BWO CONTROL SYSTEM 900 Hardware Installation Download

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10 - 12

OPERATING PANELS

Edition 11.2005

10.2

Operating panels CNC920 (continuation)

Data

Display

LCD Display TFT

640 x 480

256 off 4096 colours

Touch screen with resolution

1024 x 1024

Size

10,4“

Memory

Run-time memory DRAM

16MB

Flash disk memory

8MB

for operating system and control surface

Connections

for external items:

1 key-operated switsch

4 potentiometers

1 handwheel

Keys

42 function keys, of it 15 freely shapable

PLC Keys with display on LCD Display

Interfaces

1 EtherNet RJ45

1 Serial interface (RS232 / RS422)

Summary of Contents for CONTROL SYSTEM 900

Page 1: ...ion 1 Introduction 2 Chassis 3 Power units 4 Central units 5 CNC axis modules 6 Positioning modules 7 Digital I O modules 8 Analog I O modules 9 Communication modules 10 Operating panels 11 Connectings CONTROL SYSTEM 900 ...

Page 2: ...1 1 INTRODUCTION Edition 12 2005 1 Introduction 1 1 Composition of the modules 1 2 1 2 Technical data of the modules 1 6 ...

Page 3: ... Coupling mudules KOP 084 036 2 Power units Power unit 4 A NG4 083314 3 Power unit 8 A NG8 083547 3 Power unit 16 A NG16 083548 3 Power unit 24 A NG24 084242 3 Central units CNC 32Bit ETH Standard version CNC 085003 4 CNC E 32Bit ETH Export version CNC E 085008 4 CNC 64Bit ETH Standard version CNC 085004 4 CNC E 64Bit ETH Export version CNC E 086004 4 CNC 32Bit Standard version CNC 083671 4 CNC E ...

Page 4: ...ntal AAZ4 083549 5 2 axes analog passive absolute SSI AZA2 083937 5 4 axes analog passive absolute SSI AZA4 083936 5 8 axes digital passive SERC 084544 5 3 axes passive step motor module ASM3 084079 5 POS modules 3 axes standard design analog incremental POS 083545 6 3 axes high performance design analog incremental POS 083672 6 3 axes standard design analog SSI POA 083673 6 3 axes high performanc...

Page 5: ...e 16 outputs 2A AK2 083541 7 Relay module 16 outputs AKR 083540 7 Analog input output modules Digital analog converter twofold DAW2 083706 8 Digital analog converter fourfold DAW4 083736 8 Analog digital converter fourfold ADW4 083755 8 Communication modules Module for user specific records COM 083708 9 Module for active EtherNet connection SINEC H1 RJ45 ETH 084185 9 Module for active EtherNet con...

Page 6: ... Touch screen 10 CNC 930 10 800259 10 and integrated industrial PC machine operating panel 800047 10 CNC with color LC display and Touch screen 15 CNC 930 15 800070 10 and integrated industrial PC machine operating panel 800069 10 Operating device with color LC display CNC 900 10 Operating device with color LC display and integrated industrial PC CNC900C 10 Operating panels RC RC with color LC dis...

Page 7: ... 1 slot art No 083580 CNC 64Bit ETH CPU for all CNC Functions and integrated PLC Functions CNC E 64Bit ETH User memory 3MB for NC programs and parameters Flag memory 60kB parameter 60 000 Channels 8 axes 32 Chassis with 1 slot art No 083580 CNC 32Bit CPU for complex CNC tasks as well as optionally for integrated PLC tasks CNC E 32Bit User memory of 1 5MB for NC programs and parameters Flag memory ...

Page 8: ...dule for 1 analogly selected axis incremental AAZ2 Passive axial module for 2 analogly selected axes incremental AAZ4 Passive axial module for 4 analogly selected axes incremental AZA2 Passive axial module for 2 analogly selected axes absolute AZA4 Passive axial module for 4 analogly selected axes absolute SERC Passive axial module for 8 digitally selected axes ASM for 3 step motors POS modules St...

Page 9: ...R 16 outputs Analog input output modules DAW2 with 2 analog outputs DAW4 with 4 analog outputs ADW4 with 4 differential inputs for the digitization of an analog voltage Communication modules COM Module for user specific records for connecting bar code readers for particular serial coupling arrangements etc ETH Module for active EtherNet connection AS I Module for AS interface with 1 master AS I2 M...

Page 10: ...th resolution 1024 x 1024 Run time memory DRAM with 16MB Flash disk memory with 8MB for operating system and control surface 42 function keys of it 15 freely shapable PLC keys with display on LCD Display Emergency stop switch key operated switsch Override Potentiometer 1 EtherNet interface RJ45 1 serial interface V24 RS422 CNC 920 Standard design Color LCD TFT VGA Graphic 640 x 480 10 4 256 off 40...

Page 11: ... 16Bit Touch screen resolution 1024 x 1024 Processor CPU Pentium compatibly 1 GHz Memory RAM memory 512 MB Hard disk 20 GB 42 function keys of it 15 freely shapable PLC Keys with display on the LCD Display 1 Ethernet 10 100 Mbit 1 serial interface 4 USB 1 PS 2 mouse keyboard Potentiometer handwheel key operated switsch SVGA monitor Machine operating panel separately 1 emergency stop 1 key operated...

Page 12: ...ic 640 x 480 CPU Pentium compatibly RAM Saving 8MB Hard disk 1GB floppy disk drive 3 5 Function keys cursor keys and numeric key block ASCII foil keyboard Separate ones keys for axis selection and keys for machine functions Peripheral device interface connection for handbedienteil TP 1 parallel and 2 serial interfaces 2 free slots 2 potentiometers and emergency stop keys Front version in protectiv...

Page 13: ...1 12 INTRODUCTION Edition 12 2005 ...

Page 14: ...is 2 1 General data 2 2 2 2 Chassis mounting 2 3 2 3 Chassis measurement 2 5 2 4 BUS terminal and buffer battery 2 10 2 5 Addressing of the chassis slots 2 11 2 6 BUS system 2 13 2 7 Incasing the modules 2 14 2 8 Coupling module KOP 2 15 ...

Page 15: ... to be first always put At the end on the right can follow then on more êr or on èr chassis Empty slots can be plugged to the protection with a shrouded type panel The modules are located with 2 knurled screws in the chassis Thus both a good bonding in the bus plug and the optimal contact of the cable screens are achieved Location The chassis can be installed separately from the machine or be buil...

Page 16: ...he indicated distance actual to a fixed adjustment of the rails Usually becomes with the mounting of the left Chassis started The chassis becomes into the upper DIN rail from above coming easily diagonally hung up and then against the lower rail to Prefab wall swivelled With a Philips bolt one shifts turners in the area the lower DIN rail present Locking screw approx 5 mm upward and it turns also ...

Page 17: ...ug of the 1 Chassis and the bus termination into the right plug the final chassis plugged in and attaches With one or more ground bars Article No 083920 become thoseChassis connected and to protective grounding the control cabinet connected see paragraph Safety precautions Further mechanical strength arises as a result of that Attach from fixing clips Article No 800117 at the bottom that individua...

Page 18: ...2 5 CHASSIS Edition 06 2005 2 3 Chassis measurement Chassis with 1 slot Depth of 186 5 without modules 46 2 155 190 284 47 ...

Page 19: ...2 6 CHASSIS Edition 06 2005 2 3 Chassis measurement Chassis with 2 slots Depth of 186 5 without modules 71 6 284 190 155 47 ...

Page 20: ...2 7 CHASSIS Edition 06 2005 2 3 Chassis measurement Chassis with 4 slots Depth of 186 5 without modules 122 4 284 190 155 47 ...

Page 21: ...2 8 CHASSIS Edition 06 2005 2 3 Chassis measurement Chassis with 8 slots Depth of 186 5 without modules 224 155 190 284 47 ...

Page 22: ...2 9 CHASSIS Edition 06 2005 2 3 Chassis measurement Chassis side view 4 186 5 247 18 5 284 ...

Page 23: ...2 10 CHASSIS Edition 06 2005 2 4 BUS terminal and buffer battery Buffer battery 18 5 52 102 BUS terminal 52 102 18 5 Buffer battery BUS terminal ...

Page 24: ...e gereiht So that with the E A slots no addressing gaps result those sollten of eight chassis to be first always used At the end on the right can follow then on more êr or on èr chassis Examples of chassis combinations without addressing gaps with the I O slots A1 1 1 A1 9 1 A1 17 1 A1 25 1 A 1 1 1 A1 9 1 A1 17 1 A1 1 1 A1 9 1 ...

Page 25: ... 1 1 1 A1 9 1 A1 17 1 A1 1 1 A1 9 1 Adessierungslücke A1 21 1 bis A1 24 32 Adressierungslücke A1 13 1 bis A1 16 32 Adressierungslücke A1 3 1 bis A1 8 32 2 5 Addressing of the chassis slots Examples of chassis combinations with addressing gaps with the I O slots ...

Page 26: ... Processor clock AS Address strobe DRDY Data ready MXS Memory transactions start RD Read strobe RT Read transaction WR Write strobe INT 0 3 Interrupt inputs RESET Reset signal PWRGD Power good signal from the power unit SYNC Synchronizes the take over of count of several modules The following operating voltages are available 5V 15V 15V 3 6V battery voltage for RAM buffering For regulating the 5V o...

Page 27: ...ontact in the bus plug connection as well as the contact of the cable screening with the housing are optimal Connecting the modules As a matter of principle the following installation instructions have to be taken into consideration The lines of the measuring system and of the scheduled values are to be connected to the corre sponding inputs resp outputs by means of screened cables The screenings ...

Page 28: ... and output Pin 1 screen Pin 2 TXD Pin 3 TXD Pin 4 freely Pin 5 GND Pin 6 VCC Pin 7 RXD Pin 8 RXD Pin 9 MSR ST light emitting diode for status indication displays the program and hardware status lamp on Everything in order lamp off CPU defectively no voltage or lamp defectively lamp flashes System error flash frequency 1 10s Hardware errors module or connection failed ...

Page 29: ... basic chassis group contains the power unit the central unit and the slots for the axial modules resp the POS modules The groups of the additional chassis consist of the coupling module and the slots for the I O modules The power supply is hereby performed by means of the integrated power unit of the coupling module The coupling module can be operated both in an 8 chassis and a separate 1 chassis...

Page 30: ...2 17 CHASSIS Edition 06 2005 2 8 Coupling module KOP continued Example 2 A chassis group consisting of 4 x 8 chassis arranged in 2 groups one under the other ...

Page 31: ...2 18 CHASSIS Edition 06 2005 2 8 Coupling module KOP continued Example 3 A chassis group consisting of 4 x 8 chassis arranged in 4 groups one under the other ...

Page 32: ...hassis groups Starting addresses of the groups of additional chassis The function block KOPL serves for defining the starting addresses of the additional chassis KOPL S1 9 S2 17 S3 25 Example for addresses for 8 chassis for I O and 1 chassis for KOP 9 Starting address of 1st additional chassis 17 Starting address of 2nd additional chassis 25 Starting address of 3rd additional chassis ...

Page 33: ... Output values Output voltage UO 5 5V Output current IO 5 4A for convective aeration permanently short circuit proof Output voltage UO 15 15V Output current IO 15 0 2A permanently short circuit proof Output voltage UO 15 15V Output current IO 15 0 2A permanently short circuit proof The total load for 5V and 15V must not exceed 25W The load for each individual configuration of devices can be ascert...

Page 34: ...2 21 CHASSIS Edition 06 2005 2 8 Coupling module KOP continued Block diagram CPU 16Bit SRAM 128kB x 16 Serial input output Boot BS EPROM 64kB x 16 I O BUS Power unit Input 24V Output 5V 4A ...

Page 35: ...TS Edition 11 2011 3 Power units 3 1 Power pack NG8 3 2 3 2 Power pack NG16 3 4 3 3 Safety functions starting from index J 3 6 3 4 Diagnostic functions starting from index J 3 8 3 5 Selection of the power pack 3 11 ...

