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Canon iPF5000 - imagePROGRAF Color Inkjet Printer, Service Manual

The Canon iPF5000 - imagePROGRAF Color Inkjet Printer is a high-quality printing solution for professionals. With its exceptional color accuracy and precision, this printer delivers stunning results. To fully utilize its features, you can easily download the free Brochure & Specs manual from manualshive.com, providing detailed instructions and specifications.

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Chapter 2

2-49

2.3.3.2.10 Feed Roller Eccentricity Detection Function

0013-4206

iPF5000

Media are fed by the feed roller at regular intervals.
Irregular feeding of media due to the feed roller eccentricity problem, irregular printing can occur in the media feeding direction periodically.
To prevent this, the feed error encoder and feed roller HP sensor detect the presence and amount of feed roller eccentricity every rotation of the feed roller. 
This function is called the feed roller eccentricity detection function. If eccentricity is detected, the media feed mount is compensated for according to the amount
of eccentricity.

F-2-46

F-2-47

2.3.3.2.11 Feed Roller Eccentricity Detection Function

0016-8219

iPF5000 / iPF5100

Media are fed by the feed roller at regular intervals.
Irregular feeding of media due to the feed roller eccentricity problem, irregular printing can occur in the media feeding direction periodically.
To prevent this, the feed roller encoder sensor and feed roller HP sensor detect the presence and amount of feed roller eccentricity every rotation of the feed roller.
This function is called the feed roller eccentricity detection function. If eccentricity is detected, the media feed mount is compensated for according to the amount
of eccentricity.

feed roller encoder

feed roller HP sensor

Not decentered

Feed roller

Feed roller

once

Media

Decentered

Feed amount

Feed roller

once

Summary of Contents for iPF5000 - imagePROGRAF Color Inkjet Printer

Page 1: ...May 24 2007 Service Manual iPF5000 series ...

Page 2: ......

Page 3: ... need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This ma...

Page 4: ...quiring care to avoid combustion fire Indicates an item prohibiting disassembly to avoid electric shocks or problems Indicates an item requiring disconnection of the power plug from the electric outlet Indicates an item intended to provide notes assisting the understanding of the topic in question Indicates an item of reference assisting the understanding of the topic in question Provides a descri...

Page 5: ...sed to indicate Low The voltage value how ever differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal mechanisms of a microprocessor cannot be checked in the field Therefore the operations of the microprocessors used in the machines are not discussed they are explained in terms of from sensors to the i...

Page 6: ......

Page 7: ...irection 1 13 1 4 3 Interface Specifications 1 19 1 5 Names and Functions of Components 1 20 1 5 1 Front 1 20 1 5 2 Front 1 20 1 5 3 Rear 1 22 1 5 4 Top Cover Inside 1 22 1 5 5 Manual Loading Area 1 23 1 5 6 Roll Feed Unit Cover Inside 1 23 1 5 7 Carriage 1 24 1 5 8 Carriage 1 24 1 5 9 Inside 1 25 1 5 10 Inside 1 26 1 6 Basic Operation 1 27 1 6 1 Operation Panel 1 27 1 6 2 Operation Panel 1 28 1 6...

Page 8: ...ep Mode 2 14 2 3 Printer Mechanical System 2 15 2 3 1 Outline 2 15 2 3 1 1 Outline 2 15 2 3 2 Ink Passage 2 16 2 3 2 1 Ink Passage 2 16 2 3 2 2 Ink Tank Unit 2 18 2 3 2 3 Carriage Unit 2 20 2 3 2 4 Printhead 2 26 2 3 2 5 Purge Unit 2 27 2 3 2 6 Maintenance Cartridge 2 32 2 3 2 7 Air Flow 2 33 2 3 3 Paper Path 2 35 2 3 3 1 Outline 2 35 2 3 3 2 Paper Path 2 36 2 3 3 3 Cutter Unit 2 53 2 4 Printer El...

Page 9: ...er 3 43 Chapter 4 DISASSEMBLY REASSEMBLY 4 1 Service Parts 4 1 4 1 1 Service Parts 4 1 4 2 Disassembly Reassembly 4 1 4 2 1 Disassembly Reassembly 4 1 4 2 2 Disassembly Reassembly 4 3 4 3 Points to Note on Disassembly and Reassembly 4 3 4 3 1 Note on assemblies or units prohibited from disassembly 4 3 4 3 2 Moving the carriage manually 4 3 4 3 3 Units requiring draining of ink 4 3 4 3 4 External C...

Page 10: ...10000 2820 03010000 2821 03010000 2822 03010000 2823 03130031 2F32 03010000 2F33 Adjustment error 6 3 6 1 3 5 03010000 2E1F 03060000 2E14 03061000 2E15 03060000 2E16 03060200 2E03 03060200 2E0B 03060A00 2E00 03060A00 2E01 03860002 2E0A Path mismatch error 6 3 6 1 3 6 03010000 2E25 03010000 2E27 Paper feed delivery jam error 6 3 6 1 3 7 03030000 2E21 IEEE1394 error 6 4 6 1 3 8 03060A00 2E0E Roll me...

Page 11: ...rror 6 10 6 1 3 35 03841001 2819 03841201 2816 03841201 2817 03841101 2818 01841001 281B Maintenance cartridge error 6 10 6 1 3 36 03861001 2405 03861001 2406 Borderless printing error 6 11 6 1 3 37 03862000 2E09 Insufficient roll media error 6 11 6 1 3 38 03870001 2015 Cut error 6 11 6 1 3 39 E194 4034 Sensor calibration error 6 11 6 1 4 Troubleshooting When Service Call Errors Occur 6 12 6 1 4 1...

Page 12: ...Contents 8 3 Sevice Call Table 8 4 8 3 1 Service Call Errors 8 4 ...

Page 13: ...Chapter 1 PRODUCT DESCRIPTION ...

Page 14: ......

Page 15: ... 4 3 Interface Specifications 1 19 1 5 Names and Functions of Components 1 20 1 5 1 Front 1 20 1 5 2 Front 1 20 1 5 3 Rear 1 22 1 5 4 Top Cover Inside 1 22 1 5 5 Manual Loading Area 1 23 1 5 6 Roll Feed Unit Cover Inside 1 23 1 5 7 Carriage 1 24 1 5 8 Carriage 1 24 1 5 9 Inside 1 25 1 5 10 Inside 1 26 1 6 Basic Operation 1 27 1 6 1 Operation Panel 1 27 1 6 2 Operation Panel 1 28 1 6 3 Printer Stat...

Page 16: ...he Printer 1 63 1 7 3 2 Confirming the Firmware Version 1 63 1 7 3 3 Precautions against Static Electricity 1 63 1 7 3 4 Precautions for Disassembly Reassembly 1 63 1 7 3 5 Self diagnostic Feature 1 63 1 7 3 6 Disposing of the Lithium Battery 1 63 ...

Page 17: ... sheets and its maximum print width is 17 inches This printer is a desktop large format printer twelve colors pigment based colors printer that can be used to print office documents as well as handy POP and posters An auto roll feed unit is equipped for printing on roll media 1 Top Cover 11 Ethernet Connector 2 Ink Tank Cover 12 USB Port 3 Cassette 13 Expansion Board Slot 4 Operation Panel 14 Prin...

Page 18: ...nk Tank Cover 10 Roll Feed Unit Cover 3 Cutter 11 Manual Feed Cover 4 Output Tray 12 Power Connector 5 Basket 13 Ethernet Connector 6 Stand 14 USB Port 7 Cassette 15 Expansion Board Slot 8 Operation Panel 16 Carrying Handle 1 11 10 2 8 9 5 4 7 6 3 15 16 16 14 13 12 ...

Page 19: ...ose of the existing models High density printhead technology FINE that can satisfy both of beautiful and fast printing requirements of a high order is employed for accurate ejection of ultrasmall 4 pl drops of ink to the target positions Prints with 2400 x 1200 dpi resolution can be made at a high speed Imaging processor L COA incorporated for high speed image data processing High speed processing...

Page 20: ...Chapter 1 1 4 F 1 5 ...

Page 21: ...printer F 1 7 Roll holder set option This set consists of roll holder holder stopper 3 inch paper tube attachment two and borderless printing spacer commonly used for 2 inch paper tube and 3 inch paper tube Roll holder F 1 8 Holder stopper F 1 9 3 inch paper tube attachment 2 pcs F 1 10 Borderless printing spacer F 1 11 1 2 7 Roll Feed Unit 0013 2512 iPF5100 Roll Feed Unit The roll feed unit is op...

Page 22: ...ube attachment 2 pcs F 1 15 Borderless printing spacer F 1 16 MEMO A borderless printing spacer is used to perform borderless printing on A2 size 420 mm roll media This printer is furnished with a number of borderless printing ink receiving channels on the platen to address multi sized borderless printing needs Borderless printing on A2 size roll media is made possible by using a spacer without ne...

Page 23: ...e output stacker in the printer on the desktop The output stacker can use by the two ways of the regular position or extended position F 1 18 MEMO Use the output stacker in the regular position A However for the specified media it can also be used in the extended position B The media can be removed more easily when the output stacker is in the extended position F 1 19 1 2 9 IEEE1394 FireWire Board...

Page 24: ...ilable in twelve colors matte black black photo cyan cyan photo magenta magenta yellow red blue green photo gray and gray They are the same as those supplied with the printer Each ink tank must be replaced with a new one six month after you have opened the package F 1 22 Maintenance cartridge The consumable maintenance cartridge is the same as that supplied with the printer F 1 23 ...

Page 25: ...black black photo cyan cyan photo magenta magenta yellow red blue green photo gray and gray They are the same as those supplied with the printer Each ink tank must be replaced with a new one six month after you have opened the package The ink tank that can be used with this printer is labeled H F 1 25 Maintenance cartridge The consumable maintenance cartridge is the same as that supplied with the ...

Page 26: ...top 3 mm from the bottom and 3 mm from the left and right edges Borderless printing 0 mm from the top bottom and left and right edges Width of media allowing borderless printing 10inches JIS B4 A3 14inches 16inches 17inches ISO A2 A3 Media type allowing borderless printing Coated paper heavy photo glossy paper photo semi glossy paper photo glossy paper heavy photo semi glossy paper heavy photo glo...

Page 27: ...m RC Photo Luster Glossy Photo Paper Semi Glossy Photo Paper Heavyweight Glossy Photo Paper 2 Heavywght SemiGlos Photo Paper 2 Poster Semi Glossy Photo Paper Fine Art Photo Fine Art Heavyweight Photo Fine Art Textured Fine Art Watercolor Fine Art Block Print Graphic Canvas Canvas Matte 2 Japanese Paper Washi Proofing Paper Newsprint for Proofing3 Thin Fabric Banner 2 Backlit Film Backprint Film CA...

Page 28: ...mm from the trailing edge and 5 mm from the left and right edges standard size Memory 192MB Increase of memory none Firmware Flash ROM update from USB and Ethernet IEEE1394 Printer description language GARO Graphic Arts language with Raster Operation Interface USB2 0 Ethernet IEEE1394 option Operation panel LCD 16 characters and 2 lines 11 keys 5 LEDs Panel language English Message language Englis...

Page 29: ...0dpi High 8 pass Bi directional 1200x1200dpi Highest 12 pass Bi directional 2400x1200dpi Premium Matte Paper Matte Photo Paper Image Standard 6 pass Bi directional 1200x1200dpi High 8 pass Bi directional 2400x1200dpi Highest 16 pass Bi directional 2400x1200dpi Glossy Photo Paper Semi Glossy Photo Paper Heavyweight Glossy Photo Paper Heavyweight SemiGlos Photo Paper Glossy Paper Photo Paper Plus Ph...

Page 30: ... 1200x1200 MBK Standard 4 Bi directional 1200x1200 MBK Image Draft 2 Bi directional 1200x1200 MBK Standard 4 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Economy Bond Paper Office Document Standard 4 Bi directional 1200x1200 MBK Line Document Text Draft 2 Bi directional 1200x1200 MBK Standard 4 Bi directional 1200x1200 MBK Image Draft 2 Bi directional 1200x1200 MBK Standard 4 B...

Page 31: ...ted Paper Image Standard 4 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 12 Bi directional 2400x1200 MBK High Resolution Barrier Paper Image Standard 4 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 12 Bi directional 2400x1200 MBK Extra Matt Coated Paper Image Standard 4 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 12...

Page 32: ...ctional 2400x1200 PBK Highest 16 Bi directional 2400x1200 PBK Premium RC Photo Luster Image Standard 8 Bi directional 1200x1200 PBK High 12 Bi directional 2400x1200 PBK Highest 16 Bi directional 2400x1200 PBK Instant Dry Papers Glossy 200g Image Standard 8 Bi directional 1200x1200 PBK High 12 Bi directional 2400x1200 PBK Highest 16 Bi directional 2400x1200 PBK Instant Dry Papers Satin 200g Image S...

Page 33: ... 12 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK Water resistant paper Art Canvas Image Standard 8 Bi directional 1200x1200 MBK High 12 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK Proofing Paper Proofing Paper Image Standard 8 Bi directional 1200x1200 PBK High 12 Bi directional 2400x1200 PBK Highest 16 Bi directional 2400x1200 PBK Professional Proof...

Page 34: ...00 PBK High 12 Bi directional 2400x1200 PBK Highest 16 Bi directional 2400x1200 PBK Special 5 Image Standard 8 Bi directional 1200x1200 PBK High 12 Bi directional 2400x1200 PBK Highest 16 Bi directional 2400x1200 PBK Special 6 Image Standard 8 Bi directional 1200x1200 MBK High 12 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK Special 7 Image Standard 8 Bi directional 1200x120...

Page 35: ... to 2 8 V 100Base TX 0 95 to 1 05 V 4 Interface cable Category 5 UTP or FTP cable 100 m or shorter Compliant with ANSI EIA TIA 568A or ANSI EIA TIA 568B 5 Interface connector Printer side Compliant with IEEE802 3 ANSI X3 263 ISO IEC60603 7 c IEEE1394 option 1 Interface type Interface compliant with IEEE1394 1995 P1394a Version 2 0 2 Data transfer system Asynchronous transfer 3 Signal level Input D...

Page 36: ...ation panel This panel includes the Power button Online button display lamps the other buttons 5 Paper tray unit This is a standard unit used to feed cut sheets manually It can be replaced with the optional auto roll feed unit 6 Output tray The ejected media are stacked in this tray 7 Stand option It is a stand that puts the printer 8 Output stacker included with stand or desktop basket It is a st...

Page 37: ...nd The base on which the printer is mounted The stand equipped with casters is easy to move 9 Paper eject slot paper tray front loading port All printed matter is ejected from this port In loading thick paper insert it into this port 10 Operation panel Contains the power button online button display and so on 11 Roll feed unit Load roll media on this unit 12 Roll feed unit cover Load roll media wi...

Page 38: ...ight and left bottom 1 5 4 Top Cover Inside 0016 8151 iPF5100 F 1 30 1 Carriage shaft The carriage travels in this area 2 Carriage Moves the printheads 3 Borderless printing ink receiving channel Receives inks overflowing the edges of the paper during borderless printing 4 Platen Paper and the printheads travel over the platen to execute printing Suction holes on the surface prevent the paper from...

Page 39: ...y cover and then this tray 3 Width guides In loading cut sheet move the guide to adjust to the paper size 4 Paper tray front loading port Paper eject slot In loading thick paper insert it into this port All printed matter is ejected from this port 5 Paper tray top loading port In loading cut sheet insert them into this port 1 5 6 Roll Feed Unit Cover Inside 0016 9349 iPF5100 F 1 32 1 2 3 4 5 3 3 2...

Page 40: ...F5000 F 1 33 1 Carriage 2 Printhead lock cover This cover is used to lock the printhead Open this cover when installing the printhead 3 Printhead The printhead incorporated nozzles It is an important part for printing 4 Printhead lock lever This lever is used to lock the printhead Open this lever when installing the printhead 5 Ink tube guide This stay is used as an ink tube guide 1 5 8 Carriage 0...

Page 41: ... Printhead The printhead incorporated nozzles It is an important part for printing 3 Printhead lock lever This lever is used to lock the printhead Open this lever when installing the printhead 4 Wire guide This stay is used as an ink tube guide 1 5 9 Inside 0012 6340 iPF5000 F 1 35 1 Maintenance cartridge Absorbs excess ink 4 2 1 3 2 ...

Page 42: ...Chapter 1 1 26 1 5 10 Inside 0016 8158 iPF5100 F 1 36 1 Maintenance cartridge Absorbs excess ink 1 ...

Page 43: ... feed slot is selected as the paper source Off This indicates that the cassette or roll media is selected as the paper source 6 Paper Source button This button is used to select a paper source Pressing this button toggles between the automatic pickup and manual feed The Auto Feed lamp or Paper Tray lamp goes on 7 Online button This button switches between online and offline modes On This indicates...

Page 44: ...ed lamp green On This indicates that the cassette or roll media is selected as the paper source Off This indicates that the paper tray or thick paper feed slot is selected as the paper source 5 Online button This button switches between online and offline modes On This indicates that the printer is in the online status Off This indicates that the printer is in the offline mode 6 Paper Source butto...

Page 45: ...Chapter 1 1 29 This label indicates the ink tank colors and names that correspond to the ink level indications shown on the display 14 Display This display shows the printer menus statues and messages ...

Page 46: ... a message language a Main menu operations 1 How to enter the Main menu To enter the Main menu press the Menu button on the operation panel 2 How to exit the Main menu To exit the Main menu press the Online button 3 Buttons used with the Main menu Selecting menus and parameters or button Going to the next lower level menu button Going to the next higher level menu button Determining a selected men...

Page 47: ...ment menu Interface Setup Refer to Interface setup menu Maintenance Replace P head Left Printhead No Yes Right Printhead No Yes Move Printer No Yes Clean Roller No Yes Clean Platen No Yes System Setup Refer to System setup menu Test Print Status Print Media Details Print Job Log Menu Map Nozzle Check Adjust Band 4 3 3 Information Refer to Information menu 1 1 Displayed even when printing 2 Display...

Page 48: ...ust Length 0 70 0 00 0 70 Head Height Automatic Lowest Low Standard High Highest Skew Check Lv Standard Off Loose VacuumStrength Automatic Strongest Strong Standard Weak Width Detection On Off NearEnd RllMrgn 3mm 20mm Cut Speed Fast Slow Standard Trim Edge First Forced No Cutting Cutting Mode Automatic Eject Manual Bordless Margin Automatic Fixed CutDustReduct On Off Nr End Sht Mrgn 3mm 20mm Tray ...

