFLOW MORE...

Page 73: ...IMPOSSIBLE CORRECT PROGRAM 026 PROGERROR G41 44 032 RISE ERROR IN NOSERADIUS COMPENSATION START SEE ORERATOR S MANUAL TOE C843 9 20 PAR 2 8 19 ANDCORRECT PROGRAM 027 PROGERROR G41 44 ERROR DURING NOSE...

Page 74: ...G65 66 P NOTPROGRAMMED IN G65 66 BLOCK P ORQ NOTPROGRAMMED IN M98 BLOCK SEE TOE C843 9 20 PAR 2 75 OR2 8 23 2 041 NOPROG PROGRAM NO SEQUENCE NO NOTFOUND WHEN PROGRAM IS CALLED BYM98 M99 G65 G66 G M A...

Page 75: ...ROGRAMMING LINEARINTERPOLATION BYGO1 SEE TOE C843 9 20 PAR 2 8 3 3 053 PROGERROR G50T G92T VALUES OF TOOLCOORDINATE MEMORY OUTOF THE RANGE BETWEEN 51 TO80 IN WORK COORDINATE SYSTEM SETTINGBYG50T SEE T...

Page 76: ...FIEDRANGE SEE TOE C843 9 20 PAR 2 8 15 AND2 8 16 063 PROGERROR G92 G78 G21 RAPIDTHREAD PULL UPVALUE IN X AXISDIREC TION IN THREAD CUTTING WITHBEVELING SMALLE THAN BEVELING VALUE SET BYPARAMETER SEE TO...

Page 77: ...TE WITHT CODES G50T ORG50XZCOMMANDED 073 080 I 074 081 075 I 082 076 083 077 RS 232C ERROR OVER RUN I 084 10 CHARACTERS MORE HAVE BEENREADIN AFTER STOPCODE HASBEENTRANSMITTED THROUGH RS 232C INTERFACE...

Page 78: ...BLOCK OF SEQUENCE NO SPECIFIEDBY P Q IN G70 NOTFOUND PROGNO INCLUDING IN G70 BLOCK SEE TOE C843 9 20 PAR 2 8 25 2 092 PROGERROR G70 76 G72 78 NO OF BLOCKS INCLUDING FINISHEDSHAPE PROGRAM SPECIFIEDBYP...

Page 79: ...HECK FORHAT ANDCORRECT PROGRAM 100 CALERROR FIXEDPOINT MAGNITUDE OF FIXEDPOINTDATA BYCALCULA TIONEXCEEDING UPPERLIMIT RECHECK PROGRAM 101 CALI RROR FLOATING EXPONENT OF FLOATING POINTDATA BYCALCULA TI...

Page 80: ...ROGRAM 110 MACRO ERROR 1 5 LIMIT I116 MACRO ERROR DGENDNO MULTIPLE LAYERS OF PARENTHESES EXCEEDING THEUPPERLIMITS 5 SEE TOE C843 9 20 PAR 2 8 23 6 6 CORRECT PROGRAM m IN DOm OUTOF RANGE 1 m 3 SEE TOE...

Page 81: ...G92 129 G31 COMMANDED DURING PROGRAM RESTART THIS COMMAND PROHIBITED 122 I 130 EXTDATA DATA ERROR IN A GROUP DATA NEED IIACHINE SEQUENCE S ORHARDWARE S CHECK CONTACT MACHINE TOOLBUILDER OROURYASREP 1...

Page 82: ...ANDENDPOINTSORBETWEEN 45 STRAIGHT LINES OF START TO ENDPOINTS ANDENDTO STARTPOINTS SEE TOE C843 9 20 PAR 2 8 30 CORRECT PROGRAM 13 7 I 143 PROGERROR Gill Gl12 ERROR IN Gill COMMAND BLOCK CORRECT PROGR...

Page 83: ...VALUE OTHER Tf AN 1S COMPENSATION MEMORY NUMBER s 50 IS DESIGNATED FORTHECOMPEN SATIONMEMORY NUMBER ZEROORA VALUE GREATER TflAN20 IS DESIGNA TEDIN GROUP NUtlBER OF T 90 THROUGH T 95 ORT 99 153 THETOOL...