Page 36: ...G8 requires on chassis also 1 slot art No 083580 Performance index J from with LED for fault condition and advanced features Red LED power failure signal Green LED back up battery Green LED 15V Green LED 15V Green LED 5V Yellow LED fault condition 0V secondary Green LED 24 V 0V primary Protection 6 0AT Input 24V 0V Screen housing ...

Page 37: ...al to GND Inputs Input voltage UE 24V DC admissible area 22V DC to 35V DC three phase bridge max ripples 3V SS max rise time of 0V on 24V 60ms Input current IE 4A with UE 24V DC and a load with 5V of 8A and with 15V of 0 5A Outputs Output voltage UA 5 5 1V 2 Output current IA 5 8A durable short circuit proof switching off Output voltage UA 15 15V 3 Output current IA 15 0 5A durable short circuit p...

Page 38: ...G16 requires on chassis also 2 slots art No 083581 Performance index J from with LED for fault condition and advanced features Red LED power failure signal Green LED back up battery Green LED 15V Green LED 15V Green LED 5V Yellow LED fault condition 0V secondary Green LED 24 V 0V primary Protection 8 0AT Input 24V 0V Screen housing ...

Page 39: ...ignal to GND Inputs Input voltage UE 24V DC admissible area 22V DC to 35V DC three phase bridge max ripples 3V SS max rise time of 0V on 24V 60ms Input current IE 8A with UE 24V DC and a load with 5V of 16A and with 15V of 1A Outputs Output voltage UA 5 5 1V 2 Output current IA 5 16A durable short circuit proof switching off Output voltage UA 15 15V 3 Output current IA 15 1A durable short circuit ...

Page 40: ...ver Voltage in the meantime has fallen again If the voltage rises to more than 40V it can blow the internal protection diode and the input fuse In this case the adapter needs to be returned for repair to BWO If the supplying external power supply in the event a short circuit current of 9A in NG8 or 12A in NG16 can provide the internal input fuse may not solve and can lead to severe fire damage ins...

Page 41: ...displayed error code 3 and set the signal to L NA Internal communication error Occur in communication between primary and secondary controller error error code is issued one the signal is set to L NA and off all voltages NA Power failure signal LED lights up when standing on level L LED turns off when level is at H The NA signal in the system is directly connected to all outputs A low level of NA ...

Page 42: ...V failure due to overload or missing bus termination power supply is switched off NA L 4 15V failure due to overload switch off 15V NA state is not changed 5 15V fault caused by overload switch off 15V NA state is not changed 6 battery voltage has dropped below 2 5 V power supply continues NA condition is not changed 7 temperature 90 C was present power supply is switched off NA L 8 36V voltage at...

Page 43: ...age monitor also works in case of failure of the 5 V supply In this case the error code displayed in succession 6 3 NA LED red This LED indicates the status of the power failure signal LED on low level LED off H level The NA signal in the system is directly connected to all output cards and analog outputs A low level of NA signal causes immediate shutdown of the outputs The NA signal is designed a...

Page 44: ...errors are reset The power supply is now working in the current limited mode and it can be determined by measuring the voltage at the test jacks which of the three output voltages is not in order Is e g the 5 V power overloaded and in normal operation all voltages off Diagnosed with this cut off function is canceled It can be switched any existing tensions active By measuring the corresponding tes...

Page 45: ...ositioning modules POS 083545 083672 1200 1300 42 70 0 01 POA 083673 083674 1200 1300 42 70 0 01 SMM 083676 083677 1050 1160 50 30 0 01 I O modules AEK SEA 083950 084126 140 250 Ausgänge aus ein EK 083946 110 AK 083942 155 380 Ausgänge aus ein AK2 083541 145 250 Ausgänge aus ein AKR 083540 150 250 Ausgänge aus ein ADW4 ADW4E 083755 084647 320 20 3 ADWI4 088755 320 20 3 DAW2 083706 320 29 50 DAW4 0...

Page 46: ... 2014 4 Central units 4 1 Central unit XCNC 32Bit and 64Bit 4 2 Central unit XCNC 32Bit and 64Bit ETH CNC axis control 4 3 4 2 Central unit CNC ETH 4 15 4 3 Central unit CNC 4 22 4 4 Central unit PLC 4 33 4 5 Central unit CEA 4 41 ...

Page 47: ...witch mode LEDs on RJ45 Green lights up Cable puts connection actual in order Yellow lights up CPU transmits Connections E1 EtherNet RJ45 Standard interface for operating consoles RC910 and operating panels CNC910 CNC920 CNC930 E2 EtherNet RJ45 standard interface for programmers and servers S1 9 polige D SUB socket Serial interface for programming devices with 20mA Adapter S2 9 polige D SUB socket...

Page 48: ...Green lights up Cable puts connection actual in order Yellow lights up CPU transmits Connections A Ethernet RJ45 10 100 MBit Axis control for digital drive buses E1 EtherNet RJ45 Standard interface for operating consoles RC910 and operating panels CNC910 CNC920 CNC930 E2 EtherNet RJ45 standard interface for programmers and servers S1 9 polige D SUB socket Serial interface for programming devices w...

Page 49: ...or 8 CTS 9 GND 9 GND 9 EtherNet Sockets A and E1 and E2 with all terminals like PC operating panel CNC CPU the allocation of the RJ45 equal socket Hub s have a turned allocation If the devices are connected over a stroke interlaced then 1 1 cable is required If those are directly interconnected to device then turned cables CROSS over are to be used direct connection used with operating panel CNC o...

Page 50: ... 1 PROFINET 1 ETHERCAT 1 1 are registered trademarks of the companies SERCOS International eV Siemens Beckhoff E1 Ethernet RJ45 10 100 MBit Standard interface for control panels and RC910 for the panels CNC910 CNC920 CNC930 E2 Ethernet RJ45 10 100 MBit Standard interface for programming devices and servers S1 9 polige D SUB socket Free serial interface 20mA RS422 485 RS232 S2 9 polige D SUB socket...

Page 51: ...tion CNC CPU operating panel Operating panel PC and CNC CPU PC plug colour red plug operating panel Plug CPU JP3 RJ45 JP4 RJ45 D SUB 9pol CNC RC910 RC910 OP 1 1 OP 1 OP 6 OP ON 2 2 ON 2 ON 1 ON IP 3 3 IP 3 IP 4 IP IN 6 6 IN 4 IN 9 IN in pairs twists The pins 5 7 8 may not be used when using the socket E1 on the X CNC CPU Operating mode selector switch 0 Normal operation Flashboot 1 Fixed IP addres...

Page 52: ... axis control 800833 800838 800863 800868 Clock speed 500 MHz 1 GHz Flag memory 60 kB 60 kB NC memory 8 MB 64 MB NC memory ca 400 MB ca 400 MB Parameter 30 000 60 000 Channels 4 8 Axes 16 32 Linear interpolation in axes 16 4 32 4 Circular interpolation axes in 3 13 2 1 3 29 2 1 Screws interpolation axes 2 14 2 30 Spline Interpolation Polynom Interpolation Function is only available for standard ve...

Page 53: ...ion Robot Transformation Tool workpiece coordinate Robot transformation folding arm SCARA etc Axes and graphics simulation Rotate reflect and move coordinates Measuring and adapting cycles Interpolation levels Tool radius path correction Automatic selection of linear and circular interpolation Zero points zero point offset Contour short programming Parameter calculation Diagnostic functions Free p...

Page 54: ...hed off CPU defectively no voltage display defectively 0 CPU in the monitor operation 8 Hardware reset 1 9 Hardware test after that boats If status remains 1 9 if the hardware test was not ok CPU defective E blinks Error while the loading of the operating system E1 Fatal error please contact BWO E2 Fatal error please contact BWO E3 Fatal error please contact BWO F Operating system is loaded from t...

Page 55: ...4 10 CENTRAL UNITS Edition 01 2014 4 1 Central unit X CNC 32Bit and 64Bit continuation jumper settings Extradition status S1 serial S1 is active J14 PIN 2 and 3 closed J15 PIN 2 and 3 close ...

Page 56: ...Central unit X CNC 32Bit and 64Bit continuation assembly view Mode switch position 4 S2 when using the control Panel is connected Position of the interfaces A E1 E2 CNC panel S1 S2 Port A only for version CNC axis control drive is available ...

Page 57: ...cket Control Panel networking TTY 20mA Interface RS232 V24 Interface art no 083589 art no 083897 circuit circuit Assembly Assembly The adapters are by their male The adapters are by their male protected from Twisted touchdown protected from Twisted touchdown This page shows the module front This page shows the module front ...

Page 58: ...face untagged RS422 Interface with identifier art no 084589 art no 084539 Data transfer with 9600B Data transfer with 115KB circuit Betriebsartenauswahl Assembly Assembly The adapters are by their male The adapters are by their male protected from Twisted touchdown protected from Twisted touchdown This page shows the module front This page shows the module front ...

Page 59: ...cken Pin 1 shield Pin 2 Sender Pin 3 Sender Pin 4 20mA Stromquelle Pin 5 GND Pin 6 20mA Stromquelle Pin 7 Empfänger Pin 8 Empfänger Pin 9 GND Assignment of 9 pin Sockets S1 S2 with RS422 485 Adapters Pin 1 shield Pin 2 Pin 3 Sender Pin 4 Pin 5 Sender Pin 6 Pin 7 Empfänger Pin 8 Empfänger Pin 9 GND Assignment of 9 pin Sockets S1 S2 with V24 RS232 Adapters Pin 1 shield Pin 2 Rx Pin 3 Tx Pin 4 DTR Pi...

Page 60: ...t version 64Bit CPU art no 086004 Status indication Light emitting diodes Green lights up Cable puts connection actual in order Yellow lights up CPU transmits Connections E1 EtherNet RJ45 Standard interface for operating consoles RC910 and operating panels CNC910 CNC920 E2 EtherNet RJ45 standard interface for programmers and servers S1 9 polige D SUB socket Serial interface for programming devices...

Page 61: ...connection actual in order Yellow lights up CPU transmits Connections Interfaces E1 Ethernet RJ45 10 100 MBit standard interface for the operating panels CNC920 CNC930 10 CNC930 15 E2 Ethernet RJ45 10 100 MBit standard interface for programmers and servers S1 9 polige D SUB socket for serial interface option S2 9 polige D SUB socket for serial interface option OTX serial output visually ORX serial...

Page 62: ...GND EtherNet Sockets E1 and E2 with all terminals like PC operating panel CNC CPU the allocation of the RJ45 equal socket Hub s have a turned allocation If the devices are connected over a stroke interlaced then 1 1 cable is required If those are directly interconnected to device then turned cables CROSS over are to be used direct connection used with operating panel CNC or if no stroke available ...

Page 63: ...erferences can impair the function of the CNC CPU 1 1 cable for networking CNC CPU stroke plug colour blue Plug CPU plug stroke plug operating panel JP3 RJ45 JP4 CNC RC910 OP 1 1 1 1 OP 1 OP ON 2 2 2 2 ON 2 ON IP 3 3 3 3 IP 3 IP IN 6 6 6 6 IN 4 IN in pairs twists in pairs twists Turned cable for direct connection CNC CPU operating panel Operating panel PC and CNC CPU PC plug colour red Plug CPU pl...

Page 64: ...cy 240MHz 240MHz 1 GHz Flag memory 60kB 60kB 60 KB NC memory 1 5MB 3MB 8 MB Flash Saving 512MB Memory instructions 16ki 64ki 64 ki Parameter 30 000 60 000 60 000 Channels 4 8 8 Axis 16 32 3 2 Linear nterpolation in axis 16 4 32 4 32 Circular interpolation in axis 3 13 2 1 3 29 2 1 3 29 Screw interpolation in axis 2 14 2 30 2 30 Spline interpolation Polynom interpolation Function is only possible b...

Page 65: ... Robot transformation tool coordinates workpiece coordinates Robot transformation for 6 axes folding arm SCARA Axes and graphic simulation Coordinates turn reflect and shift Measuring cycles and processing cycles Interpolation plane selection Tool radius path correction Automatic selection of linear and circular interpolation Zero points zero point shift Outline path short programming Parameter ca...

