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3

Cast Iron Series

perature generated and retain the pres-
sure. All pressurized components of the
air system must have a pressure rating
higher than or equal to the 200 psi for
two-stage compressors or 150 psi for sin-
gle stage compressors ASME safety valve
setting. Incorrect selection and installa-
tion of any tube, pipe or hose could result
in bursting and injury. Connect piping sys-
tem to tank using the same size fitting as
the discharge port.

INSTALLING A SHUT-OFF VALVE

A shut-off valve should be installed on
the discharge port of the tank to control
the air flow out of the tank. The valve
should be located between the tank and
the piping system. 

Never  install a 
shut-off valve

between the compressor pump and the
tank. Personal injury and/or equipment
damage may occur. Never use reducers
in discharge piping.

When creating a permanently installed
system to distribute compressed air, find
the total length of the system and select

pipe size from the chart.  Bury under-
ground lines below the frost line and
avoid pockets where condensation can
gather and freeze.

Apply air pressure to the piping installa-
tion and make sure all joints are free
from leaks BEFORE underground lines
are covered. Before putting the compres-
sor into service, find and repair all leaks
in the piping, fittings and connections.

WIRING

All wiring and
electrical connec-

tions must be performed by a qualified
electrician. Installations must be in
accordance with local and national
codes.

Overheating, short 

circuiting and fire

damage will result from inadequate
wiring.

Wiring must be installed in accordance
with National Electrical Code and local
codes and standards that have been set
up covering electrical apparatus and
wiring.  These should be consulted and
local ordinances observed. Be certain that
adequate wire sizes are used, and that:

1. Service is of adequate ampere rating.

2. The supply line has the same electri-

cal characteristics (voltage, cycles and
phase) as the motor.

3. The line wire is the proper size and

that no other equipment is operated
from the same line. The chart gives
minimum recommended wire sizes for
compressor installations. 

10

1/2”

1/2”

3/4”

3/4”

20

3/4

3/4

3/4

1

40

3/4

1

1

1

60

3/4

1

1

1

100

1

1

1

1

1

/

4

MINIMUM PIPE SIZE

FOR COMPRESSED AIR LINE

Length Of Piping System

CFM

25’

50’

100’

250’

Safety Valve Access

Pressure
Switch

Factory
Mounted
Magnetic
Starter

Discharge Port

Drain cock

Isolation Pad

Check
Valve

Pump

Motor

Tank

Discharge
Tube

Tank

Shut-off

Valve

Pressure
Gauge

Pump

Pressure
Gauge

Discharge

Tube

Motor

Pressure
Switch

Safety Valve

Drain Cock

Tank

Discharge Port

Tank Shut-off Valve

Isolation Pad

Figure 1 - Vertical Unit Identification

(available separately)

(available separately)

Installation 

(Con’t)

(available separately)

(available
separately)

(Not on
all units)

www.campbellhausfeld.com

MINIMUM WIRE SIZE

USE 75°C COPPER WIRE

Single
Phase

Three Phase

HP

Amps

230V

208/230V 460/575V

SPL up to 22.0 10 AWG
5.0

8 AWG

12 AWG

14 AWG

7.5

8 AWG

10 AWG

12 AWG

10.0

N/A

8 AWG

12 AWG

15.0

N/A

6 AWG

10 AWG

25.0

N/A

3 AWG

8 AWG

Summary of Contents for Cast Iron Series

Page 1: ...ent This additional equipment is necessary to properly filter and puri fy the air to meet minimal specifica tions for Grade D breathing as described in Compressed Gas Association Commodity Specificati...

Page 2: ...icinity of open flame or near ignition sources including the compressor unit 16 Do not smoke when spraying paint insecticides or other flammable substances 17 Use a face mask respi rator when spraying...

Page 3: ...must be in accordance with local and national codes Overheating short circuiting and fire damage will result from inadequate wiring Wiring must be installed in accordance with National Electrical Code...

Page 4: ...ter is required Use Figure 4 wiring diagram To change to the alternate voltage on three phase motors with 230 460 ratings 1 Rewire motor per data plate on motor or instruction sheet 2 Check electric r...

Page 5: ...ck completely and run the compressor for 60 minutes See Figure 6 NOTICE 150 psi for two stage compressors or 120 psi for single stage compressors by open ing the drain cock or an air valve con nected...