Page 84: ...176 MORE THAN 6 PAIRS OF COMPENSATION MEMORY NUMBERS AREREGISTEREDI FORA SINGLETOOL 170 MEM ERROR OFS 177 TOOLOFFSETTOTAL CHECK ERROR SEE THIS MANUAL PAR 4 2 3 1 71 178 TOOLNOSET ERROR 51 ANDABOVE FRO...

Page 85: ...I 201 OT X TRANSMISSION NCSENDING HARDWARE ERROR OVERTRAVEL X FOR O OF DGN 1306 DO D1 CONTACT OURYASREP SEE MACHINE TOOLBUILDER S MANUAL 193 HDLC 8530 RECEIVE ERROR 202 OT Z TRANSMISSION NCRECEIVING H...

Page 86: ...ent d Code Causes Code Causes 206 213 201 214 208 215 8 20 3 210 211 S OT1 x STORED STROKE LIMIT FIRST AREA X SEE TOE C843 9 20 PAR 2 8 18 212 S OT1 Z STORED STROKE LIMIT FIRST AREA Z SEE TOE C843 9 2...

Page 87: ...SEE TOE C843 9 20 PAR 2 8 18 223 S 0T3 INSIDE I 230 STORED STROKE LIIIIT THIRDAREA OUTSIDE INHIBIT SEE TOE C843 9 20 PAR 2 8 18 224 S 0T3 X I 231 ZR ERROR AREA X STORED STROKE LIMIT THIRDAREA REFEREN...

Page 88: ...e Causes 234 235 236 237 238 239 240 Code Causes 241 ZR ERROR POS X REFERENCE POINTRETURN POSITIONERROR X SEE THIS MANUAL PAR 4 2 6 242 ZR ERROR POS Z REFERENCE POINTRETURN POSITIONERk OR Z SEE TliIS...

Page 89: ...Causes 275 276 270 277 271 P SET ERROR X P SET ERROR X SEE THIS PAR 4 2 7 272 P SET ERROR Z P SET ERROR Z SEE THIs PAR 4 2 7 278 273 274 I280 MACH UNREADY MACH RDYOFF FOR O OF DGN 1305 DO CONTACT MAC...

Page 90: ...APPENDIX 1 LIST OF ALARM CODE Cent d Cocle Causes 282 283 284 285 286 287 Code Causes 288 289 310 SERVO OFF SERVO POWER NOTSUPPLIED SEE THIS MANUAL PAR 4 2 8 311 312 313 84...

Page 91: ...YNCfiRONOUS CPUERROR BETWEEN AMGC ANDNC CONTACT OURYASKAWA REP 318 I 325 ACGC2 AMGC SERVO OFF REQ SERVO OFF DUETO ACGC2 ORAMGC MAJOR ERROR CONTACT OURYASKAWA REP 319 326 320 NCUNREADY I 327 UNFINISHED...

Page 92: ...FAILURE FORSEQUENCE CONTROL ORKEEP tlEtlORY CONTENTS DELETED SEE THIS MANUAL PAR 4 2 16 330 EMERGENCY STOP 336 EMERGENCY STOPINPUTTED FOR O OF DGN 1281 D1 SEE THIS PAR 4 2 1O 3 31 FUSE X I 337 FUSEBLO...

Page 93: ...AR 4 2 12 342 SERVO ERROR Z I 349 SERVO ERROR Z EXCESSIVE DEVIATION IN Z AXIS SERVO SYSTEM SEE THIS PAR 4 2 12 343 I 350 344 I 351 OL X OVERLOAD 1 X OVERLOAD IN X AXISSERVOPACK WHEN DGN 1288 D2 O SEE...

Page 94: ...DGN 1281 D3 O CONTACT MACHINE TOOLBIJILDER 358 359 Code Causes 360 PG ERROR X PG ERROR X DISCONNECTION IN X AXISPG SEE THIS PAR 4 2 14 361 PG ERROR X PG ERROR X DISCONNECTION IN X AXISPG DETECTED1 SE...