Page 49: ...nu Adjust Printer Auto Head Adj Advanced Adj No Yes Standard Adj No Yes Auto Print On Off Manual Head Adj Auto Band Adj Standard Adj No Yes Advanced Adj No Yes Manual Band Adj Adjust Band No Yes Adj Far Ed Feed No Yes Adjust Length No Yes No Yes ...

Page 50: ...efault G W 0 255 0 255 0 255 0 255 NetWare NetWare On Off Frame Type Auto Detect Ethernet 2 Ethernet 802 2 Ethernet 802 3 Ethernet SNAP Print Service BindaryPserver RPrinter NDSPserver NPrinter AppleTalk On Off Ethernet Driver Auto Detect On Off Comm Mode Half Duplex Full Duplex Ethernet Type 10 Base T 100 Base TX Spanning Tree Use Not Use MAC Address xxxxxxxxxxxx Init Settings No Yes 1 Displayed ...

Page 51: ... 10 pages Sleep Timer 5 min 10 min 15 min 20 min 30 min 40 min 50 min 60 min Use Power Save On Off Length Unit meter feet inch Time Zone Refer to Time Zone setting menu Date Format yyyy mm dd dd mm yyyy mm dd yyyy Date Time Date 2 yyyy mm dd Time hh mm Language English Italiano Deutsch Reset MediaType 3 No Yes 1 Displayed only when Auto Roll Feed Unit is attached 2 Display method depends on Date F...

Page 52: ...7 Bangkok 8 Hong Kong 9 Tokyo Seoul 10 Canbera 11 NewCaledonia 12 Wellington 12 Eniwetok 11 Midway Is 10 Hawaii AHST 9 Alaska AKST 8 Oregon PST 7 Arizona MST 6 Texas CST 5 New York EST 4 Santiago 3 Buenos Aires 2 1 Cape Verde Information menu Information Version Firm Boot RAM MB Ext Interface Disable IEEE1394 MAC Address 000085 Error Log 1 2 Job Log Job Log No 1 Document Name User Name Page Count ...

Page 53: ...g time and a menu related to parameters such as a message language 1 Main menu operations a How to enter the Main menu To enter the Main menu press the Menu button on the operation panel b How to exit the Main menu To exit the Main menu press the Online button c Buttons used with the Main menu Selecting menus and parameters or button Going to the next lower level menu button Going to the next high...

Page 54: ...ain Paper HQ 6 Plain Paper HG 6 High Resolution 6 Coated Paper 6 HW Coated 6 Premium MatteP 6 Matte Photo 6 Glossy Photo 6 Semi Gl Photo 6 HW Glossy Photo 2 6 HW SemiGl Photo 2 6 Poster Semi Gl 6 Poster Semi Gl2 6 Photo PaperPlus 6 PhotoPlusSemiGl 6 Proofing Paper 6 News Proof 3 6 CAD Trace Paper 6 Special Here the number is 1 to 10 6 Cas Paper Size ISO A2 ISO A3 ISO A3 ISO A4 JIS B3 JIS B4 17 X22...

Page 55: ...Q 6 Plain Paper HG 6 High Resolution 6 Coated Paper 6 HW Coated 6 Premium MatteP 6 Matte Photo 6 Glossy Photo 6 Semi Gl Photo 6 HW Glossy Photo2 6 HW SemiGl Photo2 6 Poster Semi Gl 6 Poster Semi Gl2 6 Photo PaperPlus 6 PhotoPlusSemiGl 6 Backlit Film 6 Backprint Film 6 ThinFab Banner2 6 Proofing Paper 6 News Proof 3 6 FineArt Photo 6 FneArt HW Photo 6 FineArt Txtr 6 FineArt Wtrclr 6 FineArtBlockP 6...

Page 56: ... 6 Manual PaperSize Manual PaperSize ISO A2 ISO A2 ISO A3 ISO A3 ISO A4 ISO B3 ISO B4 JIS B3 JIS B4 17 x22 ANSI C 11 x17 Ledger 13 x19 Super B Letter 8 5 x11 Legal 8 5 x14 12 x18 ARCH B 9 x12 ARCH A DIN C3 DIN C4 14 x17 12 x16 10 x12 10 x15 16 x20 13 x22 Roll Media Type 1 2 Plain Paper 6 Plain Paper HQ 6 Plain Paper HG 6 Coated Paper 6 HW Coated 6 Premium MatteP 6 Glossy Photo 6 Semi Gl Photo 6 ...

Page 57: ... 6 Proofing Pape 6 News Proof 3 6 FineArt Photo 6 FneArt HW Photo 6 FineArt Txtr 6 FineArt Wtrclr 6 FineArtBlockP 6 Canvas Matte2 6 JPN Paper Washi 6 CAD Trace Paper 6 CAD Matte Film 6 Special Here the number is 1 to 10 6 Chk Remain Roll 2 On Off Roll Length Set 2 3 m feet Paper Details The paper type is displayed here Roll DryingTime Off 30 sec 1 min 3 min 5 min 10 min 30 min 60 min Scan Wait Tim...

Page 58: ... 70 to 0 70 Head Height Automatic Highest High Standard Low Lowest Skew Check Lv Standard Off Loose High Accuracy VacuumStrngth Automatic Strongest Strong Standard Weak Weakest NearEnd RollMrgn 2 3 mm 20 mm Cut Speed 2 Fast Standard Slow Trim Edge First 2 Automatic On Off Cutting Mode 2 Automatic Eject Manual Bordless Margin 2 Automatic Fixed CutDustReduct 2 On Off NearEnd Sht Mrgn 3 mm 20 mm ...

Page 59: ...ad Adj Standard Adj No Yes Advanced Adj No Yes Auto Print Off On Manual Head Adj No Yes Auto Band Adj Standard Adj No Yes Advanced Adj No Yes Manual Band Adj Band Adj No Yes Adj Far Ed Feed No Yes Adjust Length No Yes Calibration Auto Adjust No Yes Execution Log Date Media Use Effect Value No Yes Return Defaults No Yes Interface Setup EOP Timer 10 sec 30 sec 1 min 2 min 5 min 10 min 30 min 60 min ...

Page 60: ...255 255 Default G W 0 0 0 to 255 255 255 255 NetWare NetWare On Off Frame Type 8 Auto Detect Ethernet 2 Ethernet 802 2 Ethernet 802 3 Ethernet SNAP Print Service 8 BinderyPServer RPrinter NDSPServer NPrinter AppleTalk On Off Ethernet Driver Auto Detect On Off Comm Mode 7 Half Duplex Full Duplex Ethernet Type 7 10 Base T 100 Base TX Spanning Tree Not Use Use MAC Address Init Settings No Yes Mainten...

Page 61: ...Off On Detect Mismatch Pause Warning None Keep Media Size Off On Paper Size Basis Sht Selection ISO A3 13 x19 Super B Roll Selection 1 2 ISO A3 297 mm 300mm Roll Roll Selection 2 2 10inch 254 mm JIS B4 257 mm TrimEdge Reload Automatic Off On Noz Check Freq Off 5 page 10 pages Automatic Sleep Timer 5 min 10 min 15 min 20 min 30 min 40 min 50 min 60 min 240 min Length Unit meter feet inch ...

Page 62: ...7 Bangkok 8 Hong Kong 9 Tokyo Seoul 10 Canberra 11 NewCaledonia 12 Wellington 12 Eniwetok 11 Midway is 10 Hawaii AHST 9 Alaska AKST 8 Oregon PST 7 Arizona MST 6 Texas CST 5 NewYork EST 4 Santiago 3 Buenos Aires 2 1 Cape Verde Date Format yyyy mm dd dd mm yyyy mm dd yyyy Date Time Date yyyy mm dd 9 Time hhh mm Language Japanese English Francais Italiano Deutsch Espanol Reset PaprSetngs No Yes ...

Page 63: ...s Off 8 Available only if NetWare is On 9 Follows the setting in Date Format 10 Displayed if paper is loaded in the tray 11 This menu is only displayed during printing 12 Not displayed if a roll or a sheet has been fed First Level Second Level Third Level Fourth Level Fifth Level Test Print Status Print No Yes Media Details No Yes Print Job Log No Yes Menu Map No Yes Nozzle Check No Yes Informatio...

Page 64: ...Head Cleaning B Auto Band Adj 5 to 5 Information Version Firm Boot MIT RAM Ext Interface No IEEE1394 MAC Address 000085 Error Log 1 2 Job Log Choosefrominformation about the latest three print jobs Document Name User Name Page Count Job Status OK CANCELED Print Start Time yyyy mm ddhh mm Print End Time yyyy mm ddhh mm Print Time xxx sec Print Size xxxxxxxx sq mm Media Type Interface USB Network IE...

Page 65: ...ge Test Print Choose Status Print to print information about the printer Choose Media Details to print the paper settings as specified in Med Detail Set Choose Print Job Log to print a record of print jobs including the paper type and size amount of ink used and so on Choose Menu Map to print a list of the main menu options Choose Nozzle Check to print a test pattern for checking the nozzles If yo...

Page 66: ...ting quality at the leading edge and affect feeding accuracy The printed surface may be scratched and ink may adhere to the the leading edge Cut Speed Choose the cutting speed For media such as film that are more likely to generate debris when cut choose Fast to reduce the amount of debris Trim Edge First If a roll is loaded the end of the paper will be cut Choose Forced to have 40 mm 1 6 in cut o...

Page 67: ... for band adjustment based on which the printer automatically adjusts the feed amount Note that this function takes more time and requires more ink than Standard Adj Two sheets are required when printing on sheets Manual Band Adj Choose Yes to print a test pattern for adjusting the feed amount based on the paper type Two sheets are required when printing on sheets Adj Far Ed Feed Choose Yes to pri...

Page 68: ... Setting Choose On for automatic configuration of the LAN communication protocol Choose Off to use settings values of Comm Mode and Ethernet Type Comm Mode Choose the LAN communication method Ethernet Type Choose the LAN transfer rate Spanning Tree Choose whether spanning tree packets are supported over the LAN MAC Address Displays the MAC address Return Defaults A confirmation message is displaye...

Page 69: ... Super is applied when an inbetween size is detected Roll Selection1 If roll size detection is activated choose whether ISO A3 297 mm and 300 mm Roll is applied when an inbetween size is detected Roll Selection2 If roll size detection is activated choose whether 10 in 254 mm or JIS B4 257 mm is applied when an inbetween size is detected TrimEdge Reload Keeping a roll in the printer for a long time...

Page 70: ...ies boards in the expansion slot MAC Address 000085 Displays the MAC address Error Log Displays the most recent error messages up to two Job Log Choose from informationaboutthe latest three print jobs Document Name Displays the document name in the last print job User Name Displays the name of the user who sent the print job Page Count Displays the number of pages in the print job Job Status Displ...

Page 71: ...Chapter 1 1 55 6 Color calibration print chart The following chart sample is printed when executing Calibration F 1 47 ...

Page 72: ...s opened in the online offline mode the carriage motor feed motor and other driving power supplies are turned off F 1 48 1 7 1 2 Adhesion of Ink 0013 3747 iPF5000 iPF5100 1 Ink passages Be careful not to touch the ink passages of the printer to prevent the printer workbench ands and clothes from being stained with ink The ink flows through the ink tank unit carriage unit purge unit maintenance jet...

Page 73: ...ute amount of ink mist is generated in the printing unit during printing The generated ink mist is collected in the printer by the airflow However uncollected ink mist may stain the platen carriage unit exterior and purge unit These stains may soil the print media or hands and clothes when servicing the printer Wipe them off carefully with a soft well wrung cloth F 1 50 1 7 1 3 Electric Parts 0013...

Page 74: ...the cover removed be extremely careful to avoid electric shock and shorting electrical devices F 1 52 1 7 2 Other Precautions 1 7 2 1 Printhead 0013 1929 iPF5000 iPF5100 1 How to Handle the Printhead Do not open the printhead package until you are ready to install the head When installing the printhead in the printer hold the knob 1 and then remove the protective cap 1 2 and protective cap 2 3 in ...

Page 75: ...econnect the power cord and then turn on the Power button Confirm that the printer starts up properly and enters to the Online or Offline status and then power off the printer using the Power button Improper capping operation may cause clogged nozzles due to dried ink or ink leakage from the printhead 3 When the printer is not used for a long time Keep the printhead installed in the printer even w...

Page 76: ...inting problems never touch the ink port and contacts of the ink tank When you press down the ink tank lock lever the needle enters the ink port allowing ink to flow between the printer and ink tank Do not raise or lower the ink tank lock lever except when replacing the ink tank F 1 54 T 1 26 1 7 2 3 Handling the Printer 0013 1921 iPF5000 iPF5100 1 Precautions against Static Electricity Certain cl...

Page 77: ... carriage is mechanically locked by the lock arm in the purge unit at the same moment the printhead is capped Before transporting the printer secure the carriage at its home position using belt stoppers 1 so that the carriage does not become separated from the lock arm and damage or ink does not leak F 1 56 2 1 1 ...

Page 78: ... the carriage and a defective print F 1 58 1 Linear Scale 2 Carriage Shaft 5 Handling the Maintenance Cartridge When removing the maintenance cartridge form the printer use caution so that waste ink does not spatter 6 Refilling the Printer with Ink After removing the ink from inside the printer using the automatic or manual ink draining procedure to disassemble reassemble or transport the printer ...

Page 79: ...it You cannot modify the counter information from the operation panel 1 7 3 2 Confirming the Firmware Version 0012 6235 iPF5000 iPF5100 Firmware has been downloaded to the main controller When you have replaced the main controller check that the firmware is the latest version If not update it to the latest version Reference For how to up update the main controller refer to TROUBLESHOOTING Update 1...

Page 80: ...Chapter 1 1 64 ...

Page 81: ...Chapter 1 1 65 ...

Page 82: ......

Page 83: ...Chapter 2 TECHNICAL REFERENCE ...

Page 84: ......

Page 85: ... 2 3 2 3 2 Functions of Carriage Unit 2 20 2 3 2 3 3 Structure of Carriage Unit 2 22 2 3 2 3 4 Structure of Carriage Unit 2 24 2 3 2 4 Printhead 2 26 2 3 2 4 1 Structure of Printhead 2 26 2 3 2 5 Purge Unit 2 27 2 3 2 5 1 Functions of Purge Unit 2 27 2 3 2 5 2 Structure of Purge Unit 2 30 2 3 2 6 Maintenance Cartridge 2 32 2 3 2 6 1 Maintenance cartridge 2 32 2 3 2 7 Air Flow 2 33 2 3 2 7 1 Air fl...

Page 86: ...2 Main controller components 2 57 2 4 3 Carriage Relay PCB 2 59 2 4 3 1 Carriage PCB components 2 59 2 4 4 Motor Driver 2 59 2 4 4 1 Cutter driver PCB components 2 59 2 4 4 2 Roll feed unit PCB components 2 59 2 4 5 Maintenance Cartridge Relay PCB 2 60 2 4 5 1 Maintenance cartridge relay PCB components 2 60 2 4 6 Power Supply 2 60 2 4 6 1 Power supply block diagram 2 60 2 5 Detection Functions wit...

Page 87: ...tion Fan Maintenance Cartridge Relay PCB Maintenance Cartridge Cassette Paper Detection Sensor Feed Roller HP Sensor Feed Roller Encoder Feed Motor Carriage Motor Ink Tank Cover Switch Top Cover Sensor Valve Open closed Detection Sensor Valve Motor Tank ROM PCB Operation Panel Power Supply Cutter Driver PCB Cutter Lift Sensor Cutter HP Sensor Cutter Lift Motor Cutter Right Position Sensor Cutter M...

Page 88: ...r Feed roller HP sensor Feed roller encoder sensor Lift cam sensor Paper detection sensor Cutter right position sensor Spur cam sensor Pump cam sensor Pump encoder sensor Ink detection sensor Temperature humidity sensor Head management sensor Top cover sensor Cutter HP sensor Cassette encoder sensor Cassette paper detection sensor Cassette cam sensor Cassette pick up sensor Cassette detection sens...

Page 89: ...mounted on the printheads and the printer temperature from the latch IC on the carriage board and transmit them to the ASIC IC1 The ASIC IC1 also receives mask pattern data from the firmware installed in flash ROM f The ASIC IC1 converts the image data synthesized with the mask pattern to data associated with the printhead information and the printer temperature trans mitting the data to the print...

Page 90: ...zzles are selected split in 40 20 or 10 nozzle blocks according to the Block Enable information in the even numbered nozzle data and odd num bered nozzle data Each selected block of nozzles is impressed with a Heat Enable signal generated with variable pulse widths according to the head rank head temperature and printer temperature for optimized ink discharges The nozzles are driven by heater boar...

Page 91: ...ng signal internal signal which is generated by dividing the ENCODER_A signal detected at the 150 dpi timing into 16 equal sections Printing in the forward direction is triggered at the leading edge of the detection signal ENCODER_A Printing in the backward direction is carried out the same way as printing in the forward direction but at the trailing edge of the detection signal ENCODER_A when the...

Page 92: ...er is opened In this case the printer may stop without capping the print head If the power was turned on by unplugging the power cord plug the power cord into the outlet turn on the power again so that the printer enters the online state and then press the Power button to turn off the power Power Button ON Device resource initializarion Printhead ink tank check Media feed system initialization Rec...

Page 93: ...n the printer driver c High quality mode In the high quality mode a single band is printed using 2 4 or 8 paths To use this mode select High under Print Quality in the printer driver d Highest quality mode In the high quality mode a single band is printed using 8 or 16 paths To use this mode select Highest under Print Quality in the printer driver T 2 1 T 2 2 Printing Modes Media Type Print Priori...

Page 94: ...he printer driver b Standard mode In the standard mode a single band equivalent to the width of a nozzle array is printed using 4 8 4 6 or 8 paths To use this mode select Standard under Print Quality in the printer driver c High quality mode In the high quality mode a single band is printed using 8 or 12 paths To use this mode select High under Print Quality in the printer driver d Highest quality...

Page 95: ... 1200x1200 MBK Standard 4 Bi directional 1200x1200 MBK Image Draft 2 Bi directional 1200x1200 MBK Standard 4 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Economy Bond Paper Office Document Standard 4 Bi directional 1200x1200 MBK Line Document Text Draft 2 Bi directional 1200x1200 MBK Standard 4 Bi directional 1200x1200 MBK Image Draft 2 Bi directional 1200x1200 MBK Standard 4 B...