Page 66: ...he monitor operation 8 Hardware RESET 1 9 Hardware test after that boats If status remains 1 9 if the hardware test was not ok CPU defective b Writing in the flash do not switch off E blinks Error while the loading of the operating system E1 Fatal error please contact BWO E2 Fatal error please contact BWO F Operating system is loaded from the flash F0 Hardware failure module or network is down F1 ...

Page 67: ...422 485 Prog device 9 pin D Sub socket Interface 20mA Networking 9 pin D Sub socket Interface standard without adapters alternatively with adapter RS422 485 or with adapter RS232 Operating panel 9 pin D Sub socket Interface standard with adapter 20mA alternatively adapter RS422 485 Networking not with CNC E 088671 CNC 083671 Bedienfeld Vernetzung Prog Gerät Service Status CNC 084564 Status Bedienf...

Page 68: ... actively or passively in plugs bridge pin 1 shield pin 2 transmitter pin 3 transmitter pin 4 20mA Power source pin 5 GND pin 6 20mA Power source pin 7 acceptors pin 8 acceptors pin 9 GND allocation of the 9 pin Sockets operating panel networking with RS422 485 adapters pin 1 shield pin 2 pin 3 transmitter pin 4 pin 5 transmitter pin 6 pin 7 acceptor pin 8 acceptor pin 9 GND allocation of the 9 pi...

Page 69: ...z 33MHz 133MHz Flag memory 60kB 60kB 60kB NC memory 1 5MB 1 5MB 3MB Parameter 30 000 30 000 60 000 Channel 2 4 8 Axes 8 16 32 Linear interpolation in axes 4 16 32 Circular interpolation in axes 2 1 3 13 3 29 Screw interpolation in axes 2 14 2 30 Spline interpolation Polynom interpolation function actual only possible during standard design function actual not possible with version with reduced fun...

Page 70: ...nates system Polar transformation Robot transformation tool coordinates workpiece coordinates Axes and graphic simulation Coordinates turn reflect and shift Measuring cycles and processing cycles Interpolation plane selection Tool radius path correction Automatic selection of linear and circular interpolation Zero points zero point shift Outline path short programming Parameter calculation Diagnos...

Page 71: ...r operation 8 hardware RESET 1 9 hardware test after that boats if status remains 1 9 if the hardware test was not ok CPU defectively b writing in the flash do not switch off E flashes error while the loading of the operating system E1 fatal error please at BWO turn E2 fatal error please at BWO turn F operating system is charged from the flash F0 hardware error Module or network failed F1 back up ...

Page 72: ...2014 4 3 Central unit CNC continued Block diagram Real time clock CPU FPU DRAM unit 1MB x 32 NC SRAM 512kB x 32 Serial sync 1 Serial service link BS FLASH 2MB x 8 DMA unit Serial progr unit Boot EPROM 128kB x 8 Serial sync 2 I O BUS ...

Page 73: ...4 28 CENTRAL UNITS Edition 01 2014 4 3 Central unit CNC continued Components layout CNC 32Bit Position of the peripheral interface adapters Networking Operating panel ...

Page 74: ...4 29 CENTRAL UNITS Edition 01 2014 4 3 Central unit CNC continued Components layout CNC 64Bit Position of the peripheral interface adapters Networking Operating panel ...

Page 75: ...t also on page 4 2 3 Circuit diagram Circuit diagram Components layout Components layout The plugs of the peripheral interface The plugs of the peripheral interface adapters are protected against being adapters are protected against being interchanged erroneously interchanged erroneously This page shows to the module front This page shows to the module front Screening 20mA power source Acceptor Ac...

Page 76: ... 2 3 See for pin assignment also on page 4 2 3 Circuit diagram Selection of operation mode Components layout Components layout The plugs of the peripheral interface The plugs of the peripheral interface adapters are protected against being adapters are protected against being interchanged erroneously interchanged erroneously This page shows to the module front This page shows to the module front S...

Page 77: ... on Pin 1 Pin 2 than TTY interface If block J 8 12 on Pin 2 Pin 3 than RS422 485 inteerface If jumper J13on Pin 2 Pin 3 than RS422 084539 with perception If J14 on Pin 1 Pin 2 than conclusion for RS485 If J14 on Pin 2 Pin 3 than conclusion for RS422 J13 DCD Bit Interface Transfer RS422 1 2 0 TTY RS422 9600B without perception 2 3 1 RS422 485 115KB with perception Components layout ISA module Jumpe...

Page 78: ...e RS422 485 Prog device 9 pin D Sub socket Interface 20mA Networking 9 pin D Sub socket Interface standard without adapters Alternatively with adapter RS422 485 or with adapter RS232 Operating panel 9 pin D Sub socket Interface standard with adapter 20mA alternatively adapter RS422 485 PLC 083544 ST o Bedienfeld Vernetzung Prog Gerät Service PLC 084439 ST o Bedienfeld Vernetzung Prog Gerät Service...

Page 79: ...cceptors alternatively actively or passively in plugs bridge pin 1 shield pin 2 transmitter pin 3 transmitter pin 4 20mA Power source pin 5 GND pin 6 20mA Power source pin 7 acceptor pin 8 acceptor pin 9 GND allocation of the 9 pin Sockets operating panel networking with RS422 485 adapters pin 1 shield pin 2 pin 3 transmitter pin 4 pin 5 transmitter pin 6 pin 7 acceptor pin 8 acceptor pin 9 GND al...

Page 80: ...ral unit PLC continued Data PLC 16k PLC 64k Article number 083544 084439 Flag memory 60kB 60kB Program memory for 16k commands 64k commands Functions with POS modules Linear interpolation in 3 axes 3 axes Circular interpolation in 2 axes 2 axes ...

Page 81: ...is defective no voltage or lamp is defective Lamp is flashing System error Flash frequency of 2s EEPROM contents is defective or EEPROM is empty Flash frequency of 1s Buffer battery is defective to be exchanged Flash frequency of 1 4s Voltage of 15V is defective The AD converter and the operating panels do not work anymore Flash frequency of 1 10s Hardware error Module or network has failed ...

Page 82: ...ntinued Block diagram I O BUS 1 Real time clock CPU DRAM unit 224kB x 32 Serial service link PLC prog FLASH 2MB x 8 DMA unit Serial Sync 1 Sync 2 Serial progr unit Boot BS EPROM 128kB x 8 I O BUS 2 Flag SRAM 128kB x 32 Code DRAM 16kB x 32 Editor DRAM 16kB x 32 ...

Page 83: ...4 38 CENTRAL UNITS Edition 01 2014 4 4 Central unit PLC continued Components layout Position of the peripheral interface adapters Networking Operating panel ...

Page 84: ...t also on page 4 12 Circuit diagram Circuit diagram Components layout Components layout The plugs of the peripheral interface The plugs of the peripheral interface adapters are protected against being adapters are protected against being interchanged erroneously interchanged erroneously This page shows to the module front This page shows to the module front Screening 20mA power source Acceptor Acc...

Page 85: ...4 12 See for pin assignment also on page 4 12 Circuit diagram Selection of operation mode Components layout Components layout The plugs of the peripheral interface The plugs of the peripheral interface adapters are protected against being adapters are protected against being interchanged erroneously interchanged erroneously This page shows to the module front This page shows to the module front Sc...

Page 86: ... standard without adapters Alternatively with adapter RS422 485 or with adapter RS232 Operating panel 9 pin D Sub socket Interface standard with adapter 20mA alternatively adapter RS422 485 CEA 083543 1 2 4 5 6 7 8 3 0V 10 11 12 13 14 15 16 ST 17 18 19 20 21 22 23 24 0V 9 o o o o o o o o o o o o o o o o o o o o o o o o l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l 24V o B...

Page 87: ...hield pin 2 transmitter pin 3 transmitter pin 4 20mA Power source pin 5 GND pin 6 20mA Power source pin 7 acceptor pin 8 acceptor pin 9 GND allocation of the 9 pin Sockets operating panel networking with RS422 485 adapters pin 1 shield pin 2 pin 3 transmitter pin 4 pin 5 transmitter pin 6 pin 7 acceptor pin 8 acceptor pin 9 GND allocation of the 9 pin Sockets operating panel networking with V24 RS...

Page 88: ...input delay approx 3ms 8 outputs fatigue strength 0 Ä 100 at the same time loadable visual check by LED galvanic separation over opto couplers short circuit proof current limiting over temperature disconnection internal cut off diode for inductive loads max 200mJ 8 outputs over own inlet for separate fuse protection output delay approx 7 5µs when switching on on approx 29µs when switching off Diag...

Page 89: ...is defective no voltage or lamp is defective Lamp is flashing System error Flash frequency of 2s EEPROM contents is defective or EEPROM is empty Flash frequency of 1s Buffer battery is defective to be exchanged Flash frequency of 1 4s Voltage of 15V is defective The AD converter and the operating panels do not work anymore Flash frequency of 1 10s Hardware error Module or network has failed ...

Page 90: ...ck diagram Real time clock CPU 16Bit SRAM unit 32kB x 16 Flag SRAM 32kB x 16 Serial Sync 1 Sync 2 Async 1 Code SRAM 32kB x 16 PLC prog EEPROM 32kB x 16 Editor SRAM 32kB x 16 Boot BS EPROM 64kB x 16 I O BUS 16 digit inputs 8 digit outputs Power unit input 24V output 5V 4A ...

Page 91: ...UNITS Edition 01 2014 4 5 Central unit CEA continued Block diagram connections Inputs and outputs Inputs 1 8 Inputs 9 16 Electrical isolation 0V Intern logic 0V Intern logic Outputs 17 24 0V Intern logic Power unit ...

Page 92: ...Output current IO 15 0 2A permanently short circuit proof Output voltage UO 15 15V Output current IO 15 0 2A permanently short circuit proof The central processing unit CEA uses 910mA outputs off or 950mA outputs on Less this on gene requirement then still approx Á is available for the supply of other modules The performance is still enough to the operation of max 1 positioning module and 6 EA mod...

Page 93: ...4 48 CENTRAL UNITS Edition 01 2014 4 5 Central unit CEA continued Components layout Position of the peripheral interface adapters Networking Operating panel ...

Page 94: ...t also on page 4 21 Circuit diagram Circuit diagram Components layout Components layout The plugs of the peripheral interface The plugs of the peripheral interface adapters are protected against being adapters are protected against being interchanged erroneously interchanged erroneously This page shows to the module front This page shows to the module front Screening 20mA power source Acceptor Acc...

Page 95: ...4 12 See for pin assignment also on page 4 12 Circuit diagram Selection of operation mode Components layout Components layout The plugs of the peripheral interface The plugs of the peripheral interface adapters are protected against being adapters are protected against being interchanged erroneously interchanged erroneously This page shows to the module front This page shows to the module front Sc...

Page 96: ...5 1 CNC AXIS MODULES Edition 06 2005 5 Axis modules 5 1 Axis module AAZ1 AAZ2 AAZ4 5 2 5 2 Axis module AZA2 AZA4 5 7 5 3 Stepper motor module ASM 5 12 5 4 Digital axis module SERC 5 17 ...

Page 97: ...ing 1 to measuring 4 Pin 1 T1 Pin 2 sensor line 0V Pin 3 T2 Pin 4 T0 Pin 5 sensor line 5V Pin 6 screen Pin 7 Uas error signal Pin 8 Pin 9 T1 Pin 10 T2 Pin 11 0V Pin 12 T0 Pin 13 Pin 14 5V Pin 15 Uas error signal AAZ4 083549 S1 S1 S2 S2 R1 R2 MT S3 S3 R3 R4 R Mess 1 Mess 2 Mess 3 Mess 4 MT S4 S4 l l l l l l l l l l l l l l l l l l l l l l l l AAZ2 083705 S1 S1 R1 R2 R Mess 1 Mess 2 S2 S2 l l l l l ...