Page 95: ...3 PG ERROR S DISCONNECTION IN SPINDLEPG DETECTED SEE THIS PAR 4 2 14 367 374 368 375 369 376 370 377 371 FG ERROR 1 I378 FG ERROR 1 CONTACT OURYASREP FORCHECKING MB20 MODULE 372 FG NOTREADY I379 F I C...

Page 96: ...Z AXIS CONTACT OURYASREP FORCHECKING MB20 MODULE 383 AXISERROR 3 I 390 SERVOPACK ALARM S AXISERROR SPINDLE CONTACT YASREP FORCHECKING X AXIS Z AXIS CONTACT OURYASREP FORCHECKING MB20 SERVOPACK SPINDL...

Page 97: ...Code Causes Code Causes 394 400 SEQERROR SEQUENCE ERROR 2 WHEN DGN 1305 D7 SEE MACHINE TOOLBUILDER S MANUAL OR CONTACT TflEMACHINE BUILDER 305 401 396 402 397 403 398 404 399 405 91...

Page 98: ...PENDIX 1 LIST OF ALARM CODE Cent d Cocle Causes 406 407 408 810 811 81 813 Code Causes 814 815 816 817 818 819 820 ROM ERROR RAM ERROR ROM OR RAM ERROR O ORHARDWARE CHECK REQUIRED SEE THIS PAR 4 2 17...

Page 99: ...d shape program by G72 R1 commandexceeding cutting start point fi CUTTING START POINT ALARM 140 Commandingone or no address of addresses B X U Z W specifying second straight line Commandingtwo address...

Page 100: ...nd END POINT START c POINT Commandvalues for address P and Q specifyi ng radius for rounding too large for the pro grammed shape Operation cannot be made according to the command No intersecting point...

Page 101: ...CENTER OF CIRCULAR No intersecting end point 6 point between circular arc and 95...

Page 102: ...function H B User macro character o I X component of arc center canned cycle parameter beveling value radius value J I User macro character B O 0 d Z component of arc center canned cycle parameter be...

Page 103: ...oordinate memory number B O 4 X axis incremental command value dwell canned cycle parameter B O v User macro character o w Z axis incremental command value canned cycle parameter B O x IX axis coordin...

Page 104: ...End of Block EOBl LF NL _L CR Disregarded SP ER SP 2 Space Rewind stop Upper shift Uc LC Lower shift 2 f 5 bits 2 4 7 bits Control out comment start EIA Special code Control in comment start Disregard...

Page 105: ...Left bracket EIA Special code 1 1 Right bracket User macro operator a ii User macro operator User macro operator Notes 1 2 3 Characters other than the above cause error in significant data area Inform...

Page 106: ...0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 7 s 9 L 8 H i3 a p 3 I v T e 6 8 L 9 z o 0 0 0 0 0 0 0 0 0 c o 0 c o 0 0 0 0 0 0 0 0 0 0 c o J o 0 0 0 J J o 0 0 0 0 0 g o j dao3 VIil ap...

Page 107: ...0 0 0 0 3 0 0 0 2 0 0 3 0 0 0 0 0 0 0 0 0 0 0 D o 0 c o 0 0 0 0 0 3 I o 3 2 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 I 2 1 0 0 0 0 0 0 0 0 0 a o 0 0 0...

Page 108: ...LF NL o 0 0 CR o 0 0 0 0 0 0 SP o 0 0 0 0 0 0 Efi o 0 0 0 0 0 0 0 0 0 0 w o 0 0 0 0 0 LC o 0 0 o 0 0 0 0 0 0 0 0 o 0 0 0 0 0 0 o 0 0 0 0 0 0 0 0 c1 0 0 0 0 0 0 0 0 0 o 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Del...

Page 109: ...o o o 0 3 o 0 o 2 0 0 0 0 1 o o CHARACTERS 1 8 7 6 3 0 o 0 0 0 0 1S0 CODE 5 4 0 0 0 0 0 0 0 0 0 3 o 3 2 1 0 0 0 0 0 0 0 0 pattern of EIA code of the characters with an asterisk the pattern character...

Page 110: ...ovided with machine control station the logical sum of these settings and toggle switch setting deter mines function orJoff state Internal toggle switch OFF ON k OFF ON Toggle switch OFF OFF ON ON on...