Page 96: ...ted Paper Image Standard 4 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 12 Bi directional 2400x1200 MBK High Resolution Barrier Paper Image Standard 4 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 12 Bi directional 2400x1200 MBK Extra Matt Coated Paper Image Standard 4 Bi directional 1200x1200 MBK High 8 Bi directional 2400x1200 MBK Highest 12...

Page 97: ...ctional 2400x1200 PBK Highest 16 Bi directional 2400x1200 PBK Premium RC Photo Luster Image Standard 8 Bi directional 1200x1200 PBK High 12 Bi directional 2400x1200 PBK Highest 16 Bi directional 2400x1200 PBK Instant Dry Papers Glossy 200g Image Standard 8 Bi directional 1200x1200 PBK High 12 Bi directional 2400x1200 PBK Highest 16 Bi directional 2400x1200 PBK Instant Dry Papers Satin 200g Image S...

Page 98: ... 12 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK Water resistant paper Art Canvas Image Standard 8 Bi directional 1200x1200 MBK High 12 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK Proofing Paper Proofing Paper Image Standard 8 Bi directional 1200x1200 PBK High 12 Bi directional 2400x1200 PBK Highest 16 Bi directional 2400x1200 PBK Professional Proof...

Page 99: ...00 PBK High 12 Bi directional 2400x1200 PBK Highest 16 Bi directional 2400x1200 PBK Special 5 Image Standard 8 Bi directional 1200x1200 PBK High 12 Bi directional 2400x1200 PBK Highest 16 Bi directional 2400x1200 PBK Special 6 Image Standard 8 Bi directional 1200x1200 MBK High 12 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK Special 7 Image Standard 8 Bi directional 1200x120...

Page 100: ... array overheating protection control is performed at either of the following levels according to the temperature Protection level 1 If the printhead temperature sensor detects a temperature above the limit the carriage stops at the scan end position printer in the direction of travel according to the carriage s scan status Then wait control is performed to allow the printhead to cool naturally Wh...

Page 101: ...carriage unit having a printhead a purge unit and a maintenance cartridge unit which are used to supply circulate and suck ink The paper path consists of a cassette pick up unit roll feed unit paper feed unit to support four types of media feeding transport and ejection This section provides an overview of these mechanical components F 2 8 Ink tank unit Ink tube Purge unit Printhead Carriage unit ...

Page 102: ... flow from the ink tank to the printhead constantly due to the negative pressure generated by dis charging of ink The waste ink used for printhead cleaning and borderless printing flows to the waste ink absorbent materials under the maintenance cartridge and purge unit in addition to the waste ink box If all of ink passages are opened no ink tank is installed the ink supply valve is opened and the...

Page 103: ... or cleaning its head Ink supply valve opening closing count 30 times every 30 seconds If 336 or more hours have lapsed the ink valve opening closing count and the time until the next agitation are changed according to the length of the tame lapsed ...

Page 104: ...le enters the ink port covered with a rubber plug establishing an ink passage between the printer and ink tank c Air passage When the ink tank lever of the printer is pressed down the hollow needle enters the air passage covered with a rubber plug and thus the internal pressure of the ink tank is released maintaining the internal pressure constant d Notches for preventing incorrect insertion The i...

Page 105: ... and closed by the valve open close mechanism which is driven by the valve motor The ink tank unit consists of two tank bases each of which contains ink tanks for three colors and the ink tubes for six colors The ink supply valve for each color is driven by the valve cam though a link Ink supply valves for all colors are opened and closed at the same time F 2 11 Valve cam Valve motor Ink supply va...

Page 106: ...sor T 2 5 g Paper leading edge detection function paper width detection function skewing detection function The leading edge width and skewing of the paper fed to the platen is detected by the multi sensor mounted at the lower left of the carriage h Auto print head position adjustment function The adjustment pattern printed on paper is read by the multi sensor mounted at the lower left of the carr...

Page 107: ...eft of the carriage h Auto print head position adjustment function The adjustment pattern printed on paper is read by the multi sensor mounted at the lower left of the carriage thus adjusting the printing timings of each printhead automatically i Color calibration function A multi sensor installed in the lower left part of the carriage reads the adjustment pattern printed on paper and corrects the...

Page 108: ...s in conjunction with the carriage A photo coupler type encoder is mounted at the top of the rear of the carriage to detect the slit on the linear scale during carriage movement thus controlling the print timing d Carriage drive unit Mechanical misalignment of the printhead in the vertical and horizontal direction and in bidirectional printing can be corrected by changing the print timing using th...

Page 109: ...g between the face of the printheads and the paper The printhead height is detected by the multisensor installed in the lower left part of the carriage g Multi sensor unit The multi sensor mounted at the lower left of the carriage is composed of four LEDs red blue green infrared and two light sensitive elements which are used to detect the leading edge width and skewing of paper and adjust the col...

Page 110: ...s in conjunction with the carriage A photo coupler type encoder is mounted at the top of the rear of the carriage to detect the slit on the linear scale during carriage movement thus controlling the print timing d Carriage drive unit Mechanical misalignment of the printhead in the vertical and horizontal direction and in bidirectional printing can be corrected by changing the print timing using th...

Page 111: ...lift motor The height of the printhead is detected by the multi sensor mounted at the lower left of the carriage g Multi sensor unit The multi sensor mounted at the lower left of the carriage is composed of four LEDs red blue green infrared and two light sensitive elements which are used to detect the leading edge width and skewing of paper and adjust the registration and head height The multi sen...

Page 112: ...ing a 2560 nozzle arranged at intervals of 1200 dpi F 2 16 b Nozzle structure Ink supplied from the ink tank is filtered by a mesh ink filter and the supplied to the nozzles Ink is supplied from the shared ink chamber to the nozzles When the head driving current is applied to the nozzle heater ink boils and form bubbles so that ink droplets are discharged from the nozzles F 2 17 0 2 1 3 2559 2557 ...

Page 113: ... ink passage between the printhead and purge unit b Cleaning function The cleaning function restores the printhead to the state where ink can be easily discharged from nozzles This function includes the following three types of oper ations Wiping operation This operation is performed to remove paper fibers and dried ink from to the face plate Pumping operation This operation is performed to remove...

Page 114: ...e for secondary transport Cleaning 6 CLN A 6 CLN M 6 Head Cleaning B Normal strong cleaning Performs suction stronger than when adjusting the ink filling amount in the head or normal cleaning to unclog nozzles Cleaning 7 CLN A 7 Aging Performs idle ejection after replacement of the head Cleaning 10 CLN A 10 Move Printer Ink filling after secondary transport Fills the empty tube during installation...

Page 115: ...ning 11 ink filling after head replacement 10g No heads are available Cleaning 10 ink filling on secondary transport 15g Power off Specified number of dots discharged per chip completed since the last session of wiping Wiping Idle ejection 0 013g Before the start of printing Less than 168 hours elapsed capped Idle ejection 0 013g At least 168 hours elapsed capped Cleaning 1 Normal Cleaning 1g Befo...

Page 116: ...e carriage During cleaning the caps used for both suction and capping are used to suck ink from the printhead using the suction pump Each of the right caps is used to cap the six arrays of nozzles This cap is used only for capping During capping the caps are raised by the cap cams operated by the purge motor to cover the arrays when the carriage has moved to the home position thus pro tecting the ...

Page 117: ...enhance the wiping performance The amount of glycerin used tank capacity 50 ml is managed by counting the number of times the wiper blade is pressed against the absorbent material When the count reaches the following value an advance notice of replacement printing can be continued or a request for replacement service call error is displayed T 2 10 F 2 20 c Pump unit This printer uses tube pumps su...

Page 118: ...cartridge capacity a warning message MTCart Full Soon appears to indicate that the maintenance cartridge is nearly full If printing is continued an error message Maint Cartridge Replace Cart appears to indicate that the maintenance cartridge is full When this error occurs the printer judges the maintenance cartridge as being full of waste ink and stops printing immediately The printer stops even i...

Page 119: ...ing operation of the suction fan suspended substances are collected in the filter through the airflow path inside the printer preventing them from being emitted to outside of the printer F 2 24 2 3 2 7 2 Air flow 0016 8199 iPF5000 iPF5100 This printer has two fans a mist fan used to collect mist and a suction fan used to suck media onto the platen Ink mist that floats inside the printer and ink sp...

Page 120: ...peration of the suction fan suspended substances are collected in the filter through the airflow path inside the printer preventing them from being emitted to outside of the printer F 2 26 Fan filter Mist fan Suction fan Fan filter ...

Page 121: ...rs that detect the media feed status allowing media to be fed in four ways fed and ejected F 2 27 Roll media Cassette feed roller 2 Cassette feed roller 1 Separation roller driven in conjunction with the cassette pick up roller Cassette detection sensor Pressure plate Cassette paper detection sensor Cassette cam sensor Cassette pickup roller Feed roller Paper deteciton sensor Multi sensor Manually...

Page 122: ...as a cassette separation roller to prevent multiple sheets from being fed at the same time The excess sheets separated by the separation roller are returned to the cassette using the sheet return guide The sheet supplied from the cassette is detected by the cassette pick up sensor and paper detection sensor If no sheet is detected within the specified time this problem is detected as a paper jam F...

Page 123: ...er 2 2 37 F 2 29 The cassette pick up roller and cassette feed roller are driven by the cassette motor under the control of the cassette encoder F 2 30 Cassette pick up sensor cassette encoder cassette motor ...

Page 124: ...e paper detection sensor to check whether a cassette is loaded and whether paper is present in the cassette The pressure plate is moved up and down by the cam and the movement is detected by the casette cam sensor F 2 31 F 2 32 cassette paper detection sensor cassette detection sensor cassette cam sensor ...

Page 125: ...Chapter 2 2 39 F 2 33 Holding plate lifter lever Cassette cam sensor Holding plate lifter lever Cam Cam ...

Page 126: ...usts the light intensity and the head hight detects the paper width and then starts printing During feeding paper is fed by the cassette pick up roller and cassette feed roller During printing paper is fed by the feed rollers In paper is fed from the cassette the multi sensor does not detect the leading edge of paper and skewed feeding of paper F 2 34 Reception of Print command Light intensity Pap...

Page 127: ...feeding is controlled by the roll motor and roll feed unit PCB The roll media pick up roller is moved up and down by the cam and the cam movement is detected by the roll media cam sensor When the printer is turned on with roll media loaded the roll media pick up operation starts automatically F 2 35 If the roll media sensor detects that there is no roll during roll media pick up operation the roll...

Page 128: ...ding Roll media detection Light intensity Detection of leading edge of media 2 Detection of skewed media Media width detection Detection of leading edge of media 2 End of roll media pick up Printing manual roll media sensor Detection of bar code pattern 1 1 This operation is performed only when ON is selected for Detect Remaining Roll Media If the roll media does not have a bar code pattern on it ...

Page 129: ...when an accept media type is selected from the Manual Feed menu in the use mode If you select the Manual Feed menu the pinch roller unit moves up to allow you to feed paper from the front of the printer according to the message shown on the operation panel The pinch roller unit is moved up and down by the lift motor The cam which is also operated by the lift motor via gears moves up and down the p...

Page 130: ...he rear of the printer is fed onto the platen for printing This method of feeding paper can be used only when an acceptable media type is selected from the Manual Feed menu in the user mode The pick up timing of the paper loaded in the rear paper tray according to the message shown on the operation panel is controlled by the paper detection sensor F 2 41 paper detection sensor paper detection sens...

Page 131: ...ation of the feed roller according to the selected print mode F 2 42 2 3 3 2 7 Manual Feed from Rear Sequence 0013 4176 iPF5000 iPF5100 This sequence can be performed according to the messages shown on the operation panel only when a specific type of media is selected after selecting the manual feed mode from the menu shown on the operation panel When the cut sheet loaded at the back of the printe...

Page 132: ...up operation Printing manual Detection of skewed movement of paper 1 The auto roll feed unit starts feeding the cut sheet when the roll media detection sensor detects the media When the auto roll feed unit is not mounted the printer starts feeding the media when the paper detection sensor detects the media Head hight adjustment ...

Page 133: ...s the status of the mechanisms that constitute the paper path F 2 44 2 3 3 2 9 Structure of Feed Roller Unit 0016 8218 iPF5000 iPF5100 The feed roller unit consists of media feeding mechanisms such as feed rollers driven by the feed motor and the pinch roller unit operating in conjunction with the feed rollers While being held flat on the platen media is fed horizontally under the printhead The fe...

Page 134: ...Chapter 2 2 48 F 2 45 Pinch roller Feed roller Feed roller encoder sensor Feed motor Feed roller HP sensor ...

Page 135: ... the amount of eccentricity F 2 46 F 2 47 2 3 3 2 11 Feed Roller Eccentricity Detection Function 0016 8219 iPF5000 iPF5100 Media are fed by the feed roller at regular intervals Irregular feeding of media due to the feed roller eccentricity problem irregular printing can occur in the media feeding direction periodically To prevent this the feed roller encoder sensor and feed roller HP sensor detect...

Page 136: ...Chapter 2 2 50 F 2 48 F 2 49 Feed roller encoder sensor Feed roller HP sensor Not decentered Feed roller Feed roller once Media Decentered Feed amount Feed roller once ...

Page 137: ... In case of manual feed from front When the above mode is selected in the user mode the spur moves to the upper limit position and then stops Stop position depending on media type To prevent the spur from damaging the media the spur stops at a proper position according to the media type selected in the user mode c Eject roller drive The drive power of the eject roller is transmitted from the feed ...

Page 138: ...p position In case of manual feed from front When the above mode is selected in the user mode the spur moves to the upper limit position and then stops Stop position depending on media type To prevent the spur from damaging the media the spur stops at a proper position according to the media type selected in the user mode c Eject roller drive The drive power of the eject roller is transmitted from...

Page 139: ...iver The cutter unit is moved up and down by the cutter lift motor When cut sheets are used the cutter unit escapes to the specified position moves up to prevent the trailing edge of the ejected cut sheet from remaining in the cutter unit The cutter in the cutter unit stands by at the cutter home position except when it cuts roll media Power from the cutter drive motor is imparted to the circular ...

Page 140: ...de of the printer the carriage PCB and print head which are mounted in the carriage and other electrical components such as the operation panel sensors and motors The main controller PCB manages the image data processing and the entire electrical system and controls relay PCBs and driver functions F 2 53 Main controller PCB Power supply Maintenance cartridge relay PCB Roll feed unit PCB Operation ...

Page 141: ...n Thermistor Motor control function AC inlet IC1 IC1201 LAN Controller IC803 RTC IC802 EEPROM IC601 IC602 IC301 IC302 SDRAM IC2 IC701 FLASH ROM IC2801 IC2901 IC3001 IC3101 IC3901 Motor driver IC1 EEPROM EEPROM IC6 IC7 Multi sensor control function EEPROM IC1 IC3 EEPROM control function Linear encoder Linear encoder detection function Heat pulse control function Operation panel control function PWM...

Page 142: ...he lithium battery power is not consumed Heat Enable signal control function This function uses the pulse width to perform variable control of the time of application of the Heat Enable signal to the nozzle heater board for each printhead nozzle array Linear scale count function This function reads the linear scale when the carriage moves thus generating the ink discharge timing It also counts the...

Page 143: ...ver IC IC3901 This IC generates cutter lift motor and cassette motor control signals based on the control signal from the ASIC g DIMMs IC301 IC302 IC601 IC602 The DIMM comprising a 128 MB DDR SDRAM and a 64 MB SDR SDRAM is connected to the 32 bit data bus to be used as a work area During print data reception it is also used as an image buffer It cannot be expanded h FLASH ROM IC701 A 16 MB flash R...

Page 144: ...LED control function This function controls the LEDs on the ink tank unit I O port function This function controls input signals from sensors Power ON OFF control function This function controls turning on off of the drive power 26 V and 21 5 V supplied from the power supply PCB Head DI sensor read control function This function controls read operation by the head DI sensor Multi sensor control fu...

Page 145: ...ge data relay function This function relays the image data from the main controller PCB to the printhead The function for processing image data is not supported b Multi sensor control ICs IC6 and IC7 These ICs are used to generate the multi sensor LED control signal and adjust the gain 2 4 4 Motor Driver 2 4 4 1 Cutter driver PCB components 0013 4311 iPF5000 F 2 58 a Driver IC IC1 Cutter motor dri...

Page 146: ...ly converts AC voltages ranging from 100 V to 240 V from the AC inlet to DC voltages for driving the ICs motor and others The voltage generator circuits include the 26 V generation circuit for driving motors fans and sensors and a 21 5 V generator circuit for driving sensors heads logic circuits and others When the power is turned off 26 V and 21 5 V are reduced to about 12 V and 9 V respectively ...

Page 147: ...ight is shielded by the sensor arm thus notifying the sensor of closing the cover Ink tank cover switch The micro switch type ink tank cover switch detects opening and closing of the ink tank cover When the ink tank cover is closed the protrusion on the ink tank cover presses the switch thus detecting closing of the ink tank cover Top cover sensor Ink tank cover switch ...

Page 148: ... wiping states with the combination of the state detected by the pump cam and the state of pump motor rotation control performed by the pump encoder F 2 64 Purge unit Pump encoder sensor Pump cam sensor Valve open closed detection sensor Head management sensor Carriage lock Capping Suction Air passage valve open Idle suction Printing Suction during printing Wiping Carriage lock Air passage Carriag...

Page 149: ...r detects each nozzle due to the voltage change caused when ink discharged from the nozzle blocks the sensor light Non discharging nozzle detection is carried out at the following timings After the execution of Cleaning 1 Cleaning 2 Cleaning 3 Cleaning 6 or Cleaning 10 After the number of copies that has been set by the user menu choice Nozzle Check Frequency have been printed If more than a speci...

Page 150: ...his is a photo interrupter type sensor The lift motor is driven by a predetermined number of pulses received after blocking of the sensor light by the flag thus controlling the heights of the head and platen Environmental temperature sensor The environmental temperature sensor installed on the carriage PCB detects the temperature around the carriage The resistance of the thermistor that changes wi...

Page 151: ...lected by the infrared LED and green LED is detected by two light sensitive sensors to calculate the head height from the difference between the measurements When color calibration is executed a color chart printed is read with three color LED red blue green so color correction is implemented on the basis of the readings Ink mist adhering to the sensor could deliver incorrect measurement readings ...