Page 98: ...d value 1 Pin 2 S1 Pin 3 screen Pin 4 S2 command value 2 Pin 5 S2 Pin 6 screen Pin 7 R1 reference 1 Pin 8 R2 reference 2 Pin 9 R reference Pin 10 screen allocation of the 10 pin Terminal strip with AAZ4 upper Klemmleis Pin 1 S1 command value 1 Pin 2 S1 Pin 3 screen Pin 4 S2 command value 2 Pin 5 S2 Pin 6 screen Pin 7 R1 reference 1 Pin 8 R2 reference 2 Pin 9 MT sensor Pin 10 MT lower terminal stri...

Page 99: ...1 2 4 AAZ1 offers also the possibility of 2 handwheels to connect and the D A transducer for a spindle axis to use Technical data Inputs path measuring system Interface for on incremental measuring system per axis line receiver RS422 with differential inputs max Input frequency 2 5MHz analysis fourfold max Counting rate 10MHz Input impedance 150 Ω disturbance signal of the measuring system e g by ...

Page 100: ...A signal stops all axes with power failure end positions per axis two software limit switches are programmable measuring system monitoring wire break input frequency 2 5MHz input for disturbance signal Uas of the measuring system Switching level Measuring system inputs T0 T0 T1 T1 T2 T2 low min 1 0V max 1 2V Uas Uas high min 2 8V max 5 5V Reference input low min 1 0V max 14 0V high min 17 0V max 3...

Page 101: ...AAZ2 AAZ4 continued Block diagramm AAZ1 AAZ2 AAZ4 I O BUS Interface for 2 incremental counters and 1 D A converter I O BUS Interface for 2 axes having an incremental measuring system I O BUS Interface for 4 axes having an incremental measuring system Sensor connection ...

Page 102: ...sockets measuring 1 to measuring 4 Pin 1 clock Pin 2 0V Pin 3 clock Pin 4 Pin 5 5V Pin 6 screen Pin 7 Pin 8 24V Encoder Pin 9 data Pin 10 data Pin 11 0V Pin 12 Pin 13 0V Encoder Pin 14 5V Pin 15 AZA4 083936 S1 S1 S2 S2 MT S3 S3 24VE 0V E MT S4 S4 l l l l l l l l l l l l l l l l l l l l l l l l Mess 1 Mess 2 Mess 3 Mess 4 AZA2 083937 S1 S1 24VE 0V E Mess 1 Mess 2 S2 S2 l l l l l l l l l l l l ...

Page 103: ... Pin 7 Pin 8 24V E Encoder Pin 9 0V E Pin 10 screen Allocation of the 10 pin upper terminal strip with AZA4 upper terminal strip Pin 1 S1 command value 1 Pin 2 S1 Pin 3 screen Pin 4 S2 command value 2 Pin 5 S2 Pin 6 screen Pin 7 Pin 8 Pin 9 MT sensor Pin 10 MT lower terminal strip Pin 1 S3 command value 3 Pin 2 S3 Pin 3 screen Pin 4 S4 command value 4 Pin 5 S4 Pin 6 screen Pin 7 Pin 8 24V E encode...

Page 104: ...clock In a state of rest the signals clock and data are situated on high With the first falling clock edge the transmitter in the Encoder saves the current measured value The data communication takes place starting with the rising edges with the MSBit max 32 clocks Actual the final niederwertigste data bit transferred is switched the data line to low to the Encoder for a new measured value ready a...

Page 105: ...age range 10V to 10V max 5mA Safety functions Watchdog on the CPU created RESET signal stops all axes 15V Ueberwachung stops all axes in the event of an error if message creates NA signal stops all axes with power failure end positions per axis two software limit switches are programmable Switching level measuring system signals Takt clock low min 1 0V max 1 2V high min 2 8V max 5 5V reference pot...

Page 106: ...on 06 2005 5 2 Analog axis modules AZA2 AZA4 continued Block diagram AZA2 AZA4 I O BUS Interface for 2 axes having an absolute measuring system I O BUS Interface for 4 axes having an incremental measuring system Sensor connection ...

Page 107: ...creen Pin 5 Ref1 reference switch 1 Pin 6 Ref2 reference switch 2 Pin 7 MT sensor Pin 8 freely Pin 9 freely Pin 10 0V externally 0V lower terminal strip Pin 1 T2 clock 2 Pin 2 R2 direction 2 Pin 3 B2 Boost 2 Pin 4 screen Pin 5 T3 clock 3 Pin 6 R3 direction 3 Pin 7 B3 Boost 3 Pin 8 Ref3 reference switch 3 Pin 9 screen Pin 10 0V externally 0V ASM3 084079 T1 R1 B1 Ref1 MT Ref2 T2 R2 0V Ref3 R3 B3 B2 ...

Page 108: ...puts and outputs are electrically isolated by means of an optical coupler Connection The module is connected to the system bus and the operating voltages by means of an 96 pin plug type connector VG bar All peripheral signals for the stepper motor power units as well as the reference switch and the sensor signals are connected by means of two 10 pin screwed plug type connectors at the front side o...

Page 109: ...tputs 28V 30mA The signals are connected to pin 10 0V each The maximum clock rate is 60 kHz Inputs Reference inputs optically decoupled 24V input for each axis Sensor input optically decoupled 24V input for each axis Control outputs On state Imax 30mA Imin 5mA Ucemax 2 2V Clock pulse Direction Off state I 1mA Ucemax 28V and Boost Safety functions 15V supervision stops all axes in case of failure s...

Page 110: ...5 15 CNC AXIS MODULES Edition 06 2005 5 3 Stepper motor module ASM continued Block diagram I O BUS Security functions Interface for 3 stepper motor axes ...

Page 111: ...5 3 Stepper motor module ASM continued Connection scheme examples ASM module Power unit A cable having screened pairs of wires is recommended for connecting The cable screenings can be skinned and connected at the power unit or on both ends ...

Page 112: ...rminal TX RX Status 5 4 Digital axis module SERC Passive axis module for 8 digitally triggered axes with SERCOS LWL Interface Allocation 9pol CD Sub socket terminal Pin 1 screen Pin 2 TXD Pin 3 TXD Pin 4 Pin 5 GND Pin 6 VCC Pin 7 RXD Pin 8 RXD Pin 9 MSR ...

Page 113: ...are and lstwerten continued to work Afterwards two successive incorrect transfers switch the drives off The data between the control and the drives are exchanged over fiber optic cables Thus any opposite acting disturbing influence is avoided SERCOS Serielles real time Communikations System enables the transfer of performance data as well as operating modes with extended data scope The interface p...

Page 114: ...5 19 CNC AXIS MODULES Edition 06 2005 5 4 Digital axis module SERC continuation Example of SERCOS Ringstruktur ...

Page 115: ...ut the INTERRUPT status register with the value 0x4000 The error code is entered in the parameter Y 0 0011 With system errors SERC always switches 0 into the phase and enables the elimination of errors After clearing the error SERC starts a renewed phase build up Axis specific errors In the case of axis specific errors the diagnostic status is settinged and indicated this the control about the INT...

Page 116: ...visor state Y 0 0015 0 0xE001 Phase 0 0 0xE011 Phase 0 phase switching actively 1 0xE002 Phase 1 1 0xE012 Phase 1 phase switching actively 2 0xE003 Phase 2 2 0xE013 Phase 2 phase switching actively 3 0xE004 Phase 3 3 0xE014 Phase 3 phase switching actively b 0xE005 ready for use 5 0xE006 test operation Zero bit stream 6 0xE007 test operation Steady light 7 0xE008 LWL ring not closed 8 0x0000 Reset...

Page 117: ...s command actual channel o 2 Phase 0 0xF002 errors in the time protection calculation P 0 4 Phase 0 0xF003 false phase specification of the numerical control r 0 4 Phase 0 0xF004 SERC internal error U 4 Phase 0 0xF005 error life counter u 2 Phase 0 0xF006 copying times too long y 0 Phase 0 0xF007 check total errors Y parameter c 2 4 Phase 0 0xF008 SYNCIN signal incorrectly ESD spike missing J 0 4 ...

Page 118: ...gnostic text 7 Seg phase status the eight axis specific diagnostic channels d 2 4 Phase 0 0x8006 HS timeout E 2 Phase 2 0xD002 switching phase 2 3 not possible F 3 Phase 3 0xD003 switching phase 3 4 not possible H 2 4 Phase 2 4 0xD004 command in the drive not executably H 0 1 Phase 0 1 0xC003 command channel at present not actively h 2 4 Phase 2 4 0xD00l drive error status class 1 S 0 0011 ...

Page 119: ...versed 5 Test operation zero bit stream The test operation zero bit stream was selected Reaction by SERC SERC transmits zero bit stream and prevents the phase build up A cause Test operation over DIP SWITCH SD1 switch 1 activates Remedial action DIP SWITCH SD1 switch 1 switch off 6 Test operation steady light The test operation steady light was selected Reaction by SERC SERC transmits steady light...

Page 120: ...defective fiber optic cable ring data rates of the drives and adjusted by SERC differently the visual transmitting power of a user in the SERCOS Ring actual falsely adjusted defective drive Remedial action all fiber optic cables check data rates check Drives see description of application of the drive manufacturer visual transmitting power of all users in the SERCOS Ring of the actual LWL length a...

Page 121: ... on defective fiber optic cable ring defective drive the visual transmitting power of a user in the SERCOS Ring actual falsely adjusted Remedial action all fiber optic cables check visual transmitting power of all users in the SERCOS Ring of the actual LWL length adapt d NC MMI Servicekanal HS Timeout On drive does not have with a request over the service channel within 10 SERCOS cycles the bit 0 ...

Page 122: ...he phase 3 with that Command switching preparation on communication phase 3 Remedial action Errors in the suitable drive recover see help of the drive manufacturer F Switching phase 3 4 not possible SERC cannot execute the phase switching of phase 3 after phase 4 Reaction by SERC SERC leaves the switching command settinged and terminates the phase build up Diagnosis of the suitable drive is writte...

Page 123: ... drive Diagnostic status C003 The numerical controls tried 1 has on in communication phase 0 or to start command Remedial action Diagnostic status D004 It checks you whether the boundary conditions are correct thereby drive can execute the command Diagnostic status C003 Switches you into the communication phase 2 or 4 and starts them the command again h Drive error On drive announces a drive error...

Page 124: ...1 again interrupted Remedial action Drive addresses check It actual admissible the fact that drive addresses are in the ring which not in is entered to list of the drive addresses Y 0 0012 LWL Ring check Data rates check SERC see parameter Y 0 0003 Drives see description of application of the drive manufacturer L LWL Ring interrupted The LWL Ring was interrupted after it was already detected that ...

Page 125: ... Error in the time slot calculation With the calculation of the times for the SERCOS Transfer in phase 4 actual on errors occurred Reaction by SERC Phase resetting in communication phase 0 A cause The configured command soll oder did not lstwerte become from at least one drive supports see parameter Y 0 0021 to Y 0 0036 because the parameter number not available actual or cannot be configured cycl...

Page 126: ...e a target phase gave not equal to 0 1 2 3 or 4 Reaction by SERC Phase resetting in communication phase 0 A cause In the parameter phase specification Y 0 0014 became a target phase not equal 0 1 2 3 or 4 given and in more lnterruptsteuerregister the instruction phase modifies value 0x2000 released Remedial action Parameters phase specification Y 0 0014 phase specification with valid value describ...

Page 127: ...6 1 POSITIONING MODULES Edition 06 2005 6 Positioning modules 6 1 Positioning module POS 6 2 6 2 Positioning module POA 6 8 6 3 Step motor module SMM 6 16 ...

Page 128: ...sor for automatic interpolation and position adjustment Tool offset compensation and parameter calculation Allocation of the 15 pin HD Sub sockets measuring 1 to measuring 4 Pin 1 T1 Pin 2 sensor line 0V Pin 3 T2 Pin 4 T0 Pin 5 sensor line 5V Pin 6 screen Pin 7 Uas error signal Pin 8 Pin 9 T1 Pin 10 T2 Pin 11 0V Pin 12 T0 Pin 13 Pin 14 5V Pin 15 Uas error signal POS 083545 S1 S1 S2 S2 R1 R2 S3 S3 ...

