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Canon Inner Finisher Additional Tray-A1, Service Manual

The Canon Inner Finisher Additional Tray-A1 is a versatile accessory designed to boost productivity by expanding paper handling capabilities. Enhance your document processing with this reliable add-on. Stay up-to-date with the latest features and installation instructions by downloading the free user manual from our website, highlighting our commitment to quality service.

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7-3

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Appendix > General Circuit Diagram

Appendix > General Circuit Diagram

General Circuit Diagram

Inner Finisher-A1

M

M

M

M

M

M

NC

NO

COM

NC

NO

COM

M

SL

SL

M

M

CN48

CN99

CN55

TO Additional Tray

1 2 3 4

M6

1 2 3 4

M4

8 9

0

1

1

1

2

1

2 3 4 5 6

1

7

CN95D

CN95DH

13 12 11 10 9 8

CN52

8 9

0

1

1

1

2 3 4 5 6

1

7

CN8

2 1

CN60

2 1

CN34

CN94DH

CN94L

2 1

SOL2

SOL1

M10

CN12

CN12H

S7

S9

3

2

1

SW1

3
2

1

SW2

SOLD4

SOLD3

SOLD2

SOLD1

S14

2 3 4

1

CN16

1

4

3

2

CN4

CN16H

CN15

CN15H

CN13H

MT3

1 2 3

S17

3 2 1

S19

S20

S18

1 2

M11

S11

S10

1 2 3

CN26D

CN19

3 2 1

S13

M3

1

2

3

4

5

6

7

8

9

10

11

CN3

1

2

3

4

5

6

7

8

9

10

11

CN47

1 2 3 4 5

CN40

MT1

MT2

3 4 5 6

1 2

CN11

3 4 5 6

1 2

CN10

CN14

2

3

1

CN44

1

3

2

CN45

MT4

CN39

1

3

2

CN46

2 3

1

CN51

1

3

2

CN56

2 1

CN100

2 1

CN54

11 10 9 8

CN53

5 4 3 2 1

CN2

1

4 3 2

CN42

2

3

4

1

CN1

1

4 3 2

CN97

8 9

0

1

1

1

2

1

2 3 4 5 6

1

7

CN49

2 3 4 5

1

CN50

3 4 5 6

1 2

CN38

2

3

1

CN31

1

3 2

CN32

8

1 2 3 4 5 6 7

CN98

8 9

0

1

1

1

2

1

3

1

4

1

5

1

2 3 4 5 6

1

7

CN35

CN43

M5

1 2 3 4 5 6

M1

M2

1 2 3 4

M7

3 2 1

S5

3 2 1

S3

3 2 1

S1

3 2 1

S2

CN21

CN25

CN23

S6

S12

1 2 3

CN30

1 2 3

CN27

1 2 3

CN29

15 14 13 12 11 10 9 8

6   5   4   3   2

1

7

CN37

1 2 3

CN28

S16

1 2 3

S15

1 2 3 4

CN13

1 2 3 4 5 6 7

CN41

CN26L

CN26LH

1 2 3

CN96

MT5

MT6

12 11

8

0

1

9

7 6 5 4 3 2 1

CN95L

CN94D

2 1

3 2 1

3 2 1

3 2 1

3 2 1

1 2 3

1 2 3

1 2 3

3 2 1

1 2 3

1 2 3

3 2 1

1 2 3 4

1 2 3 4

1 2 3 4

1 2 3 4 5 6

1 2 3 4 5 6

1 2 3 4 5 6

7 6 5 4 3 2 1

2 1

1

3

2

1

3

2

2 1

1 2

2 1

7 6 5 4 3 2 1

3 2 1

3 2 1

1 2

Finisher Controller PCB

Feed Motor

STP Move Motor

Gripper Unit Move 

Motor

Entrance Roller 

Release /Stopper 

HP Motor

Shift Roller 

Release Motor

Shift Motor

Grip Arm 

Sensor

Gripper Stapler 

Connection

Sensor

Gripper Open/Close 

Motor

Entrance

Sensor

Shift Roller HP 

Sensor

Shift Roller 

Release Sensor

Entrance Roller 

Release /Stopper 

HP Sensor

Tray Lift Motor

Stack Tray 

Lower Limit 

Sensor

Stack Tray 

Middle Sensor

Stack Tray 

Paper

Sensor

Stack Tray 

Clock Sensor

Stapler HP 

Sensor

Stapler Edging 

Sensor

Stapler Motor

Stapler Sensor

Front Cover 

Switch

Stapler Safety 

Switch

Paper Surface 

Sensor

 

2

Paper Surface 

Sensor 1

Stapler Move 

HP Sensor

Gripper Unit HP 

Sensor

Processing Tray 

Sensor

Paper Lever 

Drive

Solenoid

Stapler

Solenoid

Flexible Cable Broadcast PCB

Staple Unit

Summary of Contents for Inner Finisher Additional Tray-A1

Page 1: ...6 5 4 3 2 1 Inner Finisher A1 Inner Finisher Additional Tray A1 Service Manual ...