Page 152: ...e inside the printer is reported to the main controller via the carriage PCB The environmental temperature is used to calibrate the head sensor and to detect abnormal head temperatures Head temperature sensor The diode type head temperature sensors installed at the top and bottom of the printhead nozzle unit are used to detect the head temperature The diode voltage that changes with the nozzle uni...

Page 153: ... the cassette camp rotates to block the sensor light lowering of the pressure plate of the cassette is detected Cassette encoder sensor The cassette encoder sensor detects the slits on the encoder film during cassette motor rotation thus detecting the amount of rotation of the roller Spur cam sensor Cassette cam sensor Paper detection sensor Cassette pick up sensor Cassette encoder sensor Cutter l...

Page 154: ...at the cutter is at the home position left end Cutter right position sensor This is a photo interrupter type sensor This sensor detects that the cutter is at the right end F 2 73 Cassette detection sensor This is a photo interrupter type sensor When the cassette is installed the protrusion at the back of the cassette blocks the sensor light to detect the cassette Cassette paper detection sensor Th...

Page 155: ...ocks the sensor light lowering of the transport roller contact with the roller is detected 2 5 6 Others 0013 4393 iPF5000 iPF5100 F 2 75 Temperature humidity sensor This sensor detects the temperature and humidity around the printer so that the measured values are used for head height adjustment idle discharge control waste ink evaporation amount calculation and suction fan control Roll cam sensor...

Page 156: ......

Page 157: ...Chapter 3 INSTALLATION ...

Page 158: ......

Page 159: ...lation 3 10 3 1 2 3 Installing the Stand 3 18 3 1 2 4 Installing the Stand 3 25 3 1 2 5 Installing the Desktop Basket 3 34 3 1 2 6 Installing the Desktop Basket 3 37 3 1 3 Checking the Images Operations 3 41 3 1 3 1 Checking the Images Operations 3 41 3 2 Transporting the Printer 3 42 3 2 1 Transporting the Printer 3 42 3 2 1 1 Transporting the Printer 3 42 3 2 2 Reinstalling the Printer 3 43 3 2 ...

Page 160: ......

Page 161: ...5 kg F 3 1 Installation space Main body only 1299 W mm x 1833 D mm x 638 H mm Main body with an auto roll feed unit 1299 W mm x 1910 D mm x 644 H mm 3 1 1 2 Making Pre Checks 0016 9653 iPF5100 Carry out the installation work with reference to the Quick Start Guide supplied with the printer Package dimensions and weight are as follows Main body with a palette 1140 W mm x 914 D mm x 675 H mm Approx ...

Page 162: ...packing and Installation 0013 4374 iPF5000 The printer must be moved with it held by two or more persons on both sides Be careful not to get your lower back and other regions hurt F 3 3 When moving the printer grasp the carrying handles 1 on the left and right side of the bottom Holding other portions can drop the printer and you may be injured F 3 4 1 Check to see that none of the accessories is ...

Page 163: ... the cushioning materials by raising the left and right sides of the printer one after another with your hand inserted in the clearance as indicated in the figure 1 F 3 6 1 Main body 7 Power Cord 2 Paper Tray Unit 8 Printhead 3 Auto Roll Feed Unit option 9 Ink Tank 4 Roll Holder Set option 10 Cleaning Brash 5 Output Tray 11 Reference guides 6 Cassette 12 CD ROM 1 2 3 4 5 6 7 8 10 9 12 11 1 ...

Page 164: ...ning materials and tape from the printer and accessories F 3 8 5 Install the IEEE1394 Board option 6 Open the top cover raise the carriage shaft belt stopper 1 and then pull it forward to remove Keep the removed belt stopper for future transportation of the printer F 3 9 7 Connect the power cord to the power connector located at the back of the printer F 3 10 1 1 1 ...

Page 165: ...et the printhead Press the Power botton to power on the printer F 3 12 10 When the message Open Top Cover is displayed open the top cover F 3 13 11 Pull the printhead fixer lever forward to open it fully F 3 14 12 Raise the printhead fixer cover to open it fully OK ...

Page 166: ... the removed pro tective caps Dispose of these parts following the local regulation F 3 17 14 Remove the orange protective cap 1 1 and then pull the protective cap 2 2 downward with the knob pressed F 3 18 15 Insert the print head in the carriage with the nozzles down and the contacts in the back Insert it as far as it will go while taking care that the nozzles and contacts do not touch the carria...

Page 167: ...er lever backward unit it clicks F 3 21 18 Repeat steps 11 to 17 to install Printhead of piece second 19 Close the top cover F 3 22 20 Open the ink tank cover according to the message shown on the display F 3 23 21 Press the stopper at the top the ink tank lock lever and then open the ink tank lock lever upward ...

Page 168: ...tank by holding its knobs F 3 26 Never touch the ink port 1 and contacts 2 The peripheral parts may be stained the ink tank may be broken or a printing failure may occur F 3 27 Becareful not to drop the ink tank once it is unpacked THe leaked ink may stain the peripheral area Do not remove and shake th eink once it is installed Ink may spatter 1 2 ...

Page 169: ...e holder with the ink port facing down as shown F 3 28 25 close the ink tank lock lever until it clicks F 3 29 26 Check that the Ink lamp is light in red F 3 30 27 Repeat steps 21 to 25 to install all ink tanks 28 Close the ink tank cover F 3 31 ...

Page 170: ...head 80 may be displayed as the remaining ink level immediately after initial ink filling This is not a failure 3 1 2 2 Unpacking and Installation 0016 9657 iPF5100 The printer must be moved with it held by three or more persons on both sides Be careful not to get your lower back and other regions hurt F 3 32 When moving the printer grasp the carrying handles 1 on the left and right side of the bo...

Page 171: ...s missing F 3 34 1 Printer 2 Auto Roll Feed Unit option 3 Output Tray 4 Cleaning sheet 5 Roll Holder Set option 6 Cassette 7 Sample paper 8 Power Cord 9 Printhead 10 Starter ink tanks 11 Cleaning brush 12 Reference Guides 13 CD ROM 1 2 4 3 5 7 6 8 9 10 12 11 13 ...

Page 172: ...figure 1 F 3 35 3 Grasaping the carrying handles 1 on the left and right side of the bottom place the printer on a level place such as a table F 3 36 4 The Roll Feed Unit 1 is preinstalled on the printer Peel away the tape and remove the Roll Holder 2 and protective material from the Roll Feed Unit Also remove the tape on the two Holder Stoppers 3 attached to the Roll Holder and then remove the Ho...

Page 173: ...en the Top Cover you will find a Cleaning Brush 3 on the right side Use this brush to clean inside the Top Cover 7 Plug the power cord into the Power Socket on the back of the printer F 3 40 8 Connect the power cord to the outlet F 3 41 9 Set the printhead Press the Power botton to power on the printer F 3 42 10 When the message Open Top Cover is displayed open the top cover F 3 43 11 Pull the pri...

Page 174: ...ccur Do not reattach the removed protective caps Dispose of these parts following the local regulation F 3 47 14 Remove the orange protective cap 1 1 and then pull the protective cap 2 2 downward with the knob pressed F 3 48 15 Insert the print head in the carriage with the nozzles down and the contacts in the back Insert it as far as it will go while taking care that the nozzles and contacts do n...

Page 175: ...ead of piece second 19 Close the top cover F 3 52 20 Open the ink tank cover according to the message shown on the display F 3 53 21 Press the stopper at the top the ink tank lock lever and then open the ink tank lock lever upward F 3 54 22 Before unpacking the ink tank you want to install shake it slowly 7 8 times F 3 55 ...

Page 176: ...ay occur F 3 57 Becareful not to drop the ink tank once it is unpacked The leaked ink may stain the peripheral area Do not remove and shake the ink once it is installed Ink may spatter 24 Install the ink tank in the holder with the ink port facing down as shown F 3 58 25 Close the ink tank lock lever until it clicks Check that the Ink lamp is light in red F 3 59 26 Repeat steps 21 to 25 to install...

Page 177: ...e message Do Not Open Cover appears on the display and initial ink filling requires about 14 minutes MEMO Initial ink filling performed at printer installation consumes ink beween the ink tanks and printhead 80 may be displayed as the remaining ink level immediately after initial ink filling This is not a failure ...

Page 178: ...ker facing back insert it fully into the grooves of the Stand L 2 and Stand R 3 until it stops 1 Stand L 12 Basket Cloth 2 Stand R 13 Basket Rod 2 3 Stand Stay 14 Basket Rod Caps 2pcs 4 Table Stay 15 Basket Wire 2 5 Table Stay Bolt 16 Basket Band preinstalled 6 Table Bolts 2pcs 17 Basket Wire 1 7 Printer Securing Bolts 4pcs 18 Stand Bolts 8pcs 8 Accessory Box 19 Wrench 9 Velcro Tape 20 Allen Wrenc...

Page 179: ...ure the Stand Stay 2 F 3 64 4 Hook the Table Stay 1 on the Stand Stay 2 and tighten the Table Stay Bolt 4 with the Allen Wrench 3 F 3 65 c Assembling the Output Stacker 1 With the holes of Basket Table 1 and the Table Stay 2 aligned set the Basket Table 1 on the Stand 2 3 1 2 1 1 2 4 3 4 1 ...

Page 180: ...o the Stand Tighten the Stand Bolts 2 in the order indicated first at position A and then at position B F 3 67 3 Use the Allen Wrench 2 to tighten the Table Bolts 3 and secure the Basket Table 1 to the Stand and Table Stay 4 F 3 68 4 Rotate the Basket Rods 1 1 on both sides all the way toward the front A and then return them to the position at which they lock into place B 1 2 3 2 1 A B B A 1 3 2 4...

Page 181: ...et wires into the holes on both sides of the Basket Table 3 F 3 70 6 Insert Basket Rod 2 2 in the Basket Cloth 1 F 3 71 7 Insert Basket Rod Caps 1 on both ends of Basket Rod 2 2 until the guide lines 3 are no longer visible F 3 72 8 Insert the Basket Rod Caps 1 onto the left and right Basket Rods 1 2 until the guide lines 3 are no longer visible 1 A B 3 2 1 1 2 3 1 2 2 1 3 ...

Page 182: ... Tape A Push Basket Wire 2 2 toward the back B F 3 75 d Installing the Printer Moving the printer requires at least two people one on either side Be careful to avoid back strain and other injuries F 3 76 When moving the printer firmly grasp the Carrying handles under each side Holding the printer at other positions is dangerous and poses a risk of injury and damage if the printer is dropped 3 2 1 ...

Page 183: ... press the button to release the lock and then remove the Tray F 3 78 If a roll is loaded be sure to remove the roll before this procedure Remove the Roll Holder from the Auto Roll Feed Unit Fasten a paper band or the like around the paper to prevent the roll from unwinding F 3 79 1 Move the Stand into position and lock the front casters F 3 80 2 While holding the Carrying handles on both sides al...

Page 184: ... with the Allen Wrench 1 from under the Output Stacker four bolts in all F 3 82 4 Hold the Output Tray on both sides by the near end Aligning the Output Tray with the guides insert it into the printer until it locks in place F 3 83 5 Holding the Cassette on both sides with both hands insert it firmly into the printer 2 1 2 ...

Page 185: ...1 and attach it to the Stand with Velcro Tape 2 F 3 85 3 1 2 4 Installing the Stand 0016 9660 iPF5100 Stand assembly requires two or more people a Package Contents F 3 86 1 Stand L 2 Stand R 1 2 L R 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 ...

Page 186: ... Securing Bolts 4pcs 8 Accessory Box 9 Velcro Tape 10 Basket Table 11 Basket Rod 1 2pcs preinstalled 12 Basket Cloth 13 Basket Rod 2 14 Basket Rod Caps 2pcs 15 Basket Wire 2 16 Basket Band preinstalled 17 Basket Wire 1 18 Stand Bolts 8pcs 19 Wrench 20 Allen Wrench 21 L Shaped Allen Wrench ...

Page 187: ... outside toward the front F 3 87 2 Holding the Stand Stay 1 with the rear side identified by an R sticker facing back insert it fully into the grooves of the Stand L 2 and Stand R 3 until it stops F 3 88 3 Use the Wrench 1 to tighten the hex screws on both sides and secure the Stand Stay 2 F 3 89 2 1 L R 2 3 1 2 1 ...

Page 188: ...1 and the Table Stay 2 aligned set the Basket Table 1 on the Stand F 3 91 Be careful to avoid pinching your fingers between the Basket Table and Stand 2 Use the L Shaped Allen Wrench 1 to tighten the eight Stand Bolts 2 and secure the Basket Table 3 to the Stand Tighten the Stand Bolts 2 in the order indicated first at position A and then at position B F 3 92 1 2 4 3 4 1 1 2 3 2 1 A B B A ...

Page 189: ... toward the front A and then return them to the position at which they lock into place B F 3 94 5 Insert Basket Wire 1 1 into the hole on the side of the Basket Cloth 2 without the Velcro Tape Keeping the Velcro Tape side face down insert both basket wires into the holes on both sides of the Basket Table 3 F 3 95 6 Insert Basket Rod 2 2 in the Basket Cloth 1 F 3 96 1 3 2 4 1 A B 3 2 1 1 2 ...

Page 190: ...the left and right Basket Rods 1 2 until the guide lines 3 are no longer visible F 3 98 9 With Basket Wire 2 1 positioned so that the bend faces forward insert it in the hole of the Basket Table 2 from below F 3 99 10 Fold the Basket Band 1 in two and secure it with the Velcro Tape A Push Basket Wire 2 2 toward the back B F 3 100 3 1 2 2 1 3 3 2 1 2 1 2 1 2 B A ...

Page 191: ...emove the Cassette and Output Tray before installing the printer Grasp the handle on the front of the Cassette and pull it forward a little Holding the Cassette on both sides with both hands remove the Cassette Holding the Output Tray on both sides by the far end press the button to release the lock and then remove the Tray F 3 103 If a roll is loaded be sure to remove the roll before this procedu...

Page 192: ...r as you set the printer down on the Stand F 3 106 3 Secure the printer to the stand by firmly tightening the two Printer Securing Bolts 2 on both sides with the Allen Wrench 1 from under the Output Stacker four bolts in all F 3 107 4 Hold the Output Tray on both sides by the near end Aligning the Output Tray with the guides insert it into the printer until it locks in place F 3 108 2 1 2 ...

Page 193: ...Chapter 3 3 33 5 Holding the Cassette on both sides with both hands insert it firmly into the printer F 3 109 6 Assemble the Accessory Box 1 and attach it to the Stand with Velcro Tape 2 F 3 110 1 2 ...

Page 194: ...ury and damage if the printer is dropped F 3 113 Be sure to remove the Cassette and Output Tray before installing the printer Grasp the handle on the front of the Cassette and pull it forward a little Holding the Cassette on both sides with both hands remove the Cassette Holding the Output Tray on both sides by the far end press the button to release the lock and then remove the Tray 1 Basket Tabl...

Page 195: ...push it against the desk to eliminate any space between the side of the Basket Table 2 and the edge of the desk F 3 116 2 Assemble the Output Stacker referring to steps 4 10 in Installing the Stand Assembling the Output Stacker F 3 117 3 Holding the printer on both sides by the Carrying handles set it on top of the black parts 2 of the Basket Table 1 Slide the printer gently back to load it into t...

Page 196: ... the holes 2 are visible F 3 119 5 Insert the Main Unit Securing Bolt 1 in the hole 3 of the Basket Table 2 from below and tighten it with the Allen Wrench 4 to secure the printer F 3 120 6 Repeat steps 4 and 5 to secure the printer to the Basket Table on the left side the same way F 3 121 7 Return the Basket Table 1 to the original position and push it against the desk to eliminate any space betw...

Page 197: ...he near end Aligning the Output Tray with the guides insert it into the printer until it locks in place F 3 123 9 Holding the Cassette on both sides with both hands insert it firmly into the printer F 3 124 3 1 2 6 Installing the Desktop Basket 0016 9663 iPF5100 1 2 ...

Page 198: ... F 3 125 1 Basket Table 2 Basket Rod 1 2pcs preinstalled 3 Printer Securing Bolts 2pcs 4 Basket Cloth 5 Basket Rod 2 6 Basket Rod Caps 2pcs 7 Basket Wire 2 8 Basket Band preinstalled 9 Basket Wire 1 10 Allen Wrench 1 2 3 4 5 6 7 9 10 8 ...

Page 199: ...to remove the Cassette and Output Tray before installing the printer Grasp the handle on the front of the Cassette and pull it forward a little Holding the Cassette on both sides with both hands remove the Cassette Holding the Output Tray on both sides by the far end press the button to release the lock and then remove the Tray F 3 128 If a roll is loaded be sure to remove the roll before this pro...

Page 200: ...ter on both sides by the Carrying handles set it on top of the black parts 2 of the Basket Table 1 Slide the printer gently back to load it into the Basket Table Align the printer with the diagonal line 3 on the left side of the black part 2 F 3 132 Be careful to avoid pinching your fingers between the Basket Table and Stand 4 With the printer resting on the Basket Table 1 slide the Basket Table t...

Page 201: ...secure the printer to the Basket Table on the left side the same way F 3 135 7 Return the Basket Table 1 to the original position and push it against the desk to eliminate any space between its side 2 and the edge of the desk F 3 136 8 Hold the Output Tray on both sides by the near end Aligning the Output Tray with the guides insert it into the printer until it locks in place F 3 137 2 4 1 3 1 2 ...

Page 202: ...on both sides with both hands insert it firmly into the printer F 3 138 3 1 3 Checking the Images Operations 3 1 3 1 Checking the Images Operations 0013 4090 iPF5000 iPF5100 Do the paper set and the driver installation and do the test print ...

Page 203: ...g operation is performed when the power is turned back on after canceling so repeat the Move Printer operation from the beginning The Move Printer operation will drain about 38 g of ink per color from the printer to the maintenance cartridge 4 When the Move Printer operation is completed turn off the Power button 5 Open the top cover to check that the head is capped and then secure the carriage wi...

Page 204: ...same floor having a step s If you have moved the printer to the installation site on the same floor having a step s with ink drained install it again in the same manner as that for initial installation after reception of the delivered printer 1 Unpack the printer 2 Remove the cushioning materials and tape from the printer 3 Install the maintenance cartridge 4 Remove the belt stopper 5 Connect the ...

Page 205: ...Chapter 4 DISASSEMBLY REASSEMBLY ...

Page 206: ......