Page 129: ...SR Allocation of the 10pol Terminal strip with POS upper terminal strip Pin 1 S1 command value 1 Pin 2 S1 Pin 3 screen Pin 4 S2 command value 2 Pin 5 S2 Pin 6 screen Pin 7 R1 reference 1 Pin 8 R2 reference 2 Pin 9 R3 reference 3 Pin 10 R 0V lower terminal strip Pin 1 S3 command value 3 Pin 2 S3 Pin 3 screen Pin 4 Pin 5 Pin 6 MT1 sensor 1 Pin 7 MT2 sensor 2 Pin 8 MT3 sensor 3 Pin 9 MT 0V Pin 10 scr...

Page 130: ...LC Servicing interface Three analog outputs Three path measuring system inputs for incremental and reference signals Three measuring signal inputs for connecting sensors Connection The whole of the peripheral signals are connected by means of plug type connectors at the front side of the module There are available three 15 pin HD Sub plug type connectors for the incre mental measuring systems The ...

Page 131: ...receive Interfaces service RS422 snaps interface for operating system max Data transmission rate 20Mbit s development and diagnosis connection over 9pol CD Sub plug at the front side BUS the interface to the system bus consists off two 32bit Registern over those the datentransfer between that central processing unit and the internal processor take place the datentransfer runs interrupt controlled ...

Page 132: ...age range 10V to 10V max 5mA Safety functions Watchdog monitors the internal processor and stops the axes in the event of an error 5V Ueberwachung if U CC 4 65V is created RESETS 15V Ueberwachung stops all axes in the event of an error if message creates battery monitoring message creates if U battery 2 4V NA signal stops all axes with power failure end positions per axis two software limit switch...

Page 133: ...DULES Edition 06 2005 6 1 Positioning module POS continued Block diagram I O BUS CPU SRAM unit 256kB x 8 Serial service link Watch dog Interface for 2 axes having an incremental measuring system FPU BS Flash 256kB x 8 3 ...

Page 134: ...ith coprocessor for automatic interpolation and position adjustment Tool offset compensation and parameter calculation Allocation of the 15 pin HD Sub sockets measuring 1 to measuring 4 Pin 1 clock Pin 2 0V Pin 3 clock Pin 4 Pin 5 5V Pin 6 screen Pin 7 Pin 8 24v Encoder Pin 9 data Pin 10 data Pin 11 0V Pin 12 Pin 13 0V Encoder Pin 14 5V Pin 15 POA 083673 S1 S1 S2 S2 S3 S3 l l l l l l l l l l l l l...

Page 135: ... Pin 9 MSR Allocation of the 10pol Terminal strip with POA upper terminal strip Pin 1 S1 command value 1 Pin 2 S1 Pin 3 screen Pin 4 S2 command value 2 Pin 5 S2 Pin 6 screen Pin 7 Pin 8 Pin 9 24v E 24v Encoder Pin 10 0V E 0V Encoder lower terminal strip Pin 1 S3 command value 3 Pin 2 S3 Pin 3 screen Pin 4 Pin 5 Pin 6 MT1 sensor 1 Pin 7 MT2 sensor 2 Pin 8 MT3 sensor 3 Pin 9 MT 0V Pin 10 screen ...

Page 136: ...se that is generated in the positioning module In the resting state the signals clock pulse and data are high Upon the first clock pulse edge decreasing the transmitter in the encoder stores the current measured value The data transmission is performed with increasing edges starting with the MSbit max of 32 clock pulses As soon as the last low order data bit is transmitted the data line is switche...

Page 137: ...connectors at the front side of the module There are available three 15 pin HD Sub plug type connectors for the incre mental measuring systems The scheduled values as well as the reference and sensor signals are connected by means of two 10 pin screwed plug type connectors A 9 pin D Sub plug type connector is provided for the servicing interface Power supply The POA module is supplied via the syst...

Page 138: ...dule receive Interfaces service RS422 snaps interface for operating system development max Data transmission rate 20Mbit s and diagnosis connection over 9pol CD Sub plug at the front side BUS the interface to the system bus consists off two 32bit Registern over those the datentransfer between that central processing unit and the internal processor take place the datentransfer runs interrupt contro...

Page 139: ...nsor input optically decoupled 24V Eingang for each axis Outputs on analogue output per axis Resolution 16bit voltage range 10V to 10V max 5mA Safety functions Watchdog monitors the internal processor and stops the axes in the event of an error 5V Ueberwachung if U CC 4 65V is created RESETS 15V Ueberwachung stops all axes in the event of an error if message creates battery monitoring message crea...

Page 140: ...ts Measuring system signals Pulse pulse low min 1 0V max 1 2V high min 2 8V max 5 5V Reference potential 0V of the control unit Measuring system signals Data data low min 1 0V max 1 2V high min 2 8V max 5 5V Reference potential 0V external Sensor input low min 1 0V max 14 0V high min 17 0V max 30 0V ...

Page 141: ...MODULES Edition 06 2005 6 2 Positioning module POA continued Block diagram I O BUS CPU SRAM unit 256kB x 8 Serial service link Watch dog Interface for 2 axes having an absolute measuring system FPU BS Flash 256kB x 8 3 ...

Page 142: ...U for automatic interpolation and position adjustment High performance version art NR 083677 CPU with coprocessor for automatic interpolation and position adjustment Tool offset compensation and parameter calculation SMM 083676 l l l l l l l l l l l l l l l l l l l l l l l l T1 R1 B1 Ref1 MT1 MT2 Ref2 0V T2 R2 Ref3 MT3 R3 B3 B2 T3 0V Service ...

Page 143: ...trip with ASM upper terminal strip Pin 1 T1 clock 1 Pin 2 R1 direction 1 Pin 3 B1 Boost 1 Pin 4 screen Pin 5 Ref1 reference switch 1 Pin 6 Ref2 reference switch 2 Pin 7 MT1 sensor 1 Pin 8 MT2 sensor 2 Pin 9 Pin 10 0V externally 0V lower terminal strip Pin 1 T2 clock 2 Pin 2 R2 direction 2 Pin 3 B2 Boost 2 Pin 4 screen Pin 5 T3 clock 3 Pin 6 R3 direction 3 Pin 7 B3 Boost 3 Pin 8 Ref3 reference swit...

Page 144: ... NC programs Memory for processing cycles EEPROM System interface for the PLC Servicing interface Three interfaces for step motor power unit Three inputs for reference signals Three measuring signal inputs for connecting sensors Connection The whole of the peripheral signals are connected by means of plug type connectors at the front side of the module The control signals for the step motor power ...

Page 145: ...perating system development max Data transmission rate 20Mbit s and diagnosis connection over 9pol CD Sub plug at the front side BUS the interface to the system bus consists off two 32bit Registern over those the datentransfer between that central processing unit and the internal processor take place the datentransfer runs interrupt controlled over two handshake flag those during writing and readi...

Page 146: ...tatus I 1mA U cemax 28V Safety functions Watchdog monitors the internal processor and stops the axes in the event of an error 5V Ueberwachung if U CC 4 65V is created RESETS 5V Ueberwachung stops all axes in the event of an error if message creates battery monitoring message creates if U battery 2 4V NA signal stops all axes with power failure end positions per axis two software limit switches are...

Page 147: ...1 POSITIONING MODULES Edition 06 2005 6 3 Step motor module SMM continued Block diagram I O BUS CPU SRAM unit 256kB x 8 Serial service link Watch dog Interface for 3 step motor axes FPU BS EEPROM 256kB x 8 ...

Page 148: ...05 6 3 Step motor module SMM continued Connection scheme examples SSM module Power unit A cable having screened pairs of wires is recommended for connecting The cable screenings can be skinned and connected at the power unit or on both ends ...

Page 149: ...GITAL INPUT OUTPUT MODULES Edition 06 2005 7 Digital input output modules 7 1 Input output module AEK 7 2 7 2 Input module EK 7 5 7 3 Output module AK 7 8 7 4 Output module AK2 7 11 7 5 Relay module AKR 7 14 ...

Page 150: ... 25 output Pin 2 18 output 26 output Pin 3 19 output 27 output Pin 4 20 output 28 output Pin 5 21 output 29 output Pin 6 22 output 30 output Pin 7 23 output 31 output Pin 8 24 output 32 output Pin 9 24V for 3 Block 24V for 4 Block Pin 10 0V for 3 Block 0V for 4 Block 1 2 4 5 6 7 8 3 0V 10 11 12 13 14 15 16 0V 17 18 19 20 21 22 23 24 0V 25 26 27 28 29 30 31 32 0V 9 o o o o o o o o o o o o o o o o o...

Page 151: ...H requestable in address 80 H Inputs Inputs 16 Input voltage max 30V Switching level of inputs with approx 5 V Hysteresis of inputs approx 1 V Input current 7mA Per input ever on filters Input delay AEK approx 3ms SEA approx 0 15ms Protection against negative voltage peaks yes 0V Potential internally separately in blocks to ever 8 inputs ...

Page 152: ...ouplers 0V Potential internally separately in blocks to ever 8 outputs Short circuit proof Current limiting Over temperature disconnection Internal cut off diode for inductive loads max 200mJ Fuse protection ever 8 outputs over own inlet for separate fuse protection Output delay approx 7 5µs when switching on on approx 29µs when switching off Diagnosis For 8 outputs each on diagnostic bit is 2 at ...

Page 153: ...ion 06 2005 7 1 Input output module AEK SEA continued Block diagram Driver Indentifikation 8 Output 24V 0V 8 1 DIAG 8 Input 8 Output 8 Input Decoder D0 D31 A5 A10 RD WR AS DRDY 24V 0V 0V 0V 16 8 8 8 1 DIAG Reset Register D0 D15 PWRGD 16 2 ...

Page 154: ...r 2nd block Allocation of the 10 pin Terminal strips of inputs third terminal strip fourth terminal strip Pin 1 17 input 25 input Pin 2 18 input 26 input Pin 3 19 input 27 input Pin 4 20 input 28 input Pin 5 21 input 29 input Pin 6 22 input 30 input Pin 7 23 input 31 input Pin 8 24 input 32 input Pin 9 Pin 10 0V for 3 Block 0V for 4 Block EK 083946 1 2 4 5 6 7 8 3 0V 10 11 12 13 14 15 16 0V 17 18 ...

Page 155: ... on Adesse 80 H Inputs 32 Input voltage max 30V Visual check by LED Galvanic separation over opto couplers Switching level with approx 5V Hysteresis approx 1V Input current 7mA Per channel ever on input filters Input delay approx 3ms Protection against negative voltage peaks yes 0V Potential internally separately in blocks to ever 8 inputs ...

Page 156: ...8 DIGITAL INPUT OUTPUT MODULES Edition 06 2005 7 2 Input module EK continued Block diagram Driver Indentifikation 8 Input 8 Input 8 Input Decoder D0 D31 A5 A10 RD WR AS DRDY 8 Input 0V 0V 0V 0V 32 8 8 8 8 ...

Page 157: ...V for 2 Block Allocation of the 10 pin Terminal strips of outputs third terminal strip fourth terminal strip Pin 1 17 output 25 output Pin 2 18 output 26 output Pin 3 19 output 27 output Pin 4 20 output 28 output Pin 5 21 output 29 output Pin 6 22 output 30 output Pin 7 23 output 31 output Pin 8 24 output 32 output Pin 9 24V for 3 Block 24V for 4 Block Pin 10 0V for 3 Block 0V for 4 Block AK 08394...

Page 158: ...separation over opto couplers Short circuit proof yes Current limiting yes Over temperature disconnection yes Internal cut off diode max 200mJ Fuse protection ever 8 outputs over own inlet for separate fuse protection Output delay approx 7 5µs when switching on on approx 29µs when switching off 0V Potential internally separately in blocks to ever 8 outputs Diagnosis For 8 outputs each on diagnosti...

Page 159: ...06 2005 7 3 Output module AK continued Block diagram Driver Indentifikation 8 Output 24V 0V 8 1 DIAG 8 Output 24V 0V 8 1 DIAG 8 Output 24V 0V 8 1 DIAG 8 Output Decoder D0 D31 A5 A10 RD WR AS DRDY 24V 0V 4 8 1 DIAG Reset Register D0 D31 PWRGD 32 ...