Page 2: ...ormation as the need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Co...

Page 3: ...r switch closing the front door and closing the delivery unit door which results in supplying the machine with power 2 In the digital circuits 1 is used to indicate that the voltage level of a given signal is High while 0 is used to indicate Low The voltage value however differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically...

Page 4: ...0 0 ...

Page 5: ... 8 Removing the Stapler Unit 4 8 Removing the Offset Roller 4 9 Removing the Shutter Unit 4 10 Removing the Paper retainer front rear 4 11 Removing the Solenoid 4 13 Removing the Paper Lever Drive Solenoid 4 13 Removing the Staple Solenoid 4 15 Removing the Motors 4 18 Removing the Shift Roller Release Motor 4 18 Removing the Shift Motor 4 19 Removing the Feed Motor 4 21 Removing the Gripper Open ...

Page 6: ...e 5 5 Installation Procedure 5 5 6 Installation Addtional Tray A1 Making Pre installation Checks 6 2 Cautions at the Time of Installation 6 2 Checking Bundled Components 6 3 How to Utilize This Installation Procedure 6 4 When Using the Contained Parts Bundled Components in the Shipping Carton 6 4 Symbols in the Illustration 6 4 Installation Procedure 6 5 Preparation to install in the host machine ...

Page 7: ...Safety Precautions Notes Before it Works Serving ...

Page 8: ... Notes Before it Works Serving Caution At servicing be sure to turn off the power source according to the specified steps and disconnect the power plug Caution Do not turn off the power switch when downloading is under way Turning off the main power switch while downloading is under way can disable the machine ...

Page 9: ...1 1 Produt Outline Produt Outline Names of Parts Specifications Names of Parts ...

Page 10: ...1 1 1 2 1 2 Produt Outline Features Produt Outline Features Features A variety of finishing functions 2 delivery tray Multi stapling Large tray capacity 500 sheets Utilize the inner room of the system ...

Page 11: ...mm high or less 25 0mm is equivalent to 200 sheets L size 25 0mm high or less 25 0mm is equivalent to 200 sheets Standard tray lower tray Cascade stacking S size 62 5mm high or less 62 5mm is equivalent to 500 sheets L size 62 5mm high or less 62 5mm is equivalent to 500 sheets Stapled stack Above mentioned heights or within 30 books Item Specifications Capable size for alignment Non sort stacking...

Page 12: ...2 Produt Outline Names of Parts External View 2 Names of Parts External View 1 Tray paper holdig arm Upper guide part Stack tray Switchback guide F 1 1 F 1 1 External View 2 Stapler Additional Tray A1 Stack extension tray 2 Stack extension tray 1 F 1 2 F 1 2 ...

Page 13: ...ine Names of Parts Cross Section External View 3 Finisher front cover F 1 3 F 1 3 Cross Section 1 6 5 4 3 2 9 8 7 1 Stack tray 6 Stapler 2 Processing tray 7 Stapler 3 Shift roller 8 Gripper 4 Switchback part 9 Stack height detection lever 5 Entrance roller F 1 4 F 1 4 ...

Page 14: ...2 2 Technology Technology Basic Configuration Work of Service ...

Page 15: ...detect the stacking height when the stack ejection has completed Switchback part Shift roller Entrance roller Stapler Gripper Trailing edge aligning plate Stack tray Processing tray Stack height detetion lever Ejection roller of the host machine Non sort stacking operation F 2 1 F 2 1 Offset operation 1 Outline Stacking the ejected paper from the host machine onto the processing tray Every paper s...

Page 16: ...to detect the paper The operation 9 through 18 are applicable only to the double stapling side stitching 9 The shift roller moves down and gives higher pressure to the paper stack Gripper then opens and evacuates itself to the connecting position with the stapler Stack tray Shift roller Higher nip pressure Stapler Gripper Gripper evacuates itself to the connecting position Stack height detetion le...

Page 17: ...gripper had connected to the stapler at step 10 Gripper opens to release the connection The stapler and the gripper move Conveying direction Returning to the connecting position After the stapling operation the shift roller rotates to convey the paper stack until the trailing edge of the stack gets into the paper guide 15 When the gripper opens the connecting lever moves upward to release the conn...