Page 207: ...11 Roll Feed Unit 4 42 4 3 12 Purge Unit 4 45 4 3 13 Purge Unit 4 46 4 3 14 Waste Ink Collection Unit 4 49 4 3 15 Ink Tank Unit 4 52 4 3 16 Head Management Sensor 4 55 4 3 17 Multi Sensor 4 55 4 3 18 PCBs 4 57 4 3 19 Opening the Cap Moving the Wiper Unit 4 60 4 3 20 Opening the Cap Moving the Wiper Unit 4 60 4 3 21 Opening Closing the Ink Supply Valve 4 62 4 3 22 Draining the Ink 4 63 4 4 Applying...

Page 208: ......

Page 209: ...t 3 Cutter unit 4 Ink tank unit Illustrations in the parts catalog are assigned illustration nombers according to the order in which parts are disassembled Major Units Disassembly Flow The ink drain operation enclosed in a dashed line must be carried out either manually or automatically 1 Carriage unit disassembly flow Meanings of symbols c Connector h Hook s screw F 4 2 2 Purge unit disassembly f...

Page 210: ...ge unit E U Mist fan U Open top cover Output tray unit Right upper cover J Lower rear cover U Left right circle cover Move carriage onto platen Right cover J U Mist filter s1 Filter cover Operation panel E J Printer Cutter unit Cutter lifter unit E U Cutter drive unit E U Lower front cover U Lift unit look screw U Upper front cover U Lower rear cover U Tank cover J U Left cover J U Open top cover ...

Page 211: ... F 4 6 4 3 2 Moving the carriage manually 0012 6350 iPF5000 iPF5100 Move the carriage as required during disassembly reassembly to prevent the carriage form contacting the parts to be removed The carriage does not move when capped When uncapping moving the carriage refer to the procedures in DISASSEMBLY REASSEMBLY Points to Note on Disassembly and Reassembly Opening the Cap Moving the Wiper Unit 4...

Page 212: ...o drain ink refer to DISASSEMBLY REAS SEMBLY Pointe to Note on Disassembly and Reassembly Draining the Ink 1 Carriage unit Refer to DISASSEMBLY REASSEMBLY Points to Note on Disassembly and Reassembly Carriage Unit 2 Ink tank unit Refer to DISASSEMBLY REASSEMBLY Points to Note on Disassembly and Reassembly Ink Tank Unit F 4 7 1 2 ...

Page 213: ...e cover 1 When attacing the left circle cover fit it in place with the three hooks 1 up and turn it toward the rear side of the printer when attacing the right circle cover fit it in place with the two hooks 2 up and turn it toward the rear side of the printer F 4 10 b Tank cover Removing the left cover 1 When removing the tank cover 4 remove the left circle cover and then open the top cover 2 Ope...

Page 214: ...ank cover in the direction of arrow 2 and then slide it in the direction of arrow 3 F 4 12 d Lower rear cover Removing the lower rear cover 1 When removing the lower rear cover 2 remove the two screws 1 and then remove it F 4 13 e Left rear cover Removing the left rear cover 1 When removing the left rear cover 2 open the top cover and then remove the left circle cover tank cover and left rear cove...

Page 215: ...ove the three screws 1 and then remove the left front cover 2 F 4 15 g Right upper cover Removing the right upper cover 1 When removing the right upper cover 2 open the top cover and then remove the right circle cover 2 Release the two hooks 1 and then remove the right upper cover 2 F 4 16 h Operation panel Removing the operation panel 1 When removing the operation panel 3 open thetop cover and ri...

Page 216: ...mist filter 2 open the top cover and then remove the right circle 2 Removing the screw 1 and then remove the mist filter 2 F 4 19 k Right cover Removing the right cover 1 When removing the right cover 2 open the top cover and then remove the right circle cover right upper cover operation panel mist filter filter cover filter and lower rear cover 2 Remove the five screws 1 and hook A and then remov...

Page 217: ... upper rear cover 2 open the top cover left circle cover tank cover right circle cover right upper cover operation panel mist filter filter cover filter right cover and rear lower cover 2 Remove the three screws 1 and then remove the upper rear cover 2 F 4 22 n Upper front cover Removing the upper front cover 1 When removing the upper front cover 3 open the top cover left circle cover tank cover r...

Page 218: ... circle cover tank cover left cover left rear cover right circle cover right upper cover operation panel mist filter filter cover filter right cover and lower rear cover 2 Remove the three screws 1 and then remove the rear cover 2 F 4 25 q Lower back cover Removing the lower back cover 1 Wen removing the lower back cover 2 open the top cover left circle cover tank cover left cover left rear cover ...

Page 219: ...top cover left circle cover tank cover right circle cover right upper cover operation panel mist filter filter cover filter right cover lower rear cover cover guide and upper rear cover 2 Remove the three screws 1 and then remove the cover support plate right 2 F 4 28 t Cover support plate left Rmoving the cover support plate left 1 When removing the cover support plate left 2 open the top cover l...

Page 220: ...iPF5100 a Left right circle cover Removing the left right circle cover 1 When removing the left circle cover 1 turn it in the direction of the arrow F 4 30 2 When removing the right circle cover 1 turn it in the direction of the arrow F 4 31 1 1 2 3 3 1 1 ...

Page 221: ...the three hooks 1 up and turn it toward the rear side of the printer when attacing the right circle cover fit it in place with the two hooks 2 up and turn it toward the rear side of the printer F 4 32 b Roll Feed Unit Removing the roll feed unit 1 Remove two coin screws 1 to remove roll feed unit 2 F 4 33 2 1 2 1 ...

Page 222: ...rews 1 and then release the three hooks 2 while opening the hook 3 outward F 4 34 d Left cover Removing the left cover 1 When removing the left cover 3 open the top cover and then remove the left circle cover and tank cover 2 Remove the screw 1 and the hook 2 and slide the left cover in the direction of arrow 2 and then slide it in the direction of arrow 3 F 4 35 1 4 2 3 3 1 2 1 2 3 ...

Page 223: ...remove the roll feed unit left circle cover tank cover left cover lower rear cover and lower rear left cover 2 Remove the three screws 1 and then remove the left rear cover 2 F 4 37 g Left front cover Removing the left front cover 1 When removing the left front cover 2 open the top cover and then remove the roll feed unit left circle cover tank cover cassette and output tray unit 2 Rmove the three...

Page 224: ...F 4 39 i Operation panel Removing the operation panel 1 When removing the operation panel 3 open the top cover and then remove the right circle cover and right upper cover 2 Remove the two hooks 1 and the flexible cable 2 then remove the operation panel 3 F 4 40 j Exhaust Filter Removing the exhaust filter 1 When removing the filter cover 1 push it in the direction of the arrow while pressing on t...

Page 225: ...ight circle cover 2 Removing the screw 1 and then remove the mist filter 2 F 4 43 l Right cover Removing the right cover 1 When removing the right cover 3 open the top cover and then remove the roll feed unit right circle cover right upper cover operation panel exhaust filter and lower rear cover 2 Remove the six screws 1 and hook 2 and then remove the right cover 3 F 4 44 1 2 2 1 1 2 3 1 ...

Page 226: ... right circle cover operation panel exhaust filter right cover and lower rear cover 2 Remove the two screws 1 and then remove the right front cover 2 F 4 46 n Rear cover Removing the rear cover 1 When removing the rear cover 2 open the top cover and then remove the roll feed unit left circle cover tank cover left circle cover right upper cover operation panel exhaust filter right cover lower rear ...

Page 227: ...e upper front cover 3 open the top cover and then remove left circle cover tank cover left cover right circle cover right upper cover op eration panel right cover and exhaust filter 2 Remove the two screws 1 and then remove the upper front cover 3 while releasing the three hooks 2 F 4 49 q Lower front cover Removing the lower front cover 1 When removing the lower front cover 3 open the top cover a...

Page 228: ...e cover tank cover left cover right circle cover right upper cover operation panel exhaust filter lower rear cover lower rear left cover left lower cover rear cover upper rear cover and upper front cover 2 Remove the two screws 1 and then remove the cover guide 2 F 4 52 t Cover support plate right Removing cover support plate right 1 When removing the cover support plate right 2 open the top cover...

Page 229: ...move the roll feed unit left circle cover tank cover left front cover left cover right circle cover right upper cover operation panel exhaust filter right cover lower rear cover rear cover upper rear cover upper front cover and lower front cover 2 Remove the three screws 1 and two connectors 3 and then remove the cover support plate left 2 F 4 54 1 1 2 3 3 ...

Page 230: ...to DISASSEMBLY REASSEMBLY Points to Note on Disassembly and Reassembly PCBs 2 Loosen the two screws 2 and then remove the timing belt 3 from the pulley 3 Remove the two screws 4 and connector 5 and then remove the feed motor 1 F 4 55 Note on mounting the feed motor When mounting the feed motor attach the timing belt 3 on the pulley and then tighten the two screws 2 4 3 1 2 2 5 ...

Page 231: ... front cover Refer to DISASSEMBLY REASSEMBLY Points to note on Disassembly and Reassembly External Covers 2 Turn the motor pulley 1 in the direction of the arrow to lower the cutter unit 2 F 4 56 3 Remove the screw 1 shift the stopper 2 to the left and the slide the cutter unit 3 to upper left to remove it F 4 57 b Points to note on Disassembly an Reassembly of Cutter unit 1 When disassembling or ...

Page 232: ...o screws 2 and harness and then remove the cutter lifter unit 3 F 4 59 d Removing the cutter drive unit 1 Remove the cutter unit 2 Remove two screws 1 and two connectors 2 and free the harness from harness guide 3 to remove cutter drive unit 4 F 4 60 1 3 2 1 2 3 4 ...

Page 233: ...joint of the ink tube unit Wrap the removed joint with a plastic bag or other covering so that ink does not splashes then close the plastic bag F 4 61 5 Remove the linear scale 1 from the right clamp plate s spring and then remove it rightward F 4 62 When removing the linear scale take care not to damage or stain it The stained or damaged liner plate can cause malfunction 6 While sliding the pulle...

Page 234: ... leaves the interrupt position of the lift cam sensor 3 then remove the ring 4 the lift gear 2 and the lift cam 5 Disconnect the connector 6 remove the two screws 7 and then remove the lift cam sensor 3 Remove the two torsion springs 8 pull out the carriage rail 9 from the right side of the printer and then remove the carriage F 4 66 b Points to Note on disassembly and Reassembly of Carriage Unit ...

Page 235: ... chart CL 7 Tool No FY9 9323 Use anew chart Service mode SERVICE MODE ADJUST PRINT PATTERN OPTICAL AXIS Media type Photo glossy paper Media size Media having a width equal toor larger then that of A2 size paper d Adjusting the wire roller To prevent the wire roller mounted on the carriage from contacting the duct and others during carriage operation perform the following adjusutment whenever tou h...

Page 236: ...e wire roller 6 touches the top surface of the scale and then tighten the screw loosened in step 1 F 4 70 To prevent the wire roller from being disengaged install the right cover with the carriage moved onto the platen After installing the right cover check that the wire roller has not been disengaged 1 2 3 4 5 6 ...

Page 237: ...t of the ink tube unit Wrap the removed joint with a plastic bag or other covering so that ink does not splashes then close the plastic bag F 4 71 5 Remove the linear scale 1 from the right clamp plate s spring and then remove it rightward F 4 72 When removing the linear scale take care not to damage or stain it The stained or damaged liner plate can cause malfunction 6 While sliding the pulley 2 ...

Page 238: ...iner 1 If flexible cable retainer 1 is marked with index A insert the flat head screw driver to meet the index F 4 75 9 Turn the gear 1 so that the sensor flag of the lift gear 2 leaves the interrupt position of the lift cam sensor 3 then remove the ring 4 the lift gear 2 and the lift cam 5 Disconnect the connector 6 remove the two screws 7 and then remove the lift cam sensor 3 Remove the two tors...

Page 239: ...n the bushing 4 Align the mark on the lift gear 1 with the mark on the gear 2 to remove the ring 5 F 4 77 2 Install the linear scale with its R mark 1 located on the right side of the unit F 4 78 3 Install left right lift cam 1 so its circular dent comes in the direction as shown right side of the unit F 4 79 5 1 2 3 4 1 1 1 ...

Page 240: ...h three claws 1 in the flexible cable retainer F 4 80 2 Lightly fold the flexible cable in its marked area 1 and pass it through claws 2 F 4 81 3 Insert folded flexible cable 1 through three claws 2 4 Pull flexible cable 1 lightly from both sides to remove slacks in it F 4 82 1 2 2 1 2 1 ...

Page 241: ...t the factory namely the optical axis of the sensor the sensor gain for measuring the printhead height and sensor reproduction Accordingly carry out the following adjustments in the service mode whenever replacing the carriage unit or multi sensor The multi sensor reference plate must be replaced at the same time whenever the carriage or the multi sensor is being replaced Service mode SERVICE MODE...

Page 242: ...eplaced only the multi sensor Make adjustments with the carriage lock released Make adjustments with the tube disconnected from the tube guide 1 Remove the ink tube from the wire guide 2 Loosen the two screws 1 3 Turn the gear 2 until the lift cam flag 3 reaches the position shown below Bottom position where the sensor 4 light is blocked by the flag lowest position to which the carriage unit desce...

Page 243: ... being attached to the top of mist fan 2 F 4 86 6 Moving the carriage adjust the height of the wire guide to bring its roller 1 into contact with the top of carriage wire tool 2 F 4 87 7 Secure roller retainer 1 with clip 3 in contact with the top of roller 2 F 4 88 1 2 1 2 1 3 2 ...

Page 244: ...Chapter 4 4 36 8 Retighten two screws 1 loosened in Step 2 to secure the wire guide F 4 89 9 Pass the ink tubes through the wire guides 1 ...

Page 245: ...f the arrow F 4 90 3 Remove the pinch roller 1 F 4 91 b Removing the cassette pick up roller 1 When removing the cassette pick up roller first remove the back cover and cassette 2 Then the gear 1 so that the pick up cam 2 pressea down the arm 3 to the lowest position Release the hook A and then remove the cassette pick up roller 4 while sliding it in the direction of the arrow F 4 92 1 1 4 A 1 3 2...

Page 246: ...ion roller first open the top cover and then remove the back cover left and right covers tank cover right upper cover oper ation panel mist filter filter cover filter left and right covers lower rear cover and lower back cover 2 Remove the cassette pick up sensor 3 by removing the screw 1 and connector 2 F 4 94 3 Then the gear 1 to make sure that the pick up cam 2 is at the position shown below th...

Page 247: ...w F 4 97 6 Remove the bearing 1 and ring 3 and then remove the separation roller shaft 2 F 4 98 7 Remove the lever 1 while turning it in the direction of the arrow F 4 99 8 Remove the two springs 1 and then remove the cassette separation roller 2 F 4 100 1 1 2 3 1 2 1 ...

Page 248: ...ight upper cover operation panel lower rear cover right cover right front cover upper front cover lower front cover cover guide upper rear cover and left and right cover mounting plates Refer to DISAS SEMBLY REASSEMBLY Points to Note on Disassembly and Reassembly External Covers 2 Remove the three screws 1 and then remove the mist fan 2 F 4 102 3 Remove the three screws 2 and then remove the two t...

Page 249: ...sition F 4 105 6 While pressing down the protrusion A slide the spur unit 1 in the direction of the arrow to remove it F 4 106 g Handling the Feed Roller The feed roller is an important mechanical component of the printer Follow the precaution below when handring it Do not touch the feed roller surface coated surface Do not scratch or dent the feed roller 1 2 1 1 2 1 A ...

Page 250: ...he roll motor remove the roll feed unit 2 from the main body and then remove the right cover 3 by removing the two screws 1 F 4 107 2 Remove the four screws 1 and then remove the left cover 2 and paper tray 3 F 4 108 3 Remove the three screws 1 andthen remove the right inner cover 2 F 4 109 1 2 3 1 2 3 1 2 ...

Page 251: ...0 b Removing the roll feed unit 1 When removing the roll motor remove the roll feed unit 2 from the main body and then remove the right cover 3 by removing the two screws 1 F 4 111 2 Remove the four screws 1 and then remove the left cover 2 and paper tray 3 F 4 112 1 2 1 2 3 1 2 3 ...

Page 252: ...Chapter 4 4 44 3 Remove the three screws 1 andthen remove the right inner cover 2 F 4 113 4 Remove the two screws 1 and then remove the roll feed unit PCB 2 F 4 114 1 2 1 2 ...

Page 253: ...n of the arrow to unlock and uncap the carriage Next move the carriage 2 onto the platen F 4 115 2 Disconnect the connector 1 and then remove the harness from the harness guide F 4 116 3 Remove the three screws 3 remove the waste ink tube joint 1 by turning it in the direction of the arrow and then remove the purge unit 2 1 3 2 1 ...

Page 254: ...ion where the marking is visible It the waste ink tube is not pulled out to the marking position it may bend and cause ink leakage F 4 118 4 3 13 Purge Unit 0016 8511 iPF5100 a Removing the purge unit 1 Turn the gear 1 of the purge unit 3 in the direction of the arrow to unlock and uncap the carriage Next move the carriage 2 onto the platen F 4 119 2 1 3 3 1 1 3 2 ...

Page 255: ...ector 1 from the rear of the unit to free the harness from the harness guide F 4 120 3 Remove three screws 3 and press two claws 1 in the joint of the waste ink tube in the arrow direction to remove purge unit 2 F 4 121 1 2 1 3 3 ...

Page 256: ...t the waste ink tube is not pulled out to the marking position it may bend and cause ink leakage Make sure that there is no break or the twist of the waste ink tube from the front of the printer F 4 122 2 Check waste ink tube 1 from the front of the unit to make sure that it is not broken or twisted F 4 123 3 Check that waste ink tube 1 is inserted in the hole in the absorber F 4 124 1 1 2 1 ...

Page 257: ...hen remove the waste ink box 1 F 4 126 b Removing the mist fan 1 When removing the mist fan first open the top cover and then remove the output tray right circle cover right upper cover operation panel mist filter filter cover filter right cover and right front cover Refer to DISASSEMBLY REASSEMBLY Points to Note on Disassembly and Reassembly External Cover 2 Removd the three screws 1 and disconne...

Page 258: ...ilter cover filter right cover right front cover and mist fan Refer to DISASSEMBLY REASSEMBLY Points to Note on Disassembly andReassembly External Cover 2 Remove the three screws 2 and then remove the two tube guide 1 Remove the ink tube 3 from the guide of the front duct 4 F 4 128 3 Remove the front duct 2 by removing the four screws 1 F 4 129 4 Remove four screws 1 and while lifting the spur uni...