Page 6: ...ATION See Operation Add oil as required The oil and oil filter should be changed every NOTICE three months or after every 500 hours of operation whichever comes first Only pressure lubricated pumps ha...

Page 7: ...ext item 2 Replace motor 3 Replace check valve or unloader valve 4 Repair or replace pressure switch 1 Adjust or replace 2 Clean or replace faulty valve 3 Be sure that fuses and heaters are rated prop...

Page 8: ...ts etc G Gasoline engines and components are expressly excluded from coverage under this limited warranty The Purchaser must comply with the warranty given by the engine manufacturer which is supplied...

Page 9: ...iration Grade D d crite dans le Compressed Gas Association Commodity Specification G 7 1 1966 OSHA 29 CFR 1910 134 and or Canadian Standards Associations CSA D N GATION DES GARANTIES SI LE COMPRESSEUR...

Page 10: ...de l endroit de pulv risation pour r duire l accumulation de surpul v risation sur le compresseur 19 Suivre les instructions du fabricant pendant la pulv risation ou le nettoy age avec des solvants ou...

Page 11: ...bleau Enterrer les lignes souterraines sous le niveau de g l e et viter les poches o la condensa tion pourrait s accumuler et geler Appliquer la pression d air la tuyauterie et assurer que toutes les...

Page 12: ...re 4 Changement de la tension alternative sur les moteurs triphas s de classifica tion 230 460 1 Remettre neuf la canalisation lec trique selon la plaque de donn es situ e sur le moteur ou selon les i...

Page 13: ...ondi tions humides pour dur es courtes l hu midit peut se condenser dans le carter et ATTENTION ATTENTION DANGER l huile peut para tre cr meuse L huile qui est contamin e avec de l eau condens e ne fo...

Page 14: ...nt et en touchant le limbe sur les deux bords de la face Les courroies devraient tre parall les la limande Voir la Figure 9 Dimension A devrait tre la m me que B et C pour assurer l alignement correct...

Page 15: ...errer ou placer sur des tampons isolateurs 4 Remplacer le clapet Canaliser l air une source d air moins humide Faire fonctionner la pompe contiuellement pour une heure 1 Diagnostiquer les probl mes de...

Page 16: ...es sont express ment exclus de cette garantie limit e L acheteur doit observer la garantie du fabricant de moteur qui est fournie avec le produit H Articles suppl mentaires qui ne sont pas couverts so...

Page 17: ...ones m nimas sobre aire respirable de Grado D descritas en la Especificaci n de Productos G 7 1 1966 de la Asociaci n de Gases Comprimidos Igualmente deber cumplir los requisitos establecidos por el A...

Page 18: ...18 Nunca roc e pintura ni otros materi ales directamente hacia el compre sor Coloque el compresor lo m s lejos posible del rea de trabajo para minimizar la acumulaci n de residuos en el compresor 19...

Page 19: ...arge Port Drain cock Isolation Pad Check Valve Pump Motor Tank Discharge Tube Tank Shut off Valve Pressure Gauge Pump Pressure Gauge Discharge Tube Motor Pressure Switch Safety Valve Drain Cock Tank D...

Page 20: ...trucciones para el alam brado que aparecen en la placa del motor o en la hoja de instrucciones 2 Chequ e las especificaciones el ctri cas del motor de arranque magn ti co y reemplace los elementos del...

Page 21: ...y estos da os no est n cubiertos por la garant a Para evitar la condensaci n de agua en el aceite peri dicamente ut lice el compresor con una presi n de m s o menos 10 34 bar Para hacerlo abra la lla...

Page 22: ...pre remplace los tanques desgasta dos rotos o da ados Drene el l quido del tanque diariamente El tanque se debe inspeccionar cuida dosamente por lo menos una vez al a o Cerci rese de que no haya ranur...

Page 23: ...las conexiones del sistema el ctrico 1 Apri telos 2 Chequ e los cojinetes a ver si est n da ados p ngale aceite 3 Nivele la base y apri tela o col quela sobre unas almohadillas 4 Reemplace la v lvula...

Page 24: ...a motores el ctricos o de gasolina est n espec ficamente exclu dos de la cobertura de esta garant a limitada stos deben ser enviados por el comprador al fabricante original o a los centros de servicio...

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