Page 18: ... sheets 1 Replacement Static eliminator at the entrance p 4 11 Periodically serviced parts none T 2 1 T 2 1 Customer maintenance Cleaning the offset roller Details Offset roller should be cleaned once a month to maintain the accuracy of the stacking alignment as foreign articles like dust are likely to stick to the roller 1 Instruction 1 With holding up the roller a little rub off paper dusts etc ...

Page 19: ...3 3 Periodic Servicing Periodic Servicing Periodic Service Works ...

Page 20: ...No Category Part name Part number Qty Interval Remarks Adjusted not adjusted Counter Reference 1 Stapler Stapler FM4 2710 1 CR 500 000 sheets None FIN STPR p 4 8 2 Processing tray Offset Roller 4A3 1121 2 CR 1 000 000 sheets None OFST RL p 4 9 3 Shutter unit FL3 4298 1 CR 1 000 000 sheets None DL STC p 4 10 4 Paper retainer Front FL3 4304 1 CR 1 000 000 sheets None ENT STC p 4 11 5 Paper retainer ...

Page 21: ...ts Replacement and Cleaning Procedure Parts Replacement and Cleaning Procedure List of Parts Main Units Consumable Parts Requiring Periodic Replacement and Cleaning Points Solenoids Motors Switches PCBs Others ...

Page 22: ...o page 4 27 M12 Additional Tray lift motor FK2 8754 Refer to page 4 26 SW1 Front cover switch FM4 2136 Refer to page 4 30 SW2 Stapler safety switch FM4 2152 Refer to page 4 31 SOL1 Paper lever drive solenoid FL3 4299 Refer to page 4 13 SOL2 Stapler solenoid FK2 8762 Refer to page 4 15 F 4 1 F 4 1 T 4 1 T 4 1 Sensors1 S5 S1 S2 S3 S17 S16 S14 S15 S6 S21 S23 S22 No Part name Part number Reference S1 ...

Page 23: ...on sensor WG8 5836 S10 Stapler move HP sensor WG8 5836 S11 Paper surface sensor1 WG8 5836 S12 Paper surface sensor2 WG8 5836 S13 Gripper arm sensor WG8 5836 S18 Stapler HP sensor S19 Stapler edging sensor S20 Stapler sensor T 4 3 T 4 3 PCBs PCB2 PCB1 PCB3 No Part name Part number Reference PCB1 Finisher controller PCB FM4 2124 Refer to page 4 35 PCB2 Flexible cable broadcast PCB FM4 2125 Refer to ...

Page 24: ... 2 F 4 2 2 Remove the additional tray PCB along with the mount only when the additional tray is installed x1 F 4 3 F 4 3 3 Disconnect one flexible cable and eight connectors 4 Remove one wire saddle 5 Remove two screws and then pull out the finisher controller PCB along with the mount x2 x9 x1 F 4 4 F 4 4 6 Remove four wire saddles and the harness from the harness guide and then pull out the finis...

Page 25: ... x8 F 4 6 F 4 6 8 Place the finisher controller PCB as shown remove six screws and then the upper guide x6 F 4 7 F 4 7 9 Remove one wire saddle one connector and then the harness leading to the upper guide from the harness guide x1 x1 F 4 8 F 4 8 10 Remove five wire saddles two edge saddles and then the additional tray harness rearward only when the additional tray is installed x7 F 4 9 F 4 9 ...

Page 26: ... Removing the Upper Unit Parts Replacement and Cleaning Procedure Main Units Removing the Upper Unit 11 Remove the harness from the harness guide 12 Remove one screw and then the cover x1 F 4 10 F 4 10 13 Remove four screws and then the upper unit x4 F 4 11 F 4 11 ...

Page 27: ...cedure Main Units Removing the Gripper Unit Removing the Gripper Unit 1 Remove the upper unit Removing the Upper Unit page 4 4 2 Move the stapler rearward F 4 12 F 4 12 3 Remove the reuse band 4 Pull out the gripper unit in the direction of the arrow x2 F 4 13 F 4 13 5 Press the lever to remove the gripper unit F 4 14 F 4 14 ...

Page 28: ...ts Requiring Periodic Replacement and Cleaning Points Removing the Stapler Unit Consumable Parts Requiring Periodic Replacement and Cleaning Points Removing the Stapler Unit 1 Remove three screws to remove the inner cover x3 F 4 15 F 4 15 2 Remove one screw to remove the stapler cover x2 x1 F 4 16 F 4 16 3 Remove two connectors x2 F 4 17 F 4 17 4 Remove one screw to remove the stapler x1 F 4 18 F ...

