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Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or prop-
erty damage! Retain instructions for future reference.

Air compressor units are intended to
provide compressed air to power pneu-
matic tools, operate spray guns and sup-
ply air for pneumatic valves and actua-
tors. The pumps supplied with these
units have oil lubricated bearings. A
small amount of oil carryover is present
in the compressed air stream.
Applications requiring air free of oil
vapor should have the appropriate filter
installed. The air compressor units are to
be mounted per the instructions provid-
ed on a solid floor. Any other use of
these units will void the warranty and
the manufacturer will not be responsi-
ble for problems or damages resulting
from such misuse. Refer to the enclosed
“Replacement Parts Manual” to identify
compressor as single stage or two-stage.

Safety Guidelines

This manual contains information that is
very important to know and understand.
This information is provided for SAFETY
and to PREVENT EQUIPMENT PROB-
LEMS. To help recognize this informa-
tion, observe the following symbols. 

Danger indicates 
an imminently haz-

ardous situation which, if not avoided,
will result in death or serious injury.

Warning indicates 
a potentially haz-

ardous situation which, if not avoided,
could result in death or serious injury.

Caution indicates a 
potentially haz-

ardous situation which, if not avoided,
MAY result in minor or moderate
injury.

Notice indicates 

important informa-

tion, that if not followed, may cause
damage to equipment.

!

NOTICE

Operating Instructions

Cast Iron Series

Breathable Air Warning

This compressor/pump is NOT
equipped and should NOT be used
“as is” to supply breathing quality
air. For any application of air for
human consumption, you must fit
the air compressor/pump with suit-
able in-line safety and alarm equip-
ment. This additional equipment is
necessary to properly filter and puri-
fy the air to meet minimal specifica-
tions for Grade D breathing  as
described in Compressed Gas
Association Commodity
Specification G 7.1 - 1966, OSHA 29
CFR 1910. 134, and/or Canadian
Standards Associations (CSA).

DISCLAIMER OF WARRANTIES

In the event the compressor is used
for the purpose of breathing air
application and proper in-line safety
and alarm equipment is not simulta-
neously used, existing warranties
are void, and Campbell Hausfeld dis-
claims any liability whatsoever for
any loss, personal injury or damage.

Unpacking

After unpacking the unit, inspect care-
fully for any damage that may have
occurred during transit. Make sure to
tighten fittings, bolts, etc., before
putting unit into service.

Do not operate 
unit if damaged

during shipping, handling or use.
Damage may result in bursting and
cause injury or property damage.

Since the air compressor and other
components (material pump, spray
guns, filters, lubricators, hoses, etc.)
used make up a high pressure pump-
ing system, the following safety pre-
cautions must be observed at all times:

1. Read all manuals

included with this
product carefully. 
Be thoroughly 
familiar with the
controls and the proper use of 
the equipment.

2. Follow all local electrical and safety

codes as well as the United States
National Electrical Codes (NEC) and
Occupational Safety and Health Act
(OSHA).

3. Only persons well acquainted with

these rules of safe operation should
be allowed to use the compressor.

4. Keep visitors away and NEVER

allow children in the work area.

5. Wear safety glasses and use 

hearing protection when operating
the unit.

6. Do not stand on or use the unit as 

a handhold.

IN255003AV  5/99

7. Before each use, inspect compressed

air system and electrical components
for signs of damage, deterioration,
weakness or leakage. Repair or
replace defective items before using.

8. Check all fasteners at frequent

intervals for proper tightness.

Motors, electrical equip-
ment and controls can
cause electrical arcs that

MANUAL

Air 

Compressors

Description

General Safety

© 1999 Campbell Hausfeld

For parts, product & service information

visit 

www.campbellhausfeld.com

Or call

1-800-543-6400 

for parts

Call

1-800-544-0350 

for technical assistance

Summary of Contents for Cast Iron Series

Page 1: ...ent This additional equipment is necessary to properly filter and puri fy the air to meet minimal specifica tions for Grade D breathing as described in Compressed Gas Association Commodity Specificati...

Page 2: ...icinity of open flame or near ignition sources including the compressor unit 16 Do not smoke when spraying paint insecticides or other flammable substances 17 Use a face mask respi rator when spraying...

Page 3: ...must be in accordance with local and national codes Overheating short circuiting and fire damage will result from inadequate wiring Wiring must be installed in accordance with National Electrical Code...

Page 4: ...ter is required Use Figure 4 wiring diagram To change to the alternate voltage on three phase motors with 230 460 ratings 1 Rewire motor per data plate on motor or instruction sheet 2 Check electric r...