Page 160: ...V for 2 Block Pin 10 0V for 1 Block 0V for 2 Block Allocation of the 10 pin Terminal strips of outputs first terminal strip second terminal strip Pin 1 9 Output 13 Output Pin 2 Pin 3 10 Output 14 Output Pin 4 Pin 5 11 Output 15 Output Pin 6 Pin 7 12 Output 16 Output Pin 8 Pin 9 24V for 3 Block 24V for 4 Block Pin 10 0V for 3 Block 0V for 4 Block AK2 083541 2 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 o ...

Page 161: ...lvanic separation over opto couplers Short circuit proof yes Current limiting yes Over temperature disconnection yes Internal cut off diode max 1J Fuse protection ever 4 outputs over own inlet for separate fuse protection Output delay approx 7 5µs when switching on on approx 29µs when switching off Note Pin 1 2 3 4 5 6 7 8 the plug are connected Diagnosis For 4 outputs each on diagnostic bit is 4 ...

Page 162: ...6 2005 7 4 Output module AK2 continued Block diagram Driver Indentifikation 4 Output 24V 0V 4 1 DIAG 4 Output 24V 0V 4 1 DIAG 4 Output 24V 0V 4 1 DIAG 4 Output Decoder D0 D31 A5 A10 RD WR AS DRDY 24V 0V 4 4 1 DIAG Reset Register D0 D31 PWRGD 16 ...

Page 163: ... Relay Pin 6 Pin 7 4 Relay 8 Relay Pin 8 Pin 9 Pin 10 Allocation of the 10 pin Terminal strips of outputs first terminal strip second terminal strip Pin 1 9 Relay 13 Relay Pin 2 Pin 3 10 Relay 14 Relay Pin 4 Pin 5 11 Relay 15 Relay Pin 6 Pin 7 12 Relay 16 Relay Pin 8 Pin 9 24V for Relay Pin 10 0V for Relay AKR 083540 2 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 o o o o o o o o o o o o o o o o 0V 24V l l...

Page 164: ...elays falls the normally open contact off Technically characteristics Module identifier 0C H requestable in address 80 H Outputs 16 Visual check by LED Galvanic separation over opto couplers and relays Admissible permanent current with 24V 2A Admissible crest current with 10 OD max 4s 15A Admissible max Bias reducing potential 35V External supply voltage min 20V the output blocks max 30V Output de...

Page 165: ...ES Edition 06 2005 7 5 Relay module AKR continued Block diagram Driver Indentifikation 4 Connections 4 Connect 4 Connect 4 Connect 24V 0V 4 24V 0V 4 24V 0V 4 Decoder D0 D7 A5 A10 RD WR AS DRDY 24V 0V 4 Reset Register D0 D15 PWRGD 16 ...

Page 166: ...8 1 ANALOG INPUT OUTPUT MODULES Edition 06 2005 8 Analog input output modules 8 1 Digital analog converter DAW2 DAW4 8 2 8 2 Analog digital converter ADW4 8 6 ...

Page 167: ... 8 1 Digital analog converter DAW2 DAW4 Output module with 2 analog outputs with DAW2 and 4 analog outputs with DAW4 DAW4 083736 S1 S1 S2 S2 S3 S3 S4 S4 l l l l l l l l l l l l l l l l l l l l l l l l DAW2 083706 S1 S1 S2 S2 l l l l l l l l l l l l ...

Page 168: ...nal strip with DAW2 Pin 1 S1 command value 1 Pin 2 S1 Pin 3 screen Pin 4 S2 command value 2 Pin 5 S2 Pin 6 screen Pin 7 Pin 8 Pin 9 Pin 10 Allocation of the 10 pin Terminal strip with DAW4 upper terminal strip Pin 1 S1 command value 1 Pin 2 S1 Pin 3 screen Pin 4 S2 command value 2 Pin 5 S2 Pin 6 screen Pin 7 Pin 8 Pin 9 Pin 10 ...

Page 169: ...digital signal Voltage range 10V to 10V Output current max 5mA Output impedance 0 1 Ω Accuracy Resolution 16Bit max linearity errors 4LSB max offset errors 0 3mV Protective functions protective circuit against positive and negative voltage peaks as well as against external voltage safety disconnection the outputs with power failure by power Good signal safety disconnection the outputs by CPU Watch...

Page 170: ... 5 ANALOG INPUT OUTPUT MODULES Edition 06 2005 8 1 Digital analog converter DAW2 DAW4 continued Block diagram DAW2 DAW4 I O BUS 4 D A converters 16bit resolution I O BUS 2 D A converters 16bit resolution ...

Page 171: ...ial inputs to the digitization an analog voltage with ADW4 ADWÊ or an analog current with ADWI4 ADW4 083755 U1 U1 U2 U2 U3 U3 U4 U4 15V 15V 5V 0V 15V 15V 5V 0V l l l l l l l l l l l l l l l l l l l l l l l l ADWI 4 088755 15V I1 15V I2 15V I3 15V I4 15V 15V 5V 0V 15V 15V 5V 0V l l l l l l l l l l l l l l l l l l l l l l l l ...

Page 172: ...erminal strip with ADWI4 upper terminal strip Pin 1 15V Pin 2 I1 analogue value 1 Pin 3 screen Pin 4 15V Pin 5 I2 analogue value 2 Pin 6 screen Pin 7 15V supply Pin 8 15V for ext Devices Pin 9 5V Pin 10 0V lower terminal strip Pin 1 S3 analogue value 3 Pin 2 S3 Pin 3 screen Pin 4 S4 analogue value 4 Pin 5 S4 Pin 6 screen Pin 7 15V supply Pin 8 15V for ext Devices Pin 9 5V Pin 10 0V lower terminal ...

Page 173: ...inputs to the digitization of an analog voltage Voltage range 10V to 10V Input impedance with U 100k Ω U 10k Ω Transformation time per channel 50µs Accuracy ADW4 Resolution 12Bit max linearity errors 1 5LSB Accuracy ADWÊ Resolution 16Bit Protective functions Overvoltage protection at the inputs Supply voltages Led additionally outward Supply voltages 5V 15V 50mA ...

Page 174: ...stics ADWI4 Inputs 4 differential inputs to the digitization of an analog current Current area 0 20 mA Transformation time per channel 50µs Accuracy ADWI4 Resolution 12Bit max linearity errors 1 5LSB Protective functions Overvoltage protection at the inputs Supply voltages Led additionally outward Supply voltages 5V 15V 50mA ...

Page 175: ...8 10 ANALOG INPUT OUTPUT MODULES Edition 06 2005 8 2 Analog digital converter ADW4 ADW4E ADWI4 continued Block diagram I O BUS 4 A D converters 12bit resolution ...

Page 176: ...8 11 ANALOG INPUT OUTPUT MODULES Edition 06 2005 8 2 Analog digital converter ADW4 ADW4E ADWI4 continued Connection examples ...

Page 177: ...8 12 ANALOG INPUT OUTPUT MODULES Edition 06 2005 ...

Page 178: ...9 1 Communication processor COM 9 1 9 2 Active EtherNet connection ETH 9 9 9 3 Decentral peripheral Interface AS I 9 14 9 4 Module for CAN applications 9 19 9 6 Module for CAN applications 4 way aktiv optical fibre 9 30 9 5 Module for CAN applications 4 way aktiv 9 23 ...

Page 179: ...llocation of the 9 pin Sockets COM1 COM2 and COM3 with TTY 20mA adapter Transmitter and acceptor alternatively in plugs bridge actively or passively Pin 1 screen Pin 2 Sender Pin 3 Sender Pin 4 20mA Power source Pin 5 GND Pin 6 20mA Power source Pin 7 acceptor Pin 8 acceptor Pin 9 GND Allocation of the 9 pin Sockets COM1 COM2 and COM3 with V24 RS232 adapter Pin 1 screen Pin 2 Rx Pin 3 Tx Pin 4 DTR...

Page 180: ...ponents EEPROM memory for the operating system RAM memory buffered EEPROM memory Interface COM1 asynchronous Interfaces COM2 and COM3 switchable asynchronous synchronous Interface for developing an operating system serivicing System interface PLC COM 32bit Data safeguarding The RAM memory is supplied by the power unit from the central buffer when the module is plugged into the chassis When the mod...

Page 181: ...2 and COM3 can be optionally provided with 20mA or V24 adapter asynchronous or synchronous transmission rate max 38400 baud Servicing interface for develop Fast RS422 interface ing an operating system and di It is possible to load a program that is compiled with agnostics Turbo Pascal 6 0 and converted with Romcode into the EEPROM by means of the servicing interface BUS interface to the PLC NA sig...

Page 182: ...is lit Everything in order Lamp is off CPU is defective no voltage or lamp is defective Lamp is flashing System error Flash frequency of 1s Buffer battery is defective to be exchanged Flash frequency of 1 4s Voltage of 15V is defective The AD converter and the operating panels do not work anymore Flash frequency of 1 10s Hardware error Module or network has failed ...

Page 183: ...OMMUNICATION MODULES Edition 03 2007 9 1 Communication module COM continued Block diagram CPU 16Bit Serial Com1 async COM2 sync 1 COM3 sync 2 EEPROM 128kB x 16 SRAM 128kB x 16 Boot BS EPROM 64kB x 16 I O BUS ...

Page 184: ...9 7 COMMUNICATION MODULES Edition 03 2007 9 1 Communication module COM continued Components layout ...

Page 185: ...pheral interface The plugs of the peripheral interface adapters are protected against being adapters are protected against being interchanged erroneously interchanged erroneously This page shows to the module front This page shows to the module front Screening 20mA power source Acceptor Acceptor 20mA power source Tranmitter Transmitter 9 1 Communication module COM continued Peripheral interface ad...

Page 186: ... Light emitting diodes ST status indication BS reading write access internal Przessor on EtherNet Controllers LK distance check with RJ45 TX module transmits RX module receives Allocation of the 9 pin Socket service Pin 1 screen Pin 2 TXD Pin 3 TXD Pin 4 Pin 5 GND Pin 6 VCC Pin 7 RXD Pin 8 RXD Pin 9 MSR ETH 084309 ST BS LK TX RX Service AUI ETH 084185 ST BS LK TX RX Service ...

Page 187: ...the socket RJ45 Pin 1 TPETXP TPETXDP Pin 2 TPETXN TPETXDN Pin 3 TPERXP Pin 4 Pin 5 Pin 6 TPERXN Pin 7 Pin 8 Allocation of the 15 pin Socket AUI Pin 1 screen Pin 2 COLP Pin 3 TXP Pin 4 screen Pin 5 RECP Pin 6 GND Pin 7 Pin 8 screen Pin 9 COLN Pin10 TXN Pin11 screen Pin12 RECN Pin13 12V Pin14 screen Pin15 ...

Page 188: ...tion Connection of a 8 pin socket RJ45 10BASE T for EtherNet Connections at the module Service 9pin socket of the BWO service interface AUI 25pin socket for EtherNet only by ETH 084309 BNC 10BASE 2 2pin socket for EtherNet only by ETH 084309 RJ45 10BASE T 8pin socket for EtherNet Status and diagnostic display ST Status display BS Read or write access of the internal processor LK Line section check...

Page 189: ...SC 9 2 Active EtherNet connection ETH continued Software interface The data interface to ETH is defined from the systemcall number 26 Example DATA PN report no 0 initiation of ETH 1 IPX 2 HI 3 down load CMD command 0 write on ETH 1 read of ETH LL length low data 16Bit L 0 not data LH length high data 16Bit L 0 not data DATA data with variable length ...

Page 190: ...EtherNet connection ETH continued Software interface Reports PN 0 initiational report connection construction Data own ETHERNET address 0 address of ETH use number of connections connection parameters PN 1 N Data Connection number connection datas VNR VANZ ...

Page 191: ...dition 03 2007 9 3 Decentral peripheral Interface AS I Module AS I 084187 with 1 master circuit board for 124 inputs and outputs Module AS2 I 084425 with 2 master circuit boards for 248 inputs and outputs AS I2 084425 AS I 084187 ...