Page 29: ...dure Consumable Parts Requiring Periodic Replacement and Cleaning Points Removing the Offset Roller Removing the Offset Roller 1 Remove six screws and then remove the upper guide x6 F 4 19 F 4 19 2 Remove the resin retaining ring and then remove the offset roller F 4 20 F 4 20 MEMO Do not move the shaft to the rear side because the straight pin comes off from the shaft F 4 21 F 4 21 ...

Page 30: ...he Shutter Unit Parts Replacement and Cleaning Procedure Consumable Parts Requiring Periodic Replacement and Cleaning Points Removing the Shutter Unit Removing the Shutter Unit 1 Remove six screws and then remove the upper guide x6 F 4 22 F 4 22 2 Remove two springs from the upper guide and then remove the shutter unit F 4 23 F 4 23 ...

Page 31: ...rocedure Consumable Parts Requiring Periodic Replacement and Cleaning Points Removing the Paper retainer front rear Removing the Paper retainer front rear 1 Remove six screws and then remove the upper guide x6 F 4 24 F 4 24 2 Remove the guide front rear F 4 25 F 4 25 CAUTION When attaching the guide front rear attach the guide so that the pin may hide behind the guide as follows F 4 26 F 4 26 ...

Page 32: ...the Paper retainer front rear Parts Replacement and Cleaning Procedure Consumable Parts Requiring Periodic Replacement and Cleaning Points Removing the Paper retainer front rear 3 Using a flat blade screw driver or the like remove the hooks of the paper retainer front rear and then remove the paper retainer front rear F 4 27 F 4 27 ...

Page 33: ... Drive Solenoid 1 Remove the upper unit Removing the Upper Unit page 4 4 2 Move the stapler rearward F 4 28 F 4 28 3 Remove the reuse band of the additional tray harness only when the additional tray is installed 4 Remove the reuse band of the tray harness 5 Remove two screws x1 x2 F 4 29 F 4 29 6 Remove the additional tray only when the additional tray is installed 7 Remove the tray F 4 30 F 4 30...

Page 34: ...9 Remove three screws and then the grate shaped guide lower x3 F 4 32 F 4 32 10 Remove two wire saddles 11 Disconnect the relay connector and one screw x1 x1 x2 F 4 33 F 4 33 12 Remove three screws and then the processing tray x3 F 4 34 F 4 34 13 Remove the harness from the harness guide 14 Remove one screw and then the paper lever unit 15 Remove two screws and then the paper lever drive solenoid ...

Page 35: ...per unit Removing the Upper Unit page 4 4 2 Move the stapler rearward F 4 36 F 4 36 3 Remove the reuse band of the additional tray harness only when the additional tray is installed 4 Remove the reuse band of the tray harness 5 Remove one screw x1 x2 F 4 37 F 4 37 6 Remove the additional tray harness only when the additional tray is installed 7 Remove the tray F 4 38 F 4 38 8 Move the gripper unit...

Page 36: ... the Staple Solenoid 9 Remove three screws and then the grate shaped guide lower x3 F 4 40 F 4 40 10 Remove two wire saddles 11 Disconnect the relay connector and one screw x1 x1 x2 F 4 41 F 4 41 12 Remove three screws and then the processing tray x3 F 4 42 F 4 42 13 Remove the harness from the harness guide 14 Remove one screw and then the paper lever unit x1 x1 F 4 43 F 4 43 ...

Page 37: ...e Removing the Solenoid Removing the Staple Solenoid Parts Replacement and Cleaning Procedure Removing the Solenoid Removing the Staple Solenoid 15 Lay down the finisher lower unit as shown 16 Remove one screw and then the staple solenoid x1 F 4 44 F 4 44 ...

Page 38: ...Removing the Shift Roller Release Motor 1 Remove three screws and then the inner cover x3 F 4 45 F 4 45 2 Remove the additional tray PCB along with the mount only when the additional tray is installed x1 F 4 46 F 4 46 3 Remove six screws and then the upper guide x6 F 4 47 F 4 47 4 Disconnect the relay connector of the shift roller disengage motor cable 5 Remove the cable from one wire saddle and t...

Page 39: ...Procedure Removing the Motors Removing the Shift Motor 6 Remove two screws and then the shift roller release motor x2 F 4 49 F 4 49 Removing the Shift Motor 1 Remove two screws and then the inner cover x3 F 4 50 F 4 50 2 Remove the additional tray PCB along with the mount only when the additional tray is installed x1 F 4 51 F 4 51 ...