Page 259: ...ee screws 1 and three bushings 2 F 4 131 6 Disconnect the two waste ink tubes 1 and then remove the platen duct 6 by removing the seven screws 2 and five bushings 3 and bushing cover 4 and spring 5 F 4 132 1 2 2 2 2 6 3 3 3 1 2 4 5 2 ...

Page 260: ...and right front covers right upper cover operation panel mist filter filter cover filter lower rear cover upper front cover and lower front cover Refer to DISASSEMBLY REASSEMBLY Points to Note on Disassembly and Reassembly External Cover 3 Move the carriage unit to the center Refer to Removing the Purge Unit 4 Remove the three screws 2 and then remove the two tube guide 1 F 4 133 5 Remove the four...

Page 261: ...move the cutter unit and cutter lifter unit Refer to DISASSEMBLY REASSEMBLY Point to Note on Disassembly and Reassembly Cutter 7 Remove the two screws 1 and then remove the support plate 2 F 4 136 8 Remove the four screws 1 and one joint 3 and then remove the two ink tank unit R 2 F 4 137 1 2 1 1 2 3 ...

Page 262: ...then remove the two ink tank unit F 2 F 4 138 b Removing the valve motor unit 1 When removing the valve motor unit remove the ink tank cover 2 Remove the two screws 1 disconnect the the two connectors 2 and then remove the valve motor unit 3 F 4 139 2 3 1 1 1 2 3 ...

Page 263: ...ti Sensor 0012 6402 iPF5000 iPF5100 a Removing the multi sensor 1 Remove the screw 1 disconnect the flexible cable 2 and then remove the multi sensor 3 F 4 141 Since multi sensors have individual electrical specificity the following are recalibrated at the factory namely the optical axis of the sensor the sensor gain for measuring the printhead height and sensor reproduction Accordingly carry out ...

Page 264: ...Chapter 4 4 56 ...

Page 265: ...en carry out the procedure b After replacing whth the maintemance controller PCB or maintenance cartridge relay PCB which are supplied as service parts check that the firmware to the latest version a Removing the main controller PCB 1 To remove the main controller PCB open the top cover and remove the roll feed unit left circle cover tank cover left cover lower rear cover lower rear left cover and...

Page 266: ...de 2 F 4 144 4 Remove the four screws 1 and two hooks 2 from the harness guide and remove main controller mounting plate 3 F 4 145 c Note on installing the cable holder In installing the cable holder secure ferrite core 1 to the flexible cable on the carriage with the cable holder before hooking the flexible cable from the operation panel at three claws 2 F 4 146 1 2 3 3 4 5 2 1 ...

Page 267: ...When the printer enters the PCB Replacement mode the message lamp goes on 5 What until REPLACE MODE appears on the display 6 Select MC BOARD and then press the ok button 7 Check that TURN POWER OFF appears on the display and then turn off the printer 8 Turn on the printer 9 Check the firmware version If the firmware is not the latest version update f Procedure for replacing the main controller PCB...

Page 268: ...Y REASSEMBLY points to Note on Disassembly and Reassembly External Cover 2 Turn the gear 1 of the purge unit 3 in the direction of the arrow The cap 5 and lock pin 4 move down allowing you to move the carriage 2 F 4 148 2 Moving the Wiper Unit 1 Open the top cover and then remove the output tray right circle cover right upper cover operation panel mist filter filter cover filter and right cover Re...

Page 269: ...it 3 in the direction of the arrow from the hole 6 of the right cover The cap 5 and lock pin 4 move down allowing you to move the carriage 2 F 4 150 F 4 151 2 Moving the Wiper Unit 1 Open the top cover and then remove the roll feed unit output guide right circle cover right upper cover operation panel mist filter exhaust filter right cover right front cover cover guide cover plate right Refer to D...

Page 270: ... 1 F 4 153 If the tube is full of ink releasing the printhead lock lever with the ink supply valve open can cause the ink to flow back to the ink supply unit resulting in leakage of ink from the ink supply needle If the ink supply valve is held open due to a problem such as a valve motor error E02D06 remove the valve motor unit refer to DISASSEMBLY REASSEM BLY Points to Note on Disassembly andReas...

Page 271: ...ure firmware error or power supply problem Manual Ink Drainage Procedure 1 Open the top cover and then remove the left and right circle covers tank cover right upper cover operation panel mist filter filter cover filter and right cover Refer to DISASSEMBLY REASSEMBLY Pointe toNote on Disassembly andReassembly External Cover 2 Move the carriage onto the platen Refer to DISASSEMBLY REASSEMBLY Points...

Page 272: ...y Take particular care that grease do not get onto the wiper cap and linear scale No Location Grease type Quantity 1 Joint base Molykote PG 641 Approx 6 12mg 2 Shaft cleaner oil pad EU 1 soaks enough 3 Eject roller bearing Molykote PG 641 Approx 12mg 4 Eject roller center bearing Molykote PG 641 Approx 12mg 5 Spur cam Molykote PG 641 Approx 20mg 6 Pick up cam Molykote PG 641 Approx 12mg 7 Separati...

Page 273: ...Chapter 4 4 65 a Carriage unit 1 Joint base F 4 156 2 Shaft cleaner oil pad F 4 157 Molykote PG 641 Approx 12mg Molykote PG 641 Approx 6mg EU 1 ...

Page 274: ...ect roller unit 3 Eject roller bearing 4 Eject roller center bearing F 4 158 Molykote PG 641 Approx 12mg Molykote PG 641 Approx 12mg Molykote PG 641 Approx 12mg One location on A2 17 model and two location on A1 24 model ...

Page 275: ...Chapter 4 4 67 c Spur unit 5 Spur cam F 4 159 d Pick up unit 6 Pick up cam F 4 160 Molykote PG 641 Approx 20mg Molykote PG 641 Approx 12mg ...

Page 276: ...Chapter 4 4 68 7 Separation cam gear F 4 161 8 Release lever F 4 162 Molykote PG 641 Approx 20mg Molykote PG 641 Approx 12mg ...

Page 277: ...Chapter 4 4 69 9 Return lever arm F 4 163 10 Paper feed inner guide F 4 164 Molykote PG 641 Approx 12mg Molykote PG 641 Approx 12mg ...

Page 278: ...Chapter 4 4 70 e Pinch roller unit 11 Pinch roller unit release shaft F 4 165 Molykote PG 641 Approx 12mg Five location A2 17 model and seven location A1 24 model ...

Page 279: ... Carriage Unit or Multi Sensor 0012 6486 iPF5000 iPF5100 a Multi Sensor Recalibration Since multi sensors have individual electrical specificity the following are recalibrated at the factory namely the optical axis of the sensor the sensor gain for measuring the printhead height and sensor reproduction Accordingly carry out the following adjustments in the service mode whenever replacing the carri...

Page 280: ...placed only the multi sensor Make adjustments with the carriage lock released Make adjustments with the tube disconnected from the tube guide 1 Remove the ink tube from the wire guide 2 Loosen the two screws 1 3 Turn the gear 2 until the lift cam flag 3 reaches the position shown below Bottom position where the sensor 4 light is blocked by the flag lowest position to which the carriage unit descen...

Page 281: ...eing attached to the top of mist fan 2 F 4 168 6 Moving the carriage adjust the height of the wire guide to bring its roller 1 into contact with the top of carriage wire tool 2 F 4 169 7 Secure roller retainer 1 with clip 3 in contact with the top of roller 2 F 4 170 1 2 1 2 1 3 2 ...

Page 282: ... management sensor and the carriage unit varies among printers the optical axis is factory adjusted to adjust the non discharging detection position When you have replaced the head management sensor or performed assembly reassembly of surrounding parts that can change the distance be tween the head management sensor and the carriage unit reasjustment is required Peform the readjustment in the serv...

Page 283: ...Chapter 5 MAINTENANCE ...

Page 284: ......

Page 285: ...c Replacement Parts 5 1 5 1 1 Periodic Replacement Parts 5 1 5 2 Consumable Parts 5 1 5 2 1 Consumable Parts 5 1 5 2 2 Consumable Parts 5 1 5 3 Periodic Maintenance 5 2 5 3 1 Periodic Maintenance 5 2 5 3 2 Periodic Maintenance 5 2 ...

Page 286: ......

Page 287: ...Unit D CLEANER UNIT R CARRIAGE RAIL QM3 0543 000 25000 sheets Unit D CLEANER UNIT L CARRIAGE RAIL QM3 0542 000 25000 sheets Unit D PAD OIL QC2 0664 000 25000 sheets Unit D CARRIAGE UNIT QM3 0648 000 25000 sheets Unit D INK SUPPLY UNIT QM3 0554 000 25000 sheets Unit F INK SUPPLY UNIT QM3 0555 000 25000 sheets Unit F PURGE KIT QM3 0654 000 25000 sheets Unit H SENSOR UNIT QM3 0529 000 25000 sheets Un...

Page 288: ...RE MECH QC2 0663 000 1 25000 TIBE GUIDE UNIT QM3 0704 000 1 25000 CLEANING UNIT R RAIL CARRIAGE QM3 0543 000 1 25000 D1 D3 CLEANING UNIT L RAIL CARRIAGE QM3 0542 000 1 25000 FLEXIBLE CABLE ASS Y QM3 0785 000 1 25000 D2 ENCODER SENSOR UNIT QM2 3421 000 1 25000 D3 SCALE LINEAR QC2 6052 000 1 25000 CAM LIFTER QC2 0675 000 2 25000 D4 INK SUPPLY UNIT QM3 0738 000 1 25000 F1 F OK W1 E141 4047 INK SUPPLY...

Page 289: ...on 6 Open the top cover 7 If chad has deposited on suction port 1 on the platen or in borderless printing ink receiving channel 2 wipe it off with the cleaner brush F 5 2 MEMO Rinse the cleaner brush with water when it gets dirty 8 Wipe off dirt inside the top cover with a cloth moistened with water and then wrung tight Wipe off ink smears from the entire surface of the platen the pinch roller uni...

Page 290: ...thinner and benzine on the printer Solvents coming into contact with any electrical parts inside the printer could result in fires or electrical shock hazards Do not touch linear scale 1 and carriage shaft 2 F 5 4 9 Remove the roll feed unit and fold plain paper 1 two to three times and then insert through the printer rear into the underside 2 of the pinch roller unit to wipe off dirt on the pinch...

Page 291: ... sheet is warped flatten it before use To cancel cleaning press the STOP button 1 Press the MENU button to display the main menu 2 Press the and buttons to select Maintenance and press the button 3 Press the and buttons to select Spur Cleaning and press the button 4 Press the and buttons to select Yes and press the OK button If roll media are fed they are ejected automatically 5 Open the paper tra...

Page 292: ...leaning sheet into position until it lightly hits the end F 5 8 MEMO If the cleaning position exceeds the sheet size perform cleaning in several sessions each with a varied cleaning sheet setting position F 5 9 9 Press the OK button to start cleaning Cleaning takes about 1 minute 30 seconds to complete 10 When the cleaning session completes store the cleaning sheet in the bag 11 Close the paper tr...

Page 293: ...Chapter 6 TROUBLESHOOTING ...

Page 294: ......

Page 295: ... 03130031 2F27 Carriage motor error 6 7 6 1 3 21 03130031 2F2A Feed roller home position error 6 7 6 1 3 22 03130031 2F2D The cassette cannot work 6 7 6 1 3 23 03130031 2F2E Roll drive time out error 6 7 6 1 3 24 03130031 2F3A Valve open close error 6 8 6 1 3 25 03180003 2E22 MIT error 6 8 6 1 3 26 03180101 2E17 Cassette uninstallation 6 8 6 1 3 27 03800200 2802 03800400 2803 03800300 2801 0380020...

Page 296: ... 1 4 5 E194 404A Non discharge detection count error 6 12 6 1 4 6 E161 403E E196 403F Abnormally high head temperature 6 12 6 1 4 7 E196 4040 E196 4041 E196 4042 E196 4045 E196 4049 main controller PCB error 6 13 6 1 4 8 E198 401C E198 401D E198 401E RTC error 6 13 6 2 Location of Connectors and Pin Arrangement 6 13 6 2 1 Main controller PCB 6 13 6 2 2 Main controller PCB 6 24 6 2 3 Carriage PCB 6...

Page 297: ...1005 1006 1008 1009 100A 100B 100C 0012 8580 iPF5000 XX stands for an ink name When a warning occurs no code number is displayed To view the warning history select SERVICE MODE DISPLAY WARNING Cause The electrodes attached to the hollow needle in the ink tank unit has detected that the ink level lowered below the specified one Probable problem locations Ink tank ink tank unit main controller Remed...

Page 298: ...edia smaller than the specified size When media was fed the multi sensor detected media larger than the specified size When media was fed the multi sensor detected skew greater than the specified one When media was fed the multi sensor could not detect the right edge of media When media was fed the multi sensor could not detect the left edge of media Probable fault location Media media loading met...

Page 299: ...he printhead 4 Replace the multi sensor and then retry adjustment 5 Cable continuity check If continuity of the cable between the multi sensor and the main controller PCB is abnormal replace the cable 6 Replace the carriage PCB 7 Cable continuity check If continuity of the cable between the carriage PCB and the main controller PCB is abnormal replace the cable 8 Replace the main controller PCB 6 1...

Page 300: ... the main controller PCB 6 1 3 9 03060A00 2E1B Roll media end error 0013 2105 iPF5000 Cause During printing or roll media feed the media sensor detected the end of the roll media Probable fault location Roll media roll media sensor roll feed unit PCB or main controller PCB Countermeasure 1 Roll media If roll media is used up load new roll media 2 Roll media sensor Select SERVICE MODE I O DISPLAY t...

Page 301: ...sor Select SERVICE MODE I O DISPLAY to check for normal operation If the operation is abnormal replace the cutter right position sensor 4 Cutter lift sensor Select SERVICE MODE I O DISPLAY to check for normal operation If the operation is abnormal replace the cutter lift sensor 5 Cable continuity check If continuity of the cable between the cutter HP sensor cutter right position sensor cutter lift...

Page 302: ... ON was not able to be detected in the regulation time Probable fault location Cutter right position sensor cutter HP sensor cutter motor cutter unit cutter driver PCB or main controller PCB Countermeasure 1 Visual check Remove foreign substances from the cutter unit if any 2 Cutter right position sensor and cutter HP sensor Select SERVICE MODE I O DISPLAY to check for normal operation If the oper...

Page 303: ...lor change from transparent to black Probable fault location Feed roller encoder film feed roller HP sensor feed motor or main controller PCB Countermeasure 1 Visual check If the feed roller encoder film is damaged replace it Remove foreign substances from the feed roller encoder film if any 2 Feed roller HP sensor Select SERVICE MODE I O DISPLAY to check for normal operation If the operation is a...

Page 304: ...1 3 25 03180003 2E22 MIT error 0012 9352 iPF5000 Cause When set to cassette paper feed No with MIT the job of the cassette specification was received Probable fault location Main controller PCB Countermeasure 1 Replace the main controller PCB 6 1 3 26 03180101 2E17 Cassette uninstallation 0012 9350 iPF5000 Cause The cassette has come off Probable fault location Cassette detection sensor or main co...

Page 305: ...04 2580 03810202 2582 03810203 2583 03810212 2584 03810213 2585 03810206 2586 03810205 2588 03810215 2589 03810207 258A 03810209 258B 03810208 258C Tank level error 1 0013 6711 iPF5000 Cause When head cleaning was executed automatically at ink level 1 insufficiency of ink was detected Opening the ink tank cover recovers this error The error recovery operation is continued until it is cancelled usi...

Page 306: ...k ID 0013 2115 iPF5000 Cause The installed ink tank is wrong Probable fault location Ink tank ink tank unit or main controller PCB Countermeasure 1 Replace the ink tank 2 Replace the ink tank unit 3 Replace the main controller PCB 6 1 3 34 03830301 2561 03830304 2560 03830302 2562 03830303 2563 03830312 2564 03830313 2565 03830306 2566 03830305 2568 03830305 2568 03830315 2569 03830307 256A 038303...

Page 307: ... the specified one replace the media 2 Multi sensor Select SERVICE MODE DISPLAY SYSTEM SIZE CR to check the value read by the multi sensor If the value is wrong replace the multi sensor 3 Visual check Remove foreign substances from the multi sensor the cutter unit the cutter lifter unit and the cutter drive unit if any If the cutter unit the cutter lifter unit and the cutter drive unit is damaged ...

Page 308: ...nk tank unit select SEVIVE MODE INITIALIZE PARTS COUNTER to reset the counter 2 Replace the main controller PCB 6 1 4 4 E146 4001 Borderless idle ejection mist collection count full 0012 9557 iPF5000 Cause The machine detected that the waste ink box the mist fan unit or platen duct became full of ink Probable fault location Waste ink box mist fan unit platen duct or main controller PCB Countermeas...

Page 309: ...battery capacity is low Probable fault location Lithium battery or main controller PCB Countermeasure 1 Start up the printer in the service mode and then turn off the power 2 Replace the lithium battery 3 Replace the main controller 6 2 Location of Connectors and Pin Arrangement 6 2 1 Main controller PCB 0013 3758 iPF5000 F 6 1 T 6 1 J801 Unused J3411 J2101 J3101 J2501 J2702 J3201 J2901 J2701 J300...

Page 310: ...nd data signal 28 24 GND GND 25 AD27 IN OUT Address and data signal 27 26 AD26 IN OUT Address and data signal 26 27 AD25 IN OUT Address and data signal 25 28 AD24 IN OUT Address and data signal 24 29 CBE3 IN OUT Bus command and byte enable signal 3 30 IDSEL OUT Initialization device select signal 31 GND GND 32 GND GND 33 AD23 IN OUT Address and data signal 23 34 AD22 IN OUT Address and data signal...

Page 311: ...and data signal 03 74 AD2 IN OUT Address and data signal 02 75 AD1 IN OUT Address and data signal 01 76 AD0 IN OUT Address and data signal 00 77 GND GND 78 HDD_LED N C 79 5V OUT Power supply 5V 80 5V OUT Power supply 5V 81 5V OUT Power supply 5V 82 3 3V OUT Power supply 3 3V 83 3 3V OUT Power supply 3 3V 84 3 3V OUT Power supply 3 3V 85 GND GND 86 GND GND 87 GND GND 88 GND GND J1201 Network Pin Nu...