Page 192: ... e g to the control of three phase current synchronous engines The 2 Leiter Kabel transmits data and energy between the modules It actual geometrically coded and is installed by means of penetration technique AS i requires 5ms per data exchange cycle in the maximum configuration 31 Slaves at the master max Data security actual by continuous monitoring of network and peripheral devices as well as b...

Page 193: ...ion of 2 AS i flat cables AS i power supply for AS i standard AS i 2 conductor cable for AS i standard ever for application up to 31 AS i slave modules e g with ever 4 inputs and 4 outputs The with marked hardware components are deliverable from other producer Occupation of AS I pin connection with AS I flat cable o o o o o o o o o 1 5 6 9 o o o o o o o o o 1 5 6 9 o o o o o o o o o 1 5 6 9 CEA 08...

Page 194: ...a can be defined over the SPS program by specification of the first initially or original address freely Example Input address E1 1 1 is determined as base address Thus the input addresses E1 1 1 to E1 8 16 are occupied In this area no EK module may naturally be For the next AS i module may do as base address only E1 9 1 will use Closer information for the definition Eingangs und original addresse...

Page 195: ...mage for AS l diagnosis controlling flags which release or lock certain functions on the AS I The reserved storage areas start with a symbolic address which is defined by those the user AS__EB for the input image ASI_AB for the output image ASI_MB for the status and controlling flags These three symbolic addresses must be created in the flag area starting with the symbolic address ASl_SC defined i...

Page 196: ...ST2 status indication CAN2 LED off error CAN Allocation 9pol Bush type plug pin type plug pin 1 pin 2 CAN low pin 3 CAN GND pin 4 pin 5 screen pin 6 CAN GND pin 7 CAN high pin 8 pin 9 housing Screen CAN1 0 and CAN1 I as well as CAN2 0 and CAN2 I are internally interconnected in each case 1 1 CAN 084489 CAN2 I CAN2 0 CAN1 I CAN1 0 o ST1 o ST2 ...

Page 197: ... The electrical parameters of the physical transfer are likewise in ISO 11898 determined The CAN Log corresponds to the real time request In contrast to the cable harness and corrects the network protokol detects transfer errors which are caused by electromagnetic irradiation The serial bus system is suitable in particular for the networking of intelligent on output units as well as sensors and ac...

Page 198: ...over RC element high impedance interconnected 1MΩ J5 closed screen and CAN GND directly interconnected J7 open without firing resistor closed with firing resistor 120Ω CAN1 J4 open without firing resistor closed with firing resistor 120Ω J2 closed screen and CAN GND directly interconnected J3 closed screen and CAN GND over RC element high impedance interconnected 1MΩ ...

Page 199: ...in type plugs viewing from the front viewing from the front Allocation 9pol Socket pin type plug Allocation of the plug X136 X236 Pin 1 Pin 1 Pin 2 CAN low Pin 2 CAN GND Pin 3 CAN GND Pin 3 SYNC high Pin 4 SYNC low Pin 4 SYNC low Pin 5 shield Pin 5 CAN high Pin 6 CAN GND Pin 6 CAN low Pin 7 CAN high Housing shield Pin 8 SYNC high Pin 9 Housing shield Allocation of the plug X137 X237 Pin 1 Pin 2 CA...

Page 200: ...d actuators inside a system or machine which communicate in real time using modular control systems The expenditure for the wiring is small thereby and it can at any time further components be attached Nowadays the CAN system can be used to advantage wherever there are stringent security requirements 4 way active CAN Module 800304 4 CAN connections DSUB or IEEE 1394 arm 7 microcontrollers 32 bits ...

Page 201: ...CNC control system is booted up To prevent the firmware from being reloaded every time the system is booted remove the canfirmware file from the root directory after programming is complete In pre operational state the following characters are displayed one after the other with a time difference of around one second P2c1 where P Pre operational 2 state c channel 1 channel plug number between 1 4 I...

Page 202: ... COMMUNICATION MODULES Edition 07 2008 9 5 Module for CAN applications 4 way active continuation Layout diagram CAN 1 CAN 2 CAN 3 CAN 4 J1 to J4 5V also at DSUB PIN9 Configuration SW1 to SW4 SW1 SW2 SW3 SW4 ...

Page 203: ...onnector Connector IEEE 1394 Top view Top view Pin Configuration 9 pins Connector Pin Configuration X136 X236 AMK Pin 1 Pin 1 Pin 2 CAN low Pin 2 CAN ground Pin 3 CAN ground Pin 3 Sync high Pin 4 Sync low Pin 4 Sync low Pin 5 Shielding Pin 5 CAN high Pin 6 CAN ground Pin 6 CAN low Pin 7 CAN high Casing Shielding Pin 8 Sync high Pin 9 Casing Shielding Pin Configuration X137 X237 AMK Pin 1 Pin 2 CAN...

Page 204: ...c signal for the axles is insertable over switches 3 and 4 Thus the synchronisation impulses for the AMK drive modules take place CAN Module as CAN I O module CAN module can be used also to the control of CAN I O modules input output modules Here the following is valid up to 20 CAN I O nodes per CAN module up to 5 CAN I O nodes per channel For each nodes are supported max 64 digital inputs max 64 ...

Page 205: ... Machine No AZ65 Date 29 05 2008 bz CAN Konfiguration for WAGO IO Module Nodes 1 Machine Switchboard 5 Input Module 750 401 2 Inputs 5 Output Module 750 501 2 Outputs Baudrate 0 1000kB 1 800kB 2 500kB 3 250kB 4 125kB 5 100kB baudrate 2 Sync timer ms to heading for the outputs and reading the inputs in synctimer 10 Nodeguardtimer ms to the monitoring of the CAN modules SDO 0x100c Guard Time nodegua...

Page 206: ... 5 WAGO Clamp 750 501 2 Outputs pdo_1_io i2 E1 1 1 i2 E1 1 3 i2 E1 1 5 i2 E1 1 7 i2 E1 1 9 o2 A1 1 1 o2 A1 1 3 o2 A1 1 5 o2 A1 1 7 o2 A1 1 9 Nodes 1 20 SDO addresses node idx subidx lun value sdo_io WAGO 1 0x100c 0 2 400 Guard Time ms Nodeguardtimer Maximum number of nodes 20 1 0x100d 0 1 2 Life Time Faktor Nodes 1 20 SDO addresses node idx subidx lun value sdo_io WAGO 2 0x100c 0 2 400 Guard Time ...

Page 207: ...e using modular control systems Nowadays the CAN system can be used to advantage wherever there are stringent security requirements The advantage of a opticl fibre connection is the potential separation of the equipment components Opticl fibre are insensitive in relation to electrical and magnetic influences of noise CAN module 4 way active optical fibre 800323 4 CAN connections light wave conduct...

Page 208: ...oot directory If this is done the CAN module loads the latest firmware every time the CNC control system is booted up To prevent the firmware from being reloaded every time the system is booted remove the canfirmware file from the root directory after programming is complete In pre operational state the following characters are displayed one after the other with a time difference of around one sec...

Page 209: ...ical signal transmissions and works at BWO with 1Mb s Optical fibre lengths The Optical fibre length is co ordinated with the light achievement of the transmitter and amounts to minimum 0 20 meters and maximally 15 meters Master Slave The BWO CAN module optical fibre represents the master in the network All other data bus participants is to be regarded than Slave ...

Page 210: ...anel CNC 920 10 7 10 3 Operating panel CNC 930 10 13 10 4 Operating panel RC 910 10 23 10 5 Touch screen calibration with CNC 910 CNC 920 RC 910 10 27 10 6 Operating panel CNC 900 10 30 10 7 Operating panel CNC 900C 10 38 10 8 Teachpanel 10 47 10 9 Power pack for no break current supply USV for CNC 900C 10 51 ...

Page 211: ...g panels CNC910 Mass and weight Dimensions width x height 277mm x 227mm max depth of the rear edge of the front plate to the rear 55mm max depth of the front edge of the front plate forward 25mm Strength of the front plate approx 4mm Weight approx 1 6kg ...

Page 212: ... Operating panels CNC910 continuation Panel cut out 247mm x 197mm width x height Mounting with 10 threaded bolts M4 x 8 grounding rear side M4 Nr X Y Nr X Y 1 10 0 10 0 6 267 0 217 0 2 95 7 10 0 7 181 3 217 0 3 181 3 10 0 8 95 7 217 0 4 267 0 10 0 9 10 0 217 0 5 267 0 113 5 10 10 0 113 5 Mounting cut out ...

Page 213: ...Plug contacts St1 3 pin plug Power supply P3 9 pin D SUB pin type plug RS422 or RS232 interface J14 J15 J16 Selection of the interface P3 1 with 2 bridged RS422 preset 2 with 3 bridged RS232 JP3 8 pin socket Connection with host over RJ45 JP10 5 pin plug Connection handwheel option ...

Page 214: ...herNet socket 1 24V 1 1 OP 2 0V 2 RX 2 ON 3 Screen 3 S TX 3 IP 4 4 5 S GND 5 6 6 IN 7 E 7 8 E 8 9 1 5 6 9 1 8 CNC CPU 9 pin Socket operating panel Interface adapter for RS422 Art NR 084589 CNC910 9 pin Plug P3 Interface RS422 E 1 8 E S S S creen 3 S 5 S 7 E 8 E H ousing Allocation cable connection CNC Control Operating panel CNC910 CNC Control Operating panel only with CPU with Art Nr CNC910 08867...

Page 215: ...creen with resolution 1024 x 1024 Size 6 5 Save Run time memory DRAM 16MB Flash disk memory 8MB for operating system and control surface Switch 1 emergency stop switch 1 key operated switsch 2 potentiometers Keys 42 function keys of it 15 freely shapable PLC Keys with display on LCD Display Interfaces 1 EtherNet RJ45 1 Serial interface RS232 RS422 ...

Page 216: ...S Edition 11 2005 10 2 Operating panels CNC920 Mass and weight Dimensions width x height 328mm x 310mm max depth of the rear edge of the front plate to the rear 55mm Strength of the front plate approx 4mm Weight approx 2kg ...

Page 217: ... cut out 300mm x 282mm width x height Fixing with 12 threaded bolts M4 x 8 grounding rear side M4 No X Y Nr X Y 1 54 0 10 0 7 274 0 300 0 2 164 0 10 0 8 164 0 300 0 3 274 0 10 0 9 54 0 300 0 4 318 0 50 0 10 10 0 250 0 5 318 0 155 0 11 10 0 155 0 6 318 0 250 0 12 10 0 50 0 Mounting cut out ...

Page 218: ...chnitt 10 2 Operating panels CNC920 continuation Mounting cut out 50mm x 280mm width x height Fixing with 12 threaded bolts M4 x 8 grounding threaded bolt 9 Nr X Y Nr X Y 1 40 0 10 0 5 40 0 300 0 2 70 0 50 0 6 10 0 250 0 3 70 0 155 0 7 10 0 155 0 4 70 0 250 0 8 10 0 50 0 Mounting cut out ...

Page 219: ...n terminal strip externel potentiometers and key operated switches P3 9 pin D SUB pin type plug RS422 or RS232 interface J14 J15 and Selection of Interface RS422 J14 open J27 J28 J29 RS422 preset J15 J27 J28 J29 bridge1 2 RS232 J27 28 offen J14 J15 J29 Brückr 2 3 JP3 8 pin socket connection with host by RJ45 ...

Page 220: ...S232 EtherNet socket 1 24V 1 1 OP 2 0V 2 RX 2 ON 3 screen 3 S TX 3 IP 4 4 5 S GND 5 6 6 IN 7 E 7 8 E 8 9 10 pin terminal strip JP4 10 pin terminal strip JP6 1 Screen Screen 2 Spindle GND key operated switch GND 3 Spindle 5V 5V 4 Suppl poti slider free key operated switch 5 Suppl poti slider free 6 Spindle slider Handwheel T1 7 Screen Screen 8 Feed GND GND 9 Feed slider HandwheelT2 10 Feed 5V 5V 1 ...