Page 40: ...then pull out the finisher controller PCB along with the mount x2 x9 x1 F 4 52 F 4 52 6 Remove four wire saddles and the harness from the harness guide and then pull out the finisher controller PCB along with the mount x4 F 4 53 F 4 53 7 Disconnect eight connectors x8 F 4 54 F 4 54 8 Disconnect the relay connector of the shift motor cable 9 Disconnect the relay connector 10 Remove one wire saddle ...

Page 41: ...edure Removing the Motors Removing the Feed Motor 11 Release the harness from the guide 12 Remove one screw and then the harness guide x1 F 4 56 F 4 56 13 Remove two screws and then remove the shift motor x2 F 4 57 F 4 57 Removing the Feed Motor 1 Disconnect one connector 2 Remove two screws and then the feed motor x2 x1 F 4 58 F 4 58 ...

Page 42: ...e 4 7 2 Remove one screw and then the cover 3 Remove one connector and then the harness from the harness guide x1 F 4 59 F 4 59 4 Remove two screws and then the gripper open close motor x2 F 4 60 F 4 60 Removing the STP Move Motor Gripper Unit Move Motor 1 Remove the upper unit Removing the Upper Unit page 4 4 2 Move the stapler rearward F 4 61 F 4 61 3 Remove the reuse band of the additional tray...

Page 43: ... the STP Move Motor Gripper Unit Move Motor 6 Remove the additional tray harness only when the additional tray is installed 7 Remove the tray F 4 63 F 4 63 8 Move the gripper unit in the direction of the arrow F 4 64 F 4 64 9 Remove three screws and then the grate shaped guide lower x3 F 4 65 F 4 65 10 Remove two wire saddles 11 Disconnect the relay connector and one screw x1 x1 x2 F 4 66 F 4 66 ...

Page 44: ...s Replacement and Cleaning Procedure Removing the Motors Removing the STP Move Motor Gripper Unit Move Motor 12 Remove three screws and then the processing tray x3 F 4 67 F 4 67 13 Disconnect two connectors and the spring x2 F 4 68 F 4 68 14 Remove two screws and then the STP move motor gripper unit move motor unit x2 F 4 69 F 4 69 ...

Page 45: ...r 1 Remove the harness from the harness guide 2 Disconnect one relay connector 3 Remove one screw and then the cover x1 F 4 70 F 4 70 4 Remove two reuse bands 5 Remove two screws and then the cover x2 x2 F 4 71 F 4 71 6 Remove three resin rings two pulleys one gear one belt and three parallel pins F 4 72 F 4 72 7 Remove two screws and then the entrance roller release stopper HP motor along with th...

Page 46: ...otor Removing the Additional Tray Lift Motor 1 Remove the additional tray 2 Remove two screws and then the top cover of the tray 3 Disconnect one connector x2 x1 F 4 74 F 4 74 4 Turn over the tray 5 Remove two screws and then the bottom cover of the tray x2 F 4 75 F 4 75 6 Remove four screws one earth cable one washer and one plate x4 F 4 76 F 4 76 7 Remove one screw and then the harness guide x1 ...

Page 47: ... Removing the Motors Removing the Tray Lift Motor 8 Remove one screw and then the tray lift motor unit along with the mount x1 F 4 78 F 4 78 Removing the Tray Lift Motor 1 Remove the additional tray 2 Remove one reuse band two connectors and one screw to remove the earth cable x1 x2 F 4 79 F 4 79 3 Raise the standard to remove it F 4 80 F 4 80 ...

Page 48: ...g the Tray Lift Motor 4 Remove two screws and then the top cover of the tray 5 Disconnect one connector x1 x2 F 4 81 F 4 81 6 Turn over the tray 7 Remove two screws and then the bottom cover of the tray x2 F 4 82 F 4 82 8 Remove three screws one earth cable one washer one spring and one plate x3 F 4 83 F 4 83 9 Remove one screw and then the harness guide x1 F 4 84 F 4 84 ...

Page 49: ...ng Procedure Removing the Motors Removing the Tray Lift Motor Parts Replacement and Cleaning Procedure Removing the Motors Removing the Tray Lift Motor 10 Remove one screw and then the tray lift motor unit along with the mount x1 F 4 85 F 4 85 ...

Page 50: ...6 F 4 86 2 Remove the additional tray PCB along with the mount only when the additional tray is installed x1 F 4 87 F 4 87 3 Disconnect one flexible cable and eight connectors 4 Remove one wire saddle 5 Remove two screws and then pull out the finisher controller PCB along with the mount x2 x9 x1 F 4 88 F 4 88 6 Remove four wire saddles and then the harness from the harness guide 7 Pull the finishe...