Page 312: ...T_FAN_LOCK IN Mist fan lock signal 8 MIST_FAN_PWM OUT Mist fan duty control signal 9 GND GND 10 LIFT_CAM_3V OUT Power supply 3 3V 11 GND GND 12 LIFT_CAM_SNS IN Lift cam sensor output signal J2502 Suction fan maintenance cartridge relay PCB cassette paper detection sensor Feed roller HP sensor feed roller encoder Pin Number Signal name IN OUT Function 1 FAN_VM OUT Power supply 26V 2 PLATEN_FAN_LOCK...

Page 313: ...iver data signal 11 CUTTER_CLK OUT Cutter motor driver clock signal 12 CUTTER_ENB OUT Cutter motor driver enable signal 13 CUTTER_PHS OUT Cutter motor driver phase signal 14 GND GND J2702 Cassette Pin Number Signal name IN OUT Function 1 CST_OUTB OUT Cassette motor drive signal B 2 CST_OUTA OUT Cassette motor drive signal A 3 GND GND 4 CST_ENCA IN Cassette encoder output signal A 5 SNS_5V OUT Powe...

Page 314: ...O_CLMP OUT Head management sensor unit clamp signal 8 FUTO_XLEDON OUT Head management sensor unit LED ON OFF signal 9 SNS_5V Power supply 5V 10 FUTO_XCMP0 IN Head management sensor unit skew detection signal 11 SNS_3V_1 OUT Power supply 3 3V 12 GND GND 13 PE_SNS IN Paper detection sensor output signal J3101 Carriage motor Pin Number Signal name IN OUT Function 1 CR_HWP IN Carriage motor hole devic...

Page 315: ...ection sensor output signal 3 19 INK_SNS4 IN Ink detection sensor output signal 4 20 INK_SNS5 IN Ink detection sensor output signal 5 J3301 Ink tank ROM PCB Pin Number Signal name IN OUT Function 1 TANK_DAT6 IN OUT Ink tank data signal 6 2 TANK_DAT7 IN OUT Ink tank data signal 7 3 TANK_3V OUT Power supply 3 3V 4 TANK_DAT8 IN OUT Ink tank data signal 8 5 GND GND 6 TANK_CLK OUT Ink tank clock signal...

Page 316: ...al name IN OUT Function 1 GND GND 2 GND GND 3 GND GND 4 GND GND 5 GND GND 6 GND GND 7 VH OUT Power supply 21 5V 8 VH OUT Power supply 21 5V 9 VH OUT Power supply 21 5V 10 VH OUT Power supply 21 5V 11 VH OUT Power supply 21 5V 12 VH OUT Power supply 21 5V 13 VH OUT Power supply 21 5V 14 VH OUT Power supply 21 5V 15 VH OUT Power supply 21 5V 16 VH OUT Power supply 21 5V 17 HD1_VHFBH IN VH feed back ...

Page 317: ...head R data signal 11 F 22 GND GND 23 H0 F DATA 10 EV OUT Even head R data signal 10 F 24 GND GND 25 H0 E HE 9 OUT Head R heat enable signal 9 E 26 GND GND 27 H0 E DATA 9 EV OUT Even head R data signal 9 E 28 GND GND 29 GND GND 30 GND GND 31 GND GND 32 GND GND 33 GND GND 34 GND GND 35 H0 A DATA 0 OD OUT Odd head R data signal 0 A 36 GND GND 37 H0 A DATA 1 OD OUT Odd head R data signal 1 A 38 GND G...

Page 318: ... head R data signal 5 C 34 GND GND 35 H0 B HE 3 OUT Head R heat enable signal 8 E 36 GND GND 37 H0 C DATA 4 EV OUT Even head R data signal 4 C 38 GND GND 39 H0 B DATA 3 EV OUT Even head R data signal 3 B 40 GND GND 41 H0 B DATA 2 EV OUT Even head R data signal 2 B 42 GND GND 43 H0 A DATA 1 EV OUT Even head R data signal 1 A 44 GND GND 45 H0 A HE 1 OUT Head R heat enable signal 8 E 46 GND GND 47 H0...

Page 319: ...ATA 3 OD OUT Odd head L data signal 3 B 42 GND GND 43 H1 C HE 4 OUT Head L heat enable signal8 E 44 GND GND 45 H1 C DATA 4 OD OUT Odd head L data signal 4 C 46 SNS_5V OUT Power supply 5V 47 ENCODER_B IN Carriage encoder output signalB 48 SNS_5V OUT Power supply 5V 49 ENCODER_A IN Carriage encoder output signalA 50 GND GND J3801 Carriage PCB J23 Pin Number Signal name IN OUT Function 1 H1 E DATA 8 ...

Page 320: ...GND 43 H1 A HE 0 OUT Head L heat enable signal 0 A 44 GND GND 45 H1 A DATA 0 OD OUT Odd head L data signal0 A 46 GND GND 47 H1 A DATA 1 OD OUT Odd head L data signal1 A 48 GND GND 49 H1 B HE 2 OUT Head L heat enable signal 2 B 50 GND GND J1001 USB Pin Number Signal name IN OUT Function 1 VBUS IN USB VBUS 5V 2 D IN OUT USB data 3 D IN OUT USB data 4 GND USB GND 5 GND GND Connector shell 6 GND GND C...

Page 321: ...Address and data signal 24 29 CBE3 IN OUT Bus command and byte enable signal 3 30 IDSEL OUT Initialization device select signal 31 GND GND 32 GND GND 33 AD23 IN OUT Address and data signal 23 34 AD22 IN OUT Address and data signal 22 35 AD21 IN OUT Address and data signal 21 36 AD20 IN OUT Address and data signal 20 37 GND GND 38 AD19 IN OUT Address and data signal 19 39 AD18 IN OUT Address and da...

Page 322: ...supply 5V 81 5V OUT Power supply 5V 82 3 3V OUT Power supply 3 3V 83 3 3V OUT Power supply 3 3V 84 3 3V OUT Power supply 3 3V 85 GND GND 86 GND GND 87 GND GND 88 GND GND J1201 Network Pin Number Signal name IN OUT Function 1 TX OUT Ethernet data TX line 2 TX OUT Ethernet data TX line 3 RX IN Ethernet data RX line 4 Not used 5 Not used 6 RX IN Ethernet data RX line 7 Not used 8 Not used 9 GREEN_LED...

Page 323: ...or Paper detection sensor Lift cam sensor Pin Number Signal name IN OUT Function 1 FAN_VM OUT Power supply 26V 2 PLATEN_FAN_LOCK IN suction fan lock signal 3 PLATEN_FAN_PWM OUT suction fan duty control signal 4 GND GND 5 MENT_SDA IN OUT Maintenance cartridge rom control signal data 6 MENT_SCL IN OUT Maintenance cartridge rom control signal clock 7 GND GND 8 MENT_3V Power supply 3 3V 9 SNS_3V_1 OUT...

Page 324: ... Cassette encoder output signal B 7 SNS_3V_1 OUT Power supply 3 3V 8 GND GND 9 CST_CAM_SNS Cassette cam sensor output signal 10 SNS_3V_1 OUT Power supply 3 3V 11 GND GND 12 CST_EARLY_SNS IN Cassette pick up sensor output signal 13 SNS_3V_1 OUT Power supply 3 3V 14 GND GND 15 CST_UNIT_SNS IN Cassette detection sensor output signal J2801 Feed motor Pin Number Signal name IN OUT Function 1 LF_OUTB OU...

Page 325: ... tank data signal 0 2 TANK_DAT1 IN OUT Ink tank data signal 1 3 TANK_3V OUT Power supply 3 3V 4 TANK_DAT2 IN OUT Ink tank data signal 2 5 GND GND 6 TANK_CLK OUT Ink tank clock signal 7 TANK_DAT3 IN OUT Ink tank data signal 3 8 TANK_DAT4 IN OUT Ink tank data signal 4 9 TANK_3V OUT Power supply 3 3V 10 TANK_DAT5 IN OUT Ink tank data signal 5 11 GND GND 12 TANK_CLK OUT Ink tank clock signal 13 GND GN...

Page 326: ...ection sensor output signal 7 16 INK_SNS8 IN Ink detection sensor output signal 8 17 GND GND 18 INK_SNS9 IN Ink detection sensor output signal 9 19 INK_SNS10 IN Ink detection sensor output signal 10 20 INK_SNS11 IN Ink detection sensor output signal 11 J3401 Carriage PCB J11 Pin Number Signal name IN OUT Function 1 GND GND 2 GND GND 3 GND GND 4 GND GND 5 GND GND 6 GND GND 7 GND GND 8 VH OUT Power ...

Page 327: ...pply 21 5V 19 VH OUT Power supply 21 5V 20 VH OUT Power supply 21 5V 21 VH OUT Power supply 21 5V 22 HD1_VHFBH IN VH feed back voltage 23 HD1_VHFBG IN VH feed back voltage 24 GND GND 25 GND GND 26 GND GND 27 GND GND 28 GND GND 29 GND GND 30 GND GND J3411 Humidity sensor Pin Number Signal name IN OUT Function 1 TH2_OUT IN Thermistor output signal 2 GND GND 3 RHV_OUT IN Humidity sensor output signal...

Page 328: ... 0 A 36 GND GND 37 H0 A DATA 1 OD OUT Odd head R data signal 1 A 38 GND GND 39 H0 B HE 2 OUT Head R heat enable signal 2 B 40 GND GND 41 H0 B DATA 2 OD OUT Odd head R data signal 2 B 42 GND GND 43 H0 B DATA 3 OD OUT Odd head R data signal 3 B 44 GND GND 45 H0 C HE 4 OUT Head R heat enable signal 4 C 46 GND GND 47 H0 C DATA 4 OD OUT Odd head R data signal 4 C 48 SNS_5V OUT Power supply 5V 49 GND GN...

Page 329: ...UT Even head R data signal 2 B 42 GND GND 43 H0 A DATA 1 EV OUT Even head R data signal 1 A 44 GND GND 45 H0 A HE 1 OUT Head R heat enable signal 8 E 46 GND GND 47 H0 A DATA 0 EV OUT Even head R data signal 0 A 48 GND GND 49 H0 A HE 0_B OUT Head R heat enable signal 8 E 50 GND GND J3701 Carriage PCB J22 Pin Number Signal name IN OUT Function 1 H1 D DATA 7 OD OUT Odd head L data signal 7 D 2 GND GN...

Page 330: ... DATA 4 OD OUT Odd head L data signal 4 C 46 SNS_5V OUT Power supply 5V 47 ENCODER_B IN Carriage encoder output signalB 48 SNS_5V OUT Power supply 5V 49 ENCODER_A IN Carriage encoder output signalA 50 GND GND J3801 Carriage PCB J23 Pin Number Signal name IN OUT Function 1 H1 E DATA 8 EV OUT Even head L data signal 8 E 2 GND GND 3 H1 D HE 7 OUT Head L heat enable signal 7 D 4 GND GND 5 IO ASIC_SDA ...

Page 331: ... head L data signal0 A 46 GND GND 47 H1 A DATA 1 OD OUT Odd head L data signal1 A 48 GND GND 49 H1 B HE 2 OUT Head L heat enable signal 2 B 50 GND GND J3911 Cutter motor Top cover sensor Ink tank cover switch Cutter HP sensor Cutter lift sensor Pin Number Signal name IN OUT Function 1 TANK_COVER_SW IN Ink tank cover switch output signal 2 GND GND 3 SNS_3V_1 OUT Power supply 3 3V 4 GND GND 5 TOP_CO...

Page 332: ... 2 8 VH OUT Power supply 21 5V J21 Main controller PCB J3402 Pin Number Signal name IN OUT Function 1 GND GND 2 GND GND 3 GND GND 4 HD1_VHFBG OUT VH feed back voltage 5 GND GND 6 GND GND 7 GND GND 8 GND GND 9 VH IN Power supply 21 5V 10 VH IN Power supply 21 5V 11 VH IN Power supply 21 5V 12 VH IN Power supply 21 5V 13 VH IN Power supply 21 5V 14 HD1_VHFBH OUT VH feed back voltage 15 VH IN Power s...

Page 333: ... L temperature output 2 24 GND GND 25 H1 DASLK LICC2 IN Head L analogue switch clock signal 26 H1 DATA LICC2 IN Head L analogue switch data signal 27 H1 DLD LICC2 IN Head L analogue switch latch signal 28 H1 E DATA 9 EV IN Even head L data signal9 E 29 GND GND 30 H1 E HE 9 IN Head L heat enable signal9 E 31 GND GND 32 H1 F DATA 10 EV IN Even head L data signal10 F 33 GND GND 34 H1 F DATA 11 EV IN ...

Page 334: ...5 IN Head L heat enable signal 5 C 35 GND GND 36 H1 D HE 6 IN Head L heat enable signal 6 D 37 GND GND 38 IO ASIC_SCL IN OUT Head ROM control signal clock 39 GND GND 40 H1 D DATA 6 OD IN Odd head L data signal 6 D 41 GND GND 42 H1 D DATA 6 EV IN Even head L data signal 6 D 43 GND GND 44 H1 D DATA 7 EV IN Even head L data signal 7 D 45 GND GND 46 IO ASIC_SDA IN OUT Head ROM control signal data 47 G...

Page 335: ...A 8 OD OUT Odd head L data signal 8 E 42 H1 F HE 10 OUT Head L heat enable signal10 F 43 H1 F DATA 11 EV OUT Even head L data signal11 F 44 H1 F DATA 8 EV OUT Even head L data signal 8 F 45 H1 D DATA 6 EV OUT Even head L data signal 6 D 46 H1 C DIA2 IN Heal L DI sensor signal 2 C 47 H1 C DATA 5 EV OUT Even head L data signal 5 C 48 H1 B DIA1 IN Heal L DI sensor signal 1 B 49 H1 A HE 0 OUT Head L h...

Page 336: ... GND GND 26 GND GND 27 GND GND 28 GND GND 29 GND GND 30 GND GND J12 Main controller PCB J3501 Pin Number Signal name IN OUT Function 1 GND GND 2 GND GND 3 SNS_5V IN Power supply 5V 4 H0 C DATA 4 OD IN Odd head R data signal 4 C 5 GND GND 6 H0 C HE 4 IN Head R heat enable signal 4 C 7 GND GND 8 H0 B DATA 3 OD IN Odd head R data signal 3 B 9 GND GND 10 H0 B DATA 2 OD IN Odd head R data signal 2 B 11...

Page 337: ... heat enable signal 8 E 7 GND GND 8 H0 A DATA 1 EV IN Even head R data signal 1 A 9 GND GND 10 H0 B DATA 2 EV IN Even head R data signal 2 B 11 GND GND 12 H0 B DATA 3 EV IN Even head R data signal 3 B 13 GND GND 14 H0 C DATA 4 EV IN Even head R data signal 4 C 15 GND GND 16 H0 B HE 3 IN Head R heat enable signal 8 E 17 GND GND 18 H0 C DATA 5 EV IN Even head R data signal 5 C 19 GND GND 20 HEAD_3V ...

Page 338: ...EV OUT Even head R data signal 0 A 24 H0 B HE 2 OUT Head R heat enable signal 2 B 25 VH OUT Power supply 21 5V 26 VH OUT Power supply 21 5V 27 H0 D DIA2 IN Head R DI sensor signal 2 D 28 H0 E HE 8 OUT Head R heat enable signal 8 E 29 H0 E DIA2 IN Head R DI sensor signal 2 E 30 H0 F DIA2 IN Head R DI sensor signal 2 F 31 H0 E HE 9 OUT Head R heat enable signal 9 E 32 H0 D DATA 7 EV OUT Even head R ...

Page 339: ...gnal 7 D 71 GND GND 72 H0 CLK OUT Head R data clock signal 73 H0 LT OUT Head R data latch signal 74 H0 B DATA 2 EV OUT Even head R data signal 2 B 75 H0 A DATA 0 OD OUT Odd head R data signal 0 A 76 GND GND 77 GND GND 78 GND GND J3 Pin Number Signal name IN OUT Function 1 ENCODER_B IN Linear encoder detection signal B 2 GND GND 3 ENCODER_A IN Linear encoder detection signal A 4 H1_5V OUT Power sup...

Page 340: ...er supply 21 5V 19 VH IN Power supply 21 5V 20 VH IN Power supply 21 5V 21 VH IN Power supply 21 5V 22 VH IN Power supply 21 5V 23 VH IN Power supply 21 5V 24 GND GND 25 GND GND 26 GND GND 27 GND GND 28 GND GND 29 GND GND 30 GND GND J12 Main controller PCB J3501 Pin Number Signal name IN OUT Function 1 GND GND 2 GND GND 3 SNS_5V IN Power supply 5V 4 H0 C DATA 4 OD IN Odd head R data signal 4 C 5 G...

Page 341: ...8 E 45 GND GND 46 H0 D DATA 7 OD IN Odd head R data signal 7 D 47 GND GND 48 H DASH LICC2 B IN Analogue switch A D trigger signal 49 GND GND 50 GND GND J13 Main controller PCB J3601 Pin Number Signal name IN OUT Function 1 GND GND 2 H0 A HE 0 IN Head R heat enable signal 8 E 3 GND GND 4 H0 A DATA 0 EV IN Even head R data signal 0 A 5 GND GND 6 H0 A HE 1 IN Head R heat enable signal 8 E 7 GND GND 8...

Page 342: ...1 5V 3 VH OUT Power supply 21 5V 4 VHT OUT Head R Transistor drive Power supply 5 H0 F DATA 10 EV OUT Even head R data signal 10 F 6 EEPROM_SDA IN OUT EEPROMcontrol signal data 7 EEPROM_SCL OUT EEPROMcontrol signal clock 8 HEAD_3V OUT Power supply 3V 9 H0 C DIA1 IN Head R DI sensor signal 1 C 10 H0 A HE 1 OUT Head R heat enable signal 8 E 11 VH OUT Power supply 21 5V 12 VH OUT Power supply 21 5V 1...

Page 343: ...ead R heat enable signal 8 E 50 H0 B DATA 2 OD OUT Odd head R data signal 2 B 51 H0 B DATA 3 OD OUT Odd head R data signal 3 B 52 H0 C DATA 4 OD OUT Odd head R data signal 4 C 53 GND GND 54 GND GND 55 GND GND 56 H0 F DATA 11 OD OUT Odd head R data signal 11 F 57 H0 E DATA 9 EV OUT Even head R data signal 9 E 58 GND GND 59 H0 D DATA 6 OD OUT Odd head R data signal 6 D 60 H0 C HE 5 OUT Head R heat e...