Page 111: ...ck moval in Turning G71 and Stock Removal Facing G72 cycles Re in COV161 COV81 COV41 COV21 Covll rf h 0 0 0 0 0 0 0 0 0 0 1 10 0 0 0 1 0 20 0 0 0 1 1 30 o 0 1 0 0 40 o 0 1 0 1 5 EA o 0 1 1 0 60 o 0 1...

Page 112: ...6170 n 6171 I TG1OLF I El 46172 TG12LF 1 El 6173 n 6174 n 46175 a 6176 a 6177 n 6178 u 6179 El 6161 l _JGILF J L l 6162 I U2LF I TG15LF TG3LF TG16LF L l 6164 TG17LF I TG4LF I TG5LF TG6LF TG19LF I TG7L...

Page 113: ...ange O 65536 Setting Least input increment n 6204 G740FL G740FL Sets retraction value 8 in Peck Drilling in Z axis G74 Setting range O 65536 Setting least input increment m 6205 G750FL G750FL Sets ret...

Page 114: ...vely Set l ing range O to 99999999 Setting Least output increment CXSL2M 1 I 6503 II ZSL2M 1 L J L _ J Ml ZSL3P _ l XSL3P ZSL3P Sets the boundary area in positive direction of Stored Stroke Limit thir...

Page 115: ...Es 6513 T2ZSLP L T6ZSLP Cl 6514 El 116530 I T2XSLII I T6xsLtl a 6515 T2ZSLM c1 6531 T6ZSLH El 6516 T3XSLP o 6532 T7XSLP T7ZSLP El 6517 T3ZSLP L E Ll n 6518 El 6534 T7XSLM T3XSLH El 6519 T3ZSLH T7ZSLM...

Page 116: ...I L E 1 L _ l 6557 El 6558 I T9ZSLM 1 T13ZSLP T13XSLM TIOXSLP I C1 ZSLP 1 P1OXSL 1 l__ l 6559 c1 6560 LE I 3 6546 3 6547 T13ZSLM T14XSLP I I T14ZSLP TIOZSLM H m L l 6548 E 6549 L___l 6550 _ _ l 6551 3...

Page 117: ...tected TGPNO1 TGPN02 5 TGPN49 TGPN50 MPNO1to TGPN50 Part program determines including tools number Setting range O to20 Tool life control the numhw 01 to 50 El 8651 a 8652 a 8699 L E l TOFNO1 1 1 r I...

Page 118: ...option determination of setting is changed as follows 1 Uses special G code 11 10 Uses standard G code m ElmTEIzm SDASGN2 SDASGN1 D7 D Setting of S4 digit analog output output SDASGNSDASGN 2 At M03Out...

Page 119: ...ed area of the Stored Stroke Limit 3 outside the boundary O Establishes the prohibited area of the Stored Stroke Limit 3 inside the boundary SLT210 D 1 Establishes the prohibited area of the Stored St...

Page 120: ...vely 1 Minus direction O Positive direction EII tIIEIIEII AZRNHS D5 1 0 Executes the first reference point return deceleration 1imi t switch and the subse quent automatic reference point returns in th...

Page 121: ...ng by ORGkey WSTSGN D6 1 Reverses U and Winput code for work coor dinate system shift value O Does not reverse U and Winput code for work coordinate system shift value OFSCYC DS 1 Displays cyclically...

Page 122: ...isplays programmed position modified with tool position offset in current position display POSITIONABSOLUTE FOVABDS 1 Effective with feedrate override signal 0 O Effective with feedrate override signa...

Page 123: ...the program number M02M99 Do 1 Considers t102 t130 and t199 as the program end when part program is stored into memory O Does not consider M02 1103and M99as the program end when part program is stored...

Page 124: ...during automatic operation O Does not light feedhold lamp andll S and T commandsare forced to reset when manual operation mode is selected during automatic operation ONOCHG Dt 1 Changes No O by pressi...

Page 125: ...mines output No 2 as two bits control code code stop bit for RS232C interface or one bit 1 Determines stop bit as two bits O Determines stop bit as one bit Baud Rate SIF 2 SIF 2 SIF 2 SIF 2 BID Blc BI...