Page 51: ... and Cleaning Procedure Removing the Switches Removing the Staple Safety Switch 9 Remove one wire saddle and two connectors 10 Remove the front cover switch F 4 90 F 4 90 Removing the Staple Safety Switch 1 Remove three screws and then the inner cover x3 F 4 91 F 4 91 2 Remove six screws and then the upper guide x6 F 4 92 F 4 92 ...

Page 52: ...ng Procedure Removing the Switches Removing the Staple Safety Switch 3 Remove the additional tray PCB along with the mount only when the additional tray is installed x1 F 4 93 F 4 93 4 Disconnect the relay connector of the staple safety switch and then remove harness from the wire saddle and harness guide x1 x4 F 4 94 F 4 94 F 4 95 F 4 95 ...

Page 53: ...tches Removing the Staple Safety Switch Parts Replacement and Cleaning Procedure Removing the Switches Removing the Staple Safety Switch 5 Release the hook using a flat blade screwdriver or the like and then remove the cover 6 Remove the staple safety switch F 4 96 F 4 96 ...

Page 54: ...dure Removing the PCB Removing the Additional Tray PCB Removing the PCB Removing the Additional Tray PCB 1 Remove three screws and then the inner cover x3 F 4 97 F 4 97 2 Disconnect the three connectors from the additional tray PCB x3 F 4 98 F 4 98 3 Remove one screw and two locking supports and then the additional tray PCB x1 F 4 99 F 4 99 ...

Page 55: ... cover x3 F 4 100 F 4 100 2 Remove the additional tray PCB along with the mount only when the additional tray is installed x1 F 4 101 F 4 101 3 Disconnect one flexible cable and eight connectors 4 Remove one wire saddle 5 Remove two screws and then pull out the finisher controller PCB along with the mount x2 x9 x1 F 4 102 F 4 102 6 Remove four wire saddles and the harness from the harness guide an...

Page 56: ...oller PCB Parts Replacement and Cleaning Procedure Removing the PCB Removing the Finisher Controller PCB 7 Disconnect eight connectors x8 F 4 104 F 4 104 8 Detach the PCB cover in the direction of the arrow F 4 105 F 4 105 9 Remove three screws and then the finisher controller PCB x3 F 4 106 F 4 106 ...

Page 57: ...ast PCB 1 Remove two screws and then the inner cover x3 F 4 107 F 4 107 2 Move the stapler unit rearward 3 Remove the harness from the harness guide 4 Remove one screw and then the cover x1 F 4 108 F 4 108 5 Remove two screws and then the Flexible Cable Broadcast PCB x2 F 4 109 F 4 109 6 Disconnect two connectors 7 Remove the flexible cable fixture and then disconnect the flexible cable 8 Remove t...

Page 58: ...llation Procedure MEMO The stapler cradle without stapler unit can run off the rails when it is moved rearward If this happens bring back the stapler cradle onto the rails following the procedure below This also applies to the stapler cradle with a stapler unit 1 With the front rail for stapler movement positioned as shown move the stapler cradle forward to put the stapler cradle pin on the rail F...

Page 59: ...5 5 Installation Inner Finisher A1 Installation Inner Finisher A1 Making Pre installtion Checks Checking Bundled Components How to Utilize This Installation Procedure Installation Procedure ...

Page 60: ...led in the host machine besides the Inner Finisher A1 fit the DP support plate and the cables contained in a carton box of the USB Device Port B1 prior to the installation of the Inner Finisher A1 If the USB Device Port B1 has already been installed in the host machine tentatively remove the device port body except for the DP support plate and the cables prior to the service manual of the Inner Fi...

Page 61: ... 4 6 3 1 8 7 11 10 9 9 14 9 9 2 12 5 13 1 Finisher 1pc 2 Right front cover 1pc 3 Staple cartridge 1pc 4 Staple sheet 3pcs 5 Fixture 1pc 6 Front lower cover 1pc 7 Finisher guide 1pc 8 Tray lower cover 1pc 9 Screw RS tight M3x6 5pcs 10 Screw Binding M3x6 1pc 11 Screw Binding M3x12 1pc 12 Wire saddle 1pc 13 Harness cover 1pc 14 Main power label 1pc F 5 3 F 5 3 ...

Page 62: ...ing to the illustration of Bundled Components described in this procedure The below symbol appears on the illustration in some steps when the parts contained in the shipping carton are to be used Mind this symbol to be aware the parts contained in the shipping carton are to be used Packaged Item Symbols in the Illustration The frequently performed operations works are described with symbols in thi...