Page 344: ...4 OD IN Odd head L data signal 4 C 7 GND GND 8 H1 C HE 4 IN Head L heat enable signal8 E 9 GND GND 10 H1 B DATA 3 OD IN Odd head L data signal 3 B 11 GND GND 12 H1 B DATA 2 OD IN Odd head L data signal 2 B 13 GND GND 14 MLT_SNS_2IN OUT Multi sensor signal2 15 MLT_SNS_1IN OUT Multi sensor signal1 16 GND GND 17 PWLED1_ON IN Multi sensor LED 1 drive signal 18 PWLED2_ON IN Multi sensor LED 2 drive sig...

Page 345: ...1 A HE 0 IN Head L heat enable signal 0 A 9 GND GND 10 H1 A DATA 0 EV IN Even head L data signal 0 A 11 GND GND 12 H1 A HE 1 IN Head L heat enable signal 1 A 13 GND GND 14 H1 A DATA 1 EV IN Even head L data signal 1 A 15 GND GND 16 H1 B DATA 2 EV IN Even head L data signal 2 B 17 GND GND 18 H1 B DATA 3 EV IN Even head L data signal 3 B 19 GND GND 20 H1 C DATA 4 EV IN Even head L data signal 4 C 21...

Page 346: ...ignal 1 E 19 H1 D DIA1 IN Heal L DI sensor signal 1 D 20 HEAD_3V OUT Power supply 3V 21 HEAD_3V OUT Power supply 3V 22 H1 B DATA 3 EV OUT Even head L data signal 3 B 23 H1 A DATA 0 EV OUT Even head L data signal 0 A 24 H1 B HE 2 OUT Head L heat enable signal 2 B 25 VH OUT Power supply 21 5V 26 VH OUT Power supply 21 5V 27 H1 D DIA2 IN Heal L DI sensor signal 2 D 28 H1 E HE 8 OUT Head L heat enable...

Page 347: ...ND GND 59 H1 D DATA 6 OD OUT Odd head L data signal6 D 60 H1 C HE 5 OUT Head L heat enable signal 5 C 61 H1 B HE 3 OUT Head L heat enable signal 3 B 62 H1 A DIA1 IN Heal L DI sensor signal 1 A 63 H1 A DATA 1 OD OUT Odd head L data signal1 A 64 GND GND 65 GND GND 66 GND GND 67 GND GND 68 H1 F DATA 10 OD OUT Odd head L data signal 10 F 69 H1 F DIA1 IN Heal L DI sensor signal 1 F 70 H1 D HE 7 OUT Hea...

Page 348: ...0 CUTTER_POS1_SNS OUT Cutter lift sensor signal 11 CUTTER_R_SNS OUT Cutter right detection sensor signal 12 CUTTER_L_SNS OUT Cutter HP sensor signal 13 GND GND 14 OPT_5V IN Power supply 5V J2 Cutter lift sensor HP sensor right detection sensor Cutter motor lift motor Pin Number Signal name IN OUT Function 1 5V OUT Power supply 5V 2 GND GND 3 CUTTER POS1 SNS IN Cutter lift sensor signal 4 5V OUT Po...

Page 349: ...ignal name IN OUT Function 1 HD1_VHFBH IN VH feedback voltage 2 HD1_VHFBG IN VH feedback voltage 3 VH OUT Power supply 21 5V 4 GND GND 5 VH OUT Power supply 21 5V 6 GND GND 7 RGV20 VCC OUT Power supply 21 5V 8 GND GND 9 VM OUT Power supply 26V 10 GND GND 11 VM OUT Power supply 26V 12 GND GND 13 VH_ENB IN VH power supply ON OFF signal 14 PW_CONT IN Normal power saving switch signal CN2 CN2 CN1 ...

Page 350: ...er Signal name IN OUT Function 1 HD1_VHFBH IN VH feedback voltage 2 HD1_VHFBG IN VH feedback voltage 3 VH OUT Power supply 21 5V 4 GND GND 5 VH OUT Power supply 21 5V 6 GND GND 7 RGV20 VCC OUT Power supply 21 5V 8 GND GND 9 VM OUT Power supply 26V 10 GND GND 11 VM2 OUT Power supply 26V 12 GND GND 13 VH_ENB IN VH power supply ON OFF signal 14 PW_CONT IN Normal power saving switch signal J1 Connect ...

Page 351: ...sor signal 12 GND GND 13 OPT_5V IN Power supply 5V J2 Roll media sensor Pin Number Signal name IN OUT Function 1 5V OUT Power supply 5V 2 GND GND 3 ROLL_PAPER_SNS IN Roll media sensor signal J3 Roll cam sensor roll motor Pin Number Signal name IN OUT Function 1 5V OUT Power supply 5V 2 GND GND 3 ROLL_CAM_SNS IN Roll cam sensor signal 4 GND GND 5 ROLL_OUTAP OUT Roll motor drive signal AP 6 ROLL_OUT...

Page 352: ...a to the printer according to the instructions shown on the display 4 The data shown on the LCD on the operation panel changes and the firmware is updated automatically 5 When firmware update is completed the printer will start again File transfer route USB IEEE1394 network 2 L Printer Service Tool Procedure 1 Start L Printer Service Tool 2 Place the printer in the online mode 3 Specify the firmwa...

Page 353: ...wdriver Removing the E ring Needle nose pliers Inserting and removing the spring parts Hex key wrench Inserting and removing hexagonal screws Flat brush Applying grease Lint free paper Wiping off ink Rubber gloves Preventing ink stains Special purpose tools Remarks Carriage Wire Tool AY3 4493 000 Adjusting carriage wire height Grease MOLYKOTE PG 641 CK 0562 000 Applying to specified locations EU 1...

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Page 355: ...Chapter 7 SERVICE MODE ...

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Page 357: ...ents 7 1 Service Mode 7 1 7 1 1 Service Mode Operation 7 1 7 1 2 Map of the Service Mode 7 2 7 1 3 Details of Service Mode 7 7 7 1 4 Sample Printout 7 15 7 2 Special Mode 7 19 7 2 1 Special Modes for Servicing 7 19 ...

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Page 359: ...owing the version 4 After display of Online pressing the Menu button displays the SERVICE MODE top menu and the MESSAGE LED flashes The Service mode is added to the options in the Main menu The Service mode can be entered even in the error status when an error message is shown on the display by turning the power off and then using the above key operation b How to exit the Service mode Turn off the...

Page 360: ... CHECK 000000 000000 I O DISPLAY I O DISPLAY 1 I O DISPLAY 2 ADJUST PRINT PATTERN NOZZLE 1 Press the OK button to execute OPTICAL AXIS Press the OK button to execute LF HAKUSYA SENSOR CHECK HEAD ADJ AUTO HEAD ADJ ROUGH Press the OK button to execute MANUAL HEAD ADJ DETAIL Press the OK button to execute BASIC Press the OK button to execute ADJ SETTING A A 1 Adjustment value entry A 48 Adjustment va...

Page 361: ...ST PRINT COUNT PURGE CLN A 1 CLN A 2 CLN A 3 CLN A 6 CLN A 7 CLN A 10 CLN A 11 CLN A 15 CLN A 16 CLN A 17 CLN A TTL CLN M 1 CLN M 4 CLN M 5 CLN M 6 CLN M TTL CLEAR CLR INK CONSUME CLR CUTTER EXC CLR MTC EXC CLR HEAD R EXC CLR HEAD L EXC CLR UNIT A EXC CLR UNIT B EXC CLR UNIT D EXC CLR UNIT F EXC CLR UNIT H EXC CLR UNIT L EXC CLR UNIT P EXC CLR UNIT Q EXC CLR UNIT R EXC CLR UNIT V EXC CLR UNIT X EX...

Page 362: ...F EXC UNIT H EXC UNIT L EXC UNIT P EXC UNIT Q EXC UNIT R EXC UNIT V EXC UNIT X EXC DETAIL CNT MOVE PRINTER N INK CHK Y N INK CHK B MEDIACONFIG CNT INK USE1 INK USE1 Y INK USE1 B INK USE1 TTL N INK USE1 Y N INK USE1 B N INK USE1 TTL INK USE2 INK USE2 Y INK USE2 B INK USE2 TTL N INK USE2 Y N INK USE2 B N INK USE2 TTL INK EXC INK EXC Y INK EXC B INK EXC TTL N INK EXC Y N INK EXC B N INK EXC TTL ...

Page 363: ...EDIA 7 NAME TTL TTL ROLL ROLL CUTSHEET CUTSHEET CASSETTE CASSETTE MEDIA OTHER NAME TTL TTL ROLL ROLL CUTSHEET CUTSHEET CASSETTE CASSETTE MEDIASIZE1 ROLL P SQ 17 24 P SQ 17 24 P SQ 17 P SQ 17 P CNT 17 24 P CNT 17 MEDIASIZE2 ROLL D SQ 17 24 D SQ 17 24 D SQ 17 D SQ 17 D CNT 17 24 D CNT 17 MEDIASIZE1 CUT P SQ 17 24 P SQ 17 24 P SQ 17 P SQ 17 P CNT 17 24 P CNT 17 ...

Page 364: ... PRINT ON OFF INITIALIZE WARNIG Press the OK button to clear ERROR Press the OK button to clear ADJUST Press the OK button to clear W INK Press the OK button to clear PURGE Press the OK button to clear INK USE CNT Press the OK button to clear CUTTER CHG CNT Press the OK button to clear W INK CHG CNT Press the OK button to clear HEAD CHG R CNT Press the OK button to clear HEAD CHG L CNT Press the O...

Page 365: ... roller type 0 or 1 TMP Ambient temperature degrees C SIZE LF Detected size of loaded media feed direction 0 is always detected for the roll media mm SIZE LF Detected size of loaded media feed direction 0 is always detected for the roll media inch SIZE CR Detected size of loaded media carriage scan direction mm SIZE CR Detected size of loaded media carriage scan direction inch Display Description ...

Page 366: ...nsor 0 Sensor ON 1 Sensor OFF 6 Lift Cam Sensor 0 Sensor ON 1 Sensor OFF 7 Feed Roller Hp Sensor 0 Sensor ON 1 Sensor OFF 8 Top Cover Sensor 0 Cover open 1 Cover close 9 Not Used 0 10 Ink Tank Cover Switch 0 Cover open 1 Cover close 11 Not Used 0 12 Paper Detection Sensor 0 Sensor ON 1 Sensor OFF 13 Cassette Paper Detection Sensor 0 Sensor ON 1 Sensor OFF 14 Cassette Detection Sensor 0 Sensor ON 1...

Page 367: ...e A4 Media type any OPTICAL AXIS Prints the pattern and adjusts the optical axis of the multi sensor For details refer to Disassembly Reassembly Adjustment and Setup Items Procedure after replacing the carriage unit or multi sensor Media type photo glossy paper LF HAKUSHA For Factory SENSOR CHECK For Factory Display Description AUTO HEAD ADJ ROUGH Prints the pattern for auto head adjustment rough ...

Page 368: ...4 sheets LIFE CUTSHEET Cumulative number of printed cut sheets equivalent to A4 sheets LIFE CASSETTE Cumulative number of printed cut sheets at cassette pick up equivalent to A4 sheets LIFE A F Cumulative number of printed media for environments A to F sheets POWER ON Cumulative power on time excluding the sleep time Hours W INK Remaining capacity of the maintenance cartridge CUTTER Number of cutt...

Page 369: ...lative number of manual cleaning 6 normal strong suction operations Times CLN M TTL Total number of manual cleaning operations Times Display Description Unit CLR INK CONSUME Cumulative count of ink section consumption amount clearing Times CLR CUTTER EXC Cumulative count of cutter replacement count clearing Times CLR MTC EXC Cumulative count of maintenance cartridge replacement count clearing Time...

Page 370: ...INITIALIZE PARTS COUNTER PARTS P Times UNIT Q EXC Unit Q cassette pick up system replacement count Count of executing INITIALIZE PARTS COUNTER PARTS Q Times UNIT R EXC Unit R pick up system replacement count Count of executing INITIALIZE PARTS COUNTER PARTS R Times UNIT V EXC Unit V mist fan unit replacement count Count of executing INITIALIZE PARTS COUNTER PARTS V Times UNIT X EXC Unit V multi se...

Page 371: ...umulative print area of cut sheet at cassette pick up inch Sq f Display Description Unit NAME Media type TTL Total amount of cumulative print area of roll media and cut sheet metric m2 TTL Total amount of cumulative print area of roll media and cut sheet inch Sq f ROLL Cumulative print area of roll media metric m2 ROLL Cumulative print area of roll media inch Sq f CUT SHEET Cumulative print area o...

Page 372: ...quivalent paper less than 17 inches data size sheets Display Description Unit XX XX Ink color Dot counts of each colors of the currently installed printhead x 1 000 000 dots TTL Total dot counts of each colors of the currently installed printhead x 1 000 000 dots Display Description Unit XX XX Ink color Cumulative dot counts of each colors x 1 000 000 dots TTL Total cumulative dot counts of each c...

Page 373: ...UNTER PURGE INK USE CNT Initialize the consumption amount of ink Clear COUNTER INK USE2 and count up COUNTER CLEAR CLR INK CONSUME CUTTER CHG CNT Initialize the cutter unit replacement frequency Clear COUNTER EXCHANGE CUTTER EXC and count up COUNTER CLEAR CLR CUTTER EXC W INK CHG CNT Initialize the maintenance cartridge replacement frequency Clear COUNTER EXCHANGE MTC EXC and count up COUNTER CLEA...

Page 374: ...f TTL 0 0 m2 0 0 sq f ROLL 0 0 m2 0 0 sq f ROLL 0 0 m2 0 0 sq f CUTSHEET 0 0 m2 0 0 sq f CUTSHEET 0 0 m2 0 0 sq f PARTS COUNTER COUNTER A OK 36 PARTS A1 0 0 36 1 0 0 0 COUNTER B OK 36 PARTS B1 0 0 64 0 0 0 0 COUNTER D OK 36 PARTS D1 1362 13028571 0 1362 PARTS D2 377 6700000 0 377 PARTS D3 2238 16500000 0 2238 PARTS D4 33 60000 0 33 PARTS D5 2238 16500000 0 2238 COUNTER F OK 36 PARTS F1 377 4000000...

Page 375: ...counter value 4 History of execution of color calibration a Order of the date of execution When the value becomes larger the date becomes older b Date of execution c Operation executed 0 Automatic Restore Default with Head Replacement 1 Replace Multisensor 2 General Adj 3 Restore Default 4 Media Based Adj not used 5 Media Based Dfls initialization not used d If General Adj is executed the paper ty...

Page 376: ...E 1 is shown below F 7 2 c OPTICAL AXIS A sample printout that is produced by executing SERVICE MODE ADJUST PRINT PATTERN OPTICAL AXIS is shown below F 7 3 d ROUGH A sample printout that is produced by executing SERVICE MODE ADJUST HEAD ADJ AUTO HEAD ADJ ROUGH is shown below F 7 4 Nozzle Check Pattern SERVICE L R ...

Page 377: ...6 8 10 12 14 16 0 2 4 6 8 10 12 14 0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 14 16 18 0 2 4 6 8 10 12 14 16 18 0 2 4 6 8 10 12 14 16 18 0 2 4 6 8 10 12 14 16 18 E 1 E 2 E 3 E 4 E 5 E 6 E 7 E 8 E 9 E 10 E 11 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 F 1 F 2 0 10 Printhead Adjustment Pattern 2 12 4 6 8 0 10 2 12 4 6 8 20 10 12 14 16 18 ...

Page 378: ...he main PCB The data in the MC relay PCB is copied to the main PCB MC BOARD Select this before replacing the main PCB The data in the main PCB is copied to the MC relay PCB Use this when the MC relay PCB is a new one c Exiting the PCB replacement mode Turning off the Power button of the printer allows you to exit the PCB replacement mode For details on how to replace the PCB see Parts Replacement ...

Page 379: ...Chapter 8 ERROR CODE ...

Page 380: ......

Page 381: ...Contents Contents 8 1 Outline 8 1 8 1 1 Outline 8 1 8 2 Error Table 8 1 8 2 1 Error Code List 8 1 8 3 Sevice Call Table 8 4 8 3 1 Service Call Errors 8 4 ...

Page 382: ......

Page 383: ...s correspond to the numbers shown on the DISPLAY in the service mode T 8 2 Code Diagnosis 0181010x 100x Ink warning 01841001 1100 Waste ink warning 0134122x 103x GARO warning 01800500 1010 Printhead warning 03xxxxxx 20xx 24xx Media feeding error Data mismatch error Cover open error 03xxxxxx 2Exx 03xxxxxx 25xx Ink error 03xxxxxx 280x Printhead error 03xxxxxx 281x Maintenance cartridge error 03xxxxx...

Page 384: ...2E17 Cassette uninstallation 03800200 2802 Incorrect printhead R was installed 03800200 2804 Printhead R was installed right and left and oppositely 03800201 280A Incorrect printhead L was installed 03800202 2807 Printhead L was installed right and left and oppositely 03800300 2801 Unable to correct Printhead R DI 03800301 2809 Unable to correct Printhead L DI 03800400 2803 Printhead R EEPROM erro...

Page 385: ... Ink tank EEPROM error Y 03830301 2574 Remaining ink low PM 03830302 2562 Ink tank EEPROM error M 03830303 2563 Ink tank EEPROM error C 03830303 2572 Remaining ink low M 03830304 2560 Ink tank EEPROM error BK 03830304 2570 Remaining ink low BK 03830305 2568 Ink tank EEPROM error GY 03830305 2578 Remaining ink low GY 03830306 2566 Ink tank EEPROM error MBK 03830306 2576 Remaining ink low MBK 038303...

Page 386: ...Replace the platen duct unit E161 403E Abnormal temperature rise in printhead R Replace the printhead E196 4034 Multi sensor unit version error Replace the multi sensor unit E194 404A Non discharging nozzle count error Replace the head management sensor unit E196 403F Abnormal temperature rise printhead L Replace the printhead E196 4040 Checksum error Replace the main controller PCB E196 4041 Flas...

Page 387: ...ry Replace the main controller PCB E198 401D RTC low battery error Replace the lithium battery Replace the main controller PCB E198 401E RTC clock stop Replace the lithium battery Replace the main controller PCB E199 404B Temperature humidity sensor board connector out of position Restart in service mode Code Condition detected Action ...

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Page 389: ...May 24 2007 ...

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