Page 126: ...Determines output stop bit F S232Cinterface No 2 as two bits or one bit 1 Determines stop bit as two bits O Determines stop bit as one bit SIF2BOD SIF2BOA D3 Do Sets output baud rate for RS232C interf...

Page 127: ...2047 13bit 4095 14bi t 8191 4 Setting 1 16 x D A saturation value CUPRD 5 n 6080 6 Rapid threading pull out width during thread cutting Setting range O 255 Setting 0 1 lead Max No of MaxFeedrate puls...

Page 128: ...ary value which defines the pattern Note When60 is set for each character punching pattern will be as listed below NBUFM1 2 Sets up to reading function buffering Setting range O 255 u 6120 n 6121 UMG1...

Page 129: ...re transmitted Setting range O 65536 msec I I I I 6222 II HPMAX I L 1 1 3 HPMAX Specifies the maximumhandle feedrate which is commonto the all axes Setting l 125 pulses see u 6223 HPMUL HPMUL Sets the...

Page 130: ...rate in the skip function G31 Setting range Setting l This setting is SKPFED 1 1000 pulses rein effective when parameter 6019Dd FEIE OGOI n 6264 I 1 JOG31 1 JOGO JOG31 Specify the feedrates for the re...

Page 131: ...Command 10 V x 32512 Analog output Setting range O 6000 n 6271 GRIREV n 6272 GR2REV m 6273 GR3REV El 6274 GR4REV GRIREV GR4REV Specify the maximumspeed of the spindle re spectively for gears 1 2 3 and...

Page 132: ...nge 8192 to 8191 P P Least output increment Note Whennegative value is set 65536 Setting value is indicated 1 l l_iiX_j ACCX1 ACCZ1 Set the time constant for Linear Accel Decel for X and Z axis respec...

Page 133: ...nd Z axis Setting 1 500 p s Notes for Setting Accel Decel Time Constant and Bias at Normal Thread cutting 116306 t 6309 It6312 f16315 1 Sets the same values for X and Z axix as a rule to ensure motion...

Page 134: ...3 n RAPID TRAVERSE SPEED I 46260 86261 _ 7 C0N5TANT AT 1ST STEP El 6323 ZPERED XPERED ZPERED Specify the number of the screw Error Compensation X and Z axes Setting range O 255 n 6328 m I I end point...

Page 135: ...ZZP2L XZP2L ZZP2L Specify the distance between the first and the second reference point respectively on the X Z axes Setting range 99999999 to 99999999 Setting 1 1 pulse n 6626 MAXDUW MAXDUM Sets upp...

Page 136: ...ccording to the compensation data set by parameter ancl is eff ective after completion of reference point return The compensation data are made on th distances between the reference point on each axis...

Page 137: ...be writ ten O tof7 lncre mental setting O to l27 Ab solute setting 1 1 pulse oto3 l l X Af PIINL lX 6 LIST OF Table A 6 shows the and signal names of signals and monitor STANDARD INPUT OUTPUT SIGNALS...

Page 138: ...RIDE FEEDRATE OVERRIDE MANUAL JOGSPEED 1302 m z I x I xI MP41 P23 MANUAL PG AXIS MANUAL TRAVERSE AXIS MANUAL PG SELECT DIRECTION SELECT MULTIPLY SELECT 1303 INHEDT AFL ABS DRN BDT DLK MLK SBK 3 INHIBI...

Page 139: ...SPINDLE SPEED DECREASE INPUTFOR OVERTRAVEL INPUT AGREE REFERENCE POINT IIENT GRS GSC SSTP SINV GR4 GR3 GR2 GR1 s SPINDLE S s COMMAND SPEED COMMAND COMMAND SPINDLEGEAR RANGE SELECT CON CONSTANT O INVE...

Page 140: ...I WN4 I i4N2 I WN1 SPC SPB T sPA EXTERNAL WORK NUMBER SEAk CH SPINDLEOVERRIDE 1311 CPRN HOFS MIX PRST 1 Ovc CUTTING AUTO X AXIS PROGRAM OVERRIDE INTERRUPTMODE MIRROR RESTART CANCEL POINT HANDLE IMAGE...