Page 63: ...ns shown in the figure and take out the finisher from the carton Hold the positions specified by the instruction labels F 5 4 F 5 4 2 Remove the adhesive tapes and cushions and remove 3 screws to detach the 2 fixtures x3 F 5 5 F 5 5 3 Remove the stopper and take out the 2nd delivery tray This step is applicable only when the 2nd delivery tray is installed in the host machine The 2nd delivery tray ...

Page 64: ...rsal guide The reversal guide is no longer reused x2 F 5 7 F 5 7 5 Open the toner cover and the right door of the host machine F 5 8 F 5 8 F 5 9 F 5 9 6 Remove 1 cap and 2 screws to detach the combined right front cover of the host machine and the inner cover The right front cover is no longer reused x2 F 5 10 F 5 10 7 Remove 1 screw TP to detach the magnet catcher x1 F 5 11 F 5 11 ...

Page 65: ...tray of the host machine and its lower cover The lower cover is no longer reused MEMO It is good idea to place the paper in the host machine after removing the delivery tray to avoid screws falling in the host machine F 5 13 F 5 13 10 Release the fittings to remove the left silver cover from tray lower cover MEMO Slide the cover to the front side to release the fittings and then lift it up F 5 14 ...

Page 66: ...om the right front cover F 5 16 F 5 16 13 Fit the switch cover removed at Step 12 to the Right front cover F 5 17 F 5 17 14 Remove 1 cap and 1 screw to detach the inner cover small of the host machine The inner cover small is no longer reused x1 F 5 18 F 5 18 15 Remove the sensor flag of the 1st delivery tray The sensor flag is no longer reused MEMO Bend the sensor flag shaft a little to remove it...

Page 67: ...17 Remove 1 screw to detach the small cover Reverse the small cover and restore it to the original position Removed screw is no longer reused for the installation This step is applicable only when the 2nd delivery tray is installed in the host machine MEMO The removed screw is no longer reused F 5 21 F 5 21 18 Remove 2 screws to detach the control panel lower cover The lower cover is no longer reu...

Page 68: ...20 Slide the tray lower cover to rear side until it stops while pressing it down and fix it by 1 screw binding screw M3x6 using a stubby screwdriver x1 F 5 24 F 5 24 21 Fix the supplied harness cover and finisher guide with 1 screw binding screw M3x12 using a stubby screwdriver x1 F 5 25 F 5 25 22 Fix the supplied wire saddle to the upper side of the fan F 5 26 F 5 26 ...

Page 69: ...igure and lift the finisher and then set the finisher into the host machine CAUTION When setting the finisher in the host machine be careful so that the right lower plate does not touch the hook of the silver cover F 5 27 F 5 27 24 Fit the fixture with 1 screw RS tight screw M3x6 x1 F 5 28 F 5 28 25 Fix the right side of the finisher to the host machine with 1 screw RS tight screw M3x6 x1 F 5 29 F...

Page 70: ...ble through the wire saddle fixed at Step 22 and attach the connectors to the host machine connectors x2 F 5 30 F 5 30 27 Fix the front silver cover with 2 screws removed at Step 8 Left TP screw Right RS tight screw x2 F 5 31 F 5 31 28 Fix the supplied front lower cover with 1 screw RS tight screw M3x6 x1 F 5 32 F 5 32 29 Fix the magnet catcher with 1 screw removed at Step 7 x1 F 5 33 F 5 33 ...

Page 71: ...ll the external covers Stick the supplied main power label on the upper part of the main power switch F 5 36 F 5 36 33 The following parts remain after installing the finisher Make sure not to leave the remained parts at the site Delivery tray 1 pc 2nd delivery tray 1 pc 1 Stopper 1 pc 1 Reversal guide 1 pc Right front cover 1 pc Inner cover small 1 pc Control panel lower cover 1 pc Sensor flag 1 ...

Page 72: ...6 6 Installation Addtional Tray A1 Installation Addtional Tray A1 Making Pre installtion Checks Checking Bundled Components How to Utilize This Installation Procedure Installation Procedure ...

Page 73: ... Pre installation Checks Cautions at the Time of Installation Making Pre installation Checks Cautions at the Time of Installation 1 How to Disconnect the Main Power 1 Turn OFF the main power switch of the Host Machine 2 Be sure that the Control Panel Display and the Main Power Lamp are both turned OFF and then disconnect the power plug F 6 1 F 6 1 ...