Page 5: ...ck completely and run the compressor for 60 minutes See Figure 6 NOTICE 150 psi for two stage compressors or 120 psi for single stage compressors by open ing the drain cock or an air valve con nected...

Page 6: ...ATION See Operation Add oil as required The oil and oil filter should be changed every NOTICE three months or after every 500 hours of operation whichever comes first Only pressure lubricated pumps ha...

Page 7: ...ext item 2 Replace motor 3 Replace check valve or unloader valve 4 Repair or replace pressure switch 1 Adjust or replace 2 Clean or replace faulty valve 3 Be sure that fuses and heaters are rated prop...

Page 8: ...ts etc G Gasoline engines and components are expressly excluded from coverage under this limited warranty The Purchaser must comply with the warranty given by the engine manufacturer which is supplied...

Page 9: ...iration Grade D d crite dans le Compressed Gas Association Commodity Specification G 7 1 1966 OSHA 29 CFR 1910 134 and or Canadian Standards Associations CSA D N GATION DES GARANTIES SI LE COMPRESSEUR...

Page 10: ...de l endroit de pulv risation pour r duire l accumulation de surpul v risation sur le compresseur 19 Suivre les instructions du fabricant pendant la pulv risation ou le nettoy age avec des solvants ou...

Page 11: ...bleau Enterrer les lignes souterraines sous le niveau de g l e et viter les poches o la condensa tion pourrait s accumuler et geler Appliquer la pression d air la tuyauterie et assurer que toutes les...

Page 12: ...re 4 Changement de la tension alternative sur les moteurs triphas s de classifica tion 230 460 1 Remettre neuf la canalisation lec trique selon la plaque de donn es situ e sur le moteur ou selon les i...

Page 13: ...ondi tions humides pour dur es courtes l hu midit peut se condenser dans le carter et ATTENTION ATTENTION DANGER l huile peut para tre cr meuse L huile qui est contamin e avec de l eau condens e ne fo...

Page 14: ...nt et en touchant le limbe sur les deux bords de la face Les courroies devraient tre parall les la limande Voir la Figure 9 Dimension A devrait tre la m me que B et C pour assurer l alignement correct...

Page 15: ...errer ou placer sur des tampons isolateurs 4 Remplacer le clapet Canaliser l air une source d air moins humide Faire fonctionner la pompe contiuellement pour une heure 1 Diagnostiquer les probl mes de...

Page 16: ...es sont express ment exclus de cette garantie limit e L acheteur doit observer la garantie du fabricant de moteur qui est fournie avec le produit H Articles suppl mentaires qui ne sont pas couverts so...

Page 17: ...ones m nimas sobre aire respirable de Grado D descritas en la Especificaci n de Productos G 7 1 1966 de la Asociaci n de Gases Comprimidos Igualmente deber cumplir los requisitos establecidos por el A...

Page 18: ...18 Nunca roc e pintura ni otros materi ales directamente hacia el compre sor Coloque el compresor lo m s lejos posible del rea de trabajo para minimizar la acumulaci n de residuos en el compresor 19...

Page 19: ...arge Port Drain cock Isolation Pad Check Valve Pump Motor Tank Discharge Tube Tank Shut off Valve Pressure Gauge Pump Pressure Gauge Discharge Tube Motor Pressure Switch Safety Valve Drain Cock Tank D...

Page 20: ...trucciones para el alam brado que aparecen en la placa del motor o en la hoja de instrucciones 2 Chequ e las especificaciones el ctri cas del motor de arranque magn ti co y reemplace los elementos del...

Page 21: ...y estos da os no est n cubiertos por la garant a Para evitar la condensaci n de agua en el aceite peri dicamente ut lice el compresor con una presi n de m s o menos 10 34 bar Para hacerlo abra la lla...

Page 22: ...pre remplace los tanques desgasta dos rotos o da ados Drene el l quido del tanque diariamente El tanque se debe inspeccionar cuida dosamente por lo menos una vez al a o Cerci rese de que no haya ranur...

Page 23: ...las conexiones del sistema el ctrico 1 Apri telos 2 Chequ e los cojinetes a ver si est n da ados p ngale aceite 3 Nivele la base y apri tela o col quela sobre unas almohadillas 4 Reemplace la v lvula...

Page 24: ...a motores el ctricos o de gasolina est n espec ficamente exclu dos de la cobertura de esta garant a limitada stos deben ser enviados por el comprador al fabricante original o a los centros de servicio...

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