Page 141: ...DXI SIDXING TPS SIDX i 1 1 I I 1 1 1 TOOL TOOL SPINDLE SPINDLE TOOLNO SPINDLE SKIP RESET INDEX INDEX CHANGE INDEXING RESTART POSITION FORS S SIZZL INCRE LIPIIT LIFE CONTROL tlANTAL DESIGNA TION ROV4 S...

Page 142: ...VO ON 111323 E13 J R18 SD17 R17 SI 16 R16 SD15 RI 5 SD14 R14 SD13 R13 SD12 R12 SD11 RI1 SDIO EXTERNAL INPUTOF S COMMAND S4 DIGIT NO 1 lt1324 SDI15 s01 14 SD113 SD112 SDI1l SDI1O SD19 1 SD18 EXTERNAL I...

Page 143: ...ED6 ED5 r EXTERNAL DATA INPUTNO 1 D ED1 Do EDO 1328 ED15 ED14 ED13 ED12 ED1l EDIO ED9 ED8 EXTERNAL DATA INPUTNO 2 1329 EDCL EDS2 EDS1 EDSO EDSD EDSC EDSB EDSA CONTROL SIGNALFOREXTERNAL DATA INPUT 1330...

Page 144: ...E DECODE DECODE OUTPUT OUTPUT OUTPUT OUTPUT 1202 mms NvAl lER IESPS I ST I 3 T FUNC S FUNC M FUNC S4 INPUT EMERGENCY RESET ALAR TION TION TION DIGIT OUT ERROR STOP OUTPUT OUTPUT SAMPL SAMPL SAMPL 1NVE...

Page 145: ...Z AXIS X AXIS CONSTANT FEED CYCLE SURFACE HOLD START NO 2 REFERENCE REFERENCE SPEED LAMP LAMP POSITION POSITION CONTROL 1207 I 41216 Ro8 SDD7 R07 SDD6 Ro6 SDD5 R05 SDD4 R04 SDD3 R03 SDD2 R02 SDD1 ROI...

Page 146: ...IT COMMAND ANALOG SF 1219 ESEND EREND TLCH SIDXO TPSA 1 SIDXA EXTERNAL EXTERNAL TOOL SPINDLE S 5 SPINDLE DATA DATA CHANGE INDEX LIMIT INDEX SEARCH INPUT COMMAND EXECUT AREA END COMPLE COMPLE TOOL ING...

Page 147: ...W3 SSW2 Sswl Sswo SKIP SKIP SYSTEM NUMBER SWITCH INPUT 1281 o OFFPB ONPB OLD SVAM ESP OHT POWER POWER OVERLOADSERVO EMER OVERHEAT OFFPB ONPB ALARM GENCY STOP 1282 1 1HP7 1HP6 1HP5 1HP4 1HP3 1HP2 lHP1...

Page 148: ...tput Signals D D 1284 1 SVMX I NRD I I 1 SERVO POWER ON NRD CONSTANT 1 CONSTANT 0 1287 I I PCS I PBS I PAS PHASE C PHASE B PHASE FI SIGNALFROM SPINDLEPG ZEEcI Ax I ALX I OLx I x I RDCI 1288 CX X AXIST...

Page 149: ...SfiRVO UNITOFZAXIS SIGNALFROM Z AXIS PG fl1290 I SCOM28I SCOM24 I SCOM22 I SCOM21I SCOM18 X _ 1 S COMMAND MONITOR 1291 sCOM48 SCOM44 SCOM42 SCOM41 SCOM38 SCOM34 SCOM32 SCOM31 S COMMAND MONITOR 1292 I...

Page 150: ...DARD INPUT OUTPUT S1 GNALS Cent d Table A 7 List of Standard Input Output Signals Cent d Output Signals 1294 a l 3 I I I 0 ALM18 ALM14 ALM12 ALM1l ALARM CODE MONITOR 1295 ALN38 ALM34 ALM32 I ALM31 I A...

Page 151: ......

Page 152: ...8 MOTOMAN INC 805 Der y ane West Carroll on OH 45443 bSA Pho e 5131 847 6200 Fax 513 847 6277 YASKAWA ELECTRIC EUROPE GmbH NederhocpstadterS trafle73 61476 Kronb r Obe schs adt Germany Pho e 06731 93...

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