Page 74: ... Checking Bundled Components Installation Addtional Tray A1 Checking Bundled Components Checking Bundled Components 4 3 1 2 5 1 Additional tray 1pc 2 Driver PCB 1pc 3 Relay harness 1pc 4 Wire saddles 3pcs 5 Screw RS tight M3 x 6 1pc F 6 2 F 6 2 ...

Page 75: ...ing to the illustration of Bundled Components described in this procedure The below symbol appears on the illustration in some steps when the parts contained in the shipping carton are to be used Mind this symbol to be aware the parts contained in the shipping carton are to be used Packaged Item Symbols in the Illustration The frequently performed operations works are described with symbols in thi...

Page 76: ...hine Installation Procedure Preparation to install in the host machine 1 Remove the 6 screws to detach the upper guide Stepped screw x 2 Binding screw x 4 Stepped screw x6 F 6 3 F 6 3 2 Remove the screw to free the safety switch sensor unit x1 F 6 4 F 6 4 3 Hold the standard tray by hand and insert a screwdriver in the tray bottom hole for releasing the ratchet gear to have the tray down F 6 5 F 6...

Page 77: ...ure Connecting to Connected Equipment Connecting to Connected Equipment 1 Set the guide wheels of the additional tray to the finisher rail and move the additional tray down with the same way as Step 3 F 6 6 F 6 6 MEMO Confirm that the tray does not incline The difference of height between B and B must be 2 mm or less A B A B 2 mm B A B A F 6 7 F 6 7 ...

Page 78: ...nstallation Procedure Connecting to Connected Equipment 2 Remove the 3 screws to detach the inner front cover x3 F 6 8 F 6 8 3 Fix the additional tray driver PCB with the supplied screw x1 F 6 9 F 6 9 4 Fix the supplied 3 harness guides x3 F 6 10 F 6 10 5 Put the additional tray harness in the slit of the harness guide F 6 11 F 6 11 ...

Page 79: ...onnected Equipment 6 Wire the harness along the harness guide part A of the rear cover and fix the reuse band Then fix the grounding wire together with the one of the standard tray harness A F 6 12 F 6 12 7 Set the harness in the 6 harness guides x6 F 6 13 F 6 13 8 Joint the 2 connectors to the driver PCB and set the harness in the 2 harness guides x2 x2 F 6 14 F 6 14 ...

Page 80: ...he additional tray driver PCB x2 F 6 15 F 6 15 10 Fix the inner front cover removed in Step 5 with the 3 screws x3 F 6 16 F 6 16 11 Put the upper guide as shown in the figure paying attentionto the safety switch sensor unit Then fix it with 6 screws Stepped screw x 2 Binding screw x 4 MEMO Confirm that the harness fixed at the step 10 does not come out of the upper guide Stepped screw x6 F 6 17 F ...

Page 81: ...Appendix Service Tools General Circuit Diagram ...

Page 82: ...ls Solvents and Oils No Name Uses Composition Remarks 1 Vic Clean Cleaning e g glass plastic rubber parts external covers Hydrocarbon fluorine family Alcohol Surface activating agent Water Do not bring near fire Procure locally Isopropyl alcohol may besubstituted Special Tools None T 6 1 T 6 1 ...

Page 83: ...5 3 2 1 S3 3 2 1 S1 3 2 1 S2 CN21 CN25 CN23 S6 S12 1 2 3 CN30 1 2 3 CN27 1 2 3 CN29 15 14 13 12 11 10 9 8 6 5 4 3 2 1 7 CN37 1 2 3 CN28 S16 1 2 3 S15 1 2 3 4 CN13 1 2 3 4 5 6 7 CN41 CN26L CN26LH 1 2 3 CN96 MT5 MT6 12 11 8 0 1 9 7 6 5 4 3 2 1 CN95L CN94D 2 1 3 2 1 3 2 1 3 2 1 3 2 1 1 2 3 1 2 3 1 2 3 3 2 1 1 2 3 1 2 3 3 2 1 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 7 6 5 4 3 2 1 2 ...

Page 84: ...3 12 11 8 1 2 3 4 5 6 7 9 10 CN55 13 12 11 8 1 2 3 4 5 6 7 9 10 CN7 3 2 1 S21 1 2 3 S22 2 3 1 CN58 2 3 1 CN60 MT5 8 1 2 3 4 5 6 7 9 CN5 1 2 CN6 1 3 2 CN59 MT6 Finisher Controller PCB Additional Tray Upper Lower Limit Sensor Additional Tray Paper Sensor Additional Tray Clock Sensor Additional Tray Lift Motor Additional Tray PCB ...

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