Page 221: ...ith resolution 1024 x 1024 Size 10 4 Memory Run time memory DRAM 16MB Flash disk memory 8MB for operating system and control surface Connections for external items 1 key operated switsch 4 potentiometers 1 handwheel Keys 42 function keys of it 15 freely shapable PLC Keys with display on LCD Display Interfaces 1 EtherNet RJ45 1 Serial interface RS232 RS422 ...

Page 222: ... operating panels CNC930 are available in two versions which differ only by the different sceen size and concomitantly by the dimensions CNC930 10 Sceen size 10 Dimensions B x H in mm 328 x 310 CNC930 15 Sceen size 15 Dimensions B x H in mm 430 x 370 CNC 930 10 CNC 930 15 ...

Page 223: ...3 Operating panel CNC930 10 Mass and weight CNC930 10 Dimensions width x height 328mm x 310mm Deep one of the rear side of the mother board after rear up to the end of the dust cover 55mm Strength of the front plate approx 4mm Weight approx 2kg ...

Page 224: ...tout CNC930 10 width x height 300mm x 282mm Mounting with 12 threaded bolts M4 x 8 grounding rear side M4 No X Y No X Y 1 54 0 10 0 7 274 0 300 0 2 164 0 10 0 8 164 0 300 0 3 274 0 10 0 9 54 0 300 0 4 318 0 50 0 10 10 0 250 0 5 318 0 155 0 11 10 0 155 0 6 318 0 250 0 12 10 0 50 0 Panel cutout ...

Page 225: ... continuation Panel cutout machine operating panel width x height 50mm x 280mm Mounting with 8 threaded bolts M4 x 8 grounding threaded bolt 9 No X Y No X Y 1 40 0 10 0 5 40 0 300 0 2 70 0 50 0 6 10 0 250 0 3 70 0 155 0 7 10 0 155 0 4 70 0 250 0 8 10 0 50 0 Panel cutout ...

Page 226: ... Handwheel CNC 930 10 CNC 930 10 The pins that Slider not more connected Potentiometers are with GND Pin2 or Pin8 to interconnect 1 JP4 Joystick Poti 1 JP7 Handwheel Key oper Switch P2 SVGA 1 2 3 Screen 24V 0V ST2 24V IN Connection diagram JP3 IDE 2 3 5 plug 1 COM 1 RS232 P1 4 x USB JP1 ETHERNET JP17 PS 2 1 Screen 2 Spindle GND 3 Spindle 5V 4 Suppl poti slider free 5 6 Spindle slider 7 Screen 8 Fe...

Page 227: ... Operating panel CNC930 15 Mass and weight CNC930 15 Dimensions width x height 430mm x 370mm Deep one of the rear side of the mother board after rear up to the end of the dust cover 100mm Strength of the front plate approx 4mm Weight approx 3kg ...

Page 228: ... Panel cutout CNC930 15 width x height 400mm x 340mm Mounting with 16 threaded bolts M4 x 8 grounding rear side M4 No X Y No X Y 1 50 10 9 380 360 2 160 10 10 270 360 3 270 10 11 160 360 4 380 10 12 50 360 5 420 50 13 10 320 6 420 140 14 10 230 7 420 230 15 10 140 8 420 320 16 10 50 ...

Page 229: ...ation Panel cutout machine operating panel width x height 50mm x 340mm Mounting with 10 threaded bolts M4 x 8 grounding threaded bolt 11 No X Y No X Y 1 40 0 10 0 6 40 0 360 0 2 70 0 50 0 7 10 0 320 0 3 70 0 140 0 8 10 0 230 0 4 70 0 230 0 9 10 0 140 0 5 70 0 320 0 10 10 0 50 0 ...

Page 230: ...7 Spindle CNC 930 15 CNC 930 15 The pins that Slider not more connected Potentiometers are with GND Pin2 or Pin8 to interconnect JP1 ETHERNET COM 1 RS232 JP17 Mouse Keyboard Joystick Poti Handwheel Key oper Switch P1 4 x USB P2 SVGA JP3 IDE 2 3 5 plug 1 24V IN PS 2 1 Screen 2 Key oper switch GND 3 5V 4 Key oper switch 5 6 Handwheel T1 7 Screen 8 GND 9 Handwheel T2 10 5V 1 Screen 2 Spindle GND 3 Sp...

Page 231: ...solution 1024 x 1024 Processor CPU Pentium compatibly 1 50 GHz Memory RAM memory 512 MB 32MB shared Memory for Graphic Hard disk 2 00 GB Flash Drive or 120 GB Harddisk Keys 42 function keys of it 15 freely shapable PLC Keys with display on the LCD Display Connections 1 Ethernet 10 100 Mbit 1 serial interface 4 USB 2 0 1 PS 2 mouse keyboard Potentiometer handwheel key operated switsch SVGA monitor ...

Page 232: ...10 23 OPERATING PANELS Edition 11 2005 10 4 Operating panels RC910 Mass and weight Dimensions width x height x depth 310mm x 240mm x 60mm Weight approx 2kg ...

Page 233: ...2005 10 4 Operating panels RC910 continuation Plug contacts St1 3 pin plug Power supply P3 9 pin D SUB pin type plug RS422 or RS232 interface J14 J15 J16 Selection of the interface P3 1 with 2 bridged RS422 preset 2 with 3 bridged RS232 ...

Page 234: ...1 2005 10 4 Operating panels RC910 continuation Plug contacts Power supply RS422 RS232 interface 3 pin plug 9 pin D SUB pin type plug P3 ST1 RS422 RS232 RJ45 1 24V 1 ON 2 0V 2 RX 3 Screen 3 S TX 4 IP 5 S GND 6 OP 7 E 8 E 9 IN 1 5 6 9 ...

Page 235: ...h resolution 1024 x 1024 Size 6 5 Memory Run time memory DRAM 16MB Flash disk memory 8MB for operating system and control surface Switch 1 emergency stop switch 1 key operated switsch 1 release button 1 potentiometer Keys 42 function keys of it 15 freely shapable PLC Keys with display on LCD Display Interfaces 1 EtherNet RJ45 1 Serial interface RS232 RS422 ...

Page 236: ... malfunctions occur can be repeated the calibration For calibrating the two keys simultaneous press Then this picture appears Touch screen area Xmin Xmax Ymin Ymax determine In addition with a pointed soft item from on the left of above close at the edge in direction of arrow around the display drive With key Save Exit the next picture appears N X Z Y i I 0 C ...

Page 237: ... Screen calibration In this picture the calibration points appear The total area actual into 16 subranges divided The markings crosses of the subranges with a pointed soft item touched lightly in the order 1 2 7 6 1 2 3 8 7 2 3 4 9 8 3 4 5 10 9 4 etc ...

Page 238: ...se ones as possible at the given mark point cross is situated The marking process can be repeated in order to keep the dispersion as small as possible The calibration is terminated with press the keys Save Exit To net curtain aborted with key Quit the process without saving N X Z Y i I 0 C 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 ...

Page 239: ...n 11 2005 10 6 Operating panel CNC 900 Mounting view 7 5 113 5 219 5 325 5 431 5 439 15 409 15 458 7 5 120 220 320 488 480 5 Schrankausschnitt Dichtungsauflage Befestigungsbolzen M4 l Cabinet window Gasket support Mounting bolts M4 ...

Page 240: ...10 31 OPERATING PANELS Edition 11 2005 10 6 Operating panel CNC 900 continued Side view 55 100 18 120 75 488 250 25 14 Befestigungsbolzen M4 Trägerplatte 4mm Mounting bolts M4 Front plate ...

Page 241: ... operating panel 1 serial input output 20 mA connection of control unit 1 serial input output 20 mA or V24 input output for periphery interface IO traffic CNC or programming interface for flash EEPROM 1 serial input output RS422 for servicing purposes Keyboard For control functions with cursor keys and numerical key field Front In IP65 design with 2 potentiometers and emergency power off switch Po...

Page 242: ... cable having a bridge pin 15 to pin 21 and leading from the PC to the periph ery socket of the operating panel has to be plugged in before switching on the unit When being switched on the operating panel recognized this bridge and initializes the periphery interface as a programming interface and waits within a CNC diagnostic picture In this state the CNC can be attended too With the CNC being ac...

Page 243: ...control unit connection 9 pin SUB D PLUG BWO servicing connection 9 pin SUB D socket Connecting blocks for 4 detachable key switches 5 pins 3 potentiometers 5 pins 1 emergency power off switch 2 pins 1 okay key on manual panel 2 pins Plug type binding post For connecting the manual operating panel 16 pins Supply Plug type binding post at the power unit 3 pins ...

Page 244: ...10 35 OPERATING PANELS Edition 11 2005 10 6 Operating panel CNC 900 continued Connections Connections Service Control unit Periphery Manual operating 22V panel 22V ...

Page 245: ... 10 6 Operating panel CNC 900 continued Plug socket document viewing from device internal side pointer direction of the signals Service 9 pole SUB D socket Peripherie interface V24 25 pole SUB D socket Teach panel 16 pole plug pin bar Off emergency switch and consent key 4 pole plug pin bar CNC control 20mA Peripherie interface 20mA 9 pole SUB D plug 25 pole SUB D socket Transmitter active Transmi...

Page 246: ... 9 23 10 11 12 22 24 21 20 25 26 27 28 29 40 41 42 43 44 45 13 14 15 16 30 31 32 34 35 36 37 38 39 33 46 47 48 49 50 51 52 53 54 55 56 57 66 67 68 69 70 71 58 59 60 61 62 72 73 74 75 76 63 64 65 77 78 79 8 9 10 11 12 13 0 1 2 3 1 2 3 4 5 6 7 Numerical key field 0 to 9 fkey F8 to F13 fcur F0 to F3 fkey F1 to F7 ckey 52 to 79 additional keys option ckey 1 to 51 standard keys ...

Page 247: ...ition 11 2005 10 7 Operating panel CNC 900 C 7 5 113 5 219 5 325 5 431 5 439 15 409 15 503 7 5 120 220 320 420 525 5 533 Schrankausschnitt Dichtungsauflage Befestigungsbolzen M4 l Cabinet window Gasket support Mounting bolts M4 ...

Page 248: ...10 39 OPERATING PANELS Edition 11 2005 14 180 207 27 128 533 364 14 Befestigungsbolzen M4 Trägerplatte 4mm 10 7 Operating panel CNC 900 C continued Mounting bolts Front plate M4 ...

Page 249: ... The restriction is under MS DOS on 640K Hard disk 40 GByte 2 50 Zoll Disk drive 1 44MB 3 5 PC plastic poil keyboard MF2 5 pole circular connector Mouse Option Interfaces COM1 9 pole SUB D plug V24 COM2 25 pole SUB D plug V24 COM3 15 pole SUB D socket V24 20mA LPT1 25 pole SUB D socket Execution in PCI or ISA Free slots 0 1 x ISA 16Bit dependent on LPT1 2 3 x PCI dependent on LPT1 BWO specific har...

Page 250: ...10 41 OPERATING PANELS Edition 11 2005 10 7 Operating panel CNC 900 C continued Position of the plugs and sockets The marked components with are already lay wires ...

Page 251: ... C continued Plug socket document viewing from device internal side pointer direction of the signals CNC control 20mA or RS422 485 9 pole SUB D plug Transmitter active receiver passive fixed adjusted 4 8 3 2 6 1 E E S GND S SCHIRM Control interface D SUB 9 pole socket ...

Page 252: ... J 8 12 on Pin 1 Pin 2 than TTY interface If block J 8 12 on Pin 2 Pin 3 than RS422 485 inteerface If jumper J13on Pin 2 Pin 3 than RS422 084539 with perception If J14 on Pin 1 Pin 2 than conclusion for RS485 If J14 on Pin 2 Pin 3 than conclusion for RS422 J13 DCD Bit Interface Transfer RS422 1 2 0 TTY RS422 9600B without perception 2 3 1 RS422 485 115KB with perception Components layout ISA modul...

Page 253: ...22 8 20 7 6 1 2 3 4 5 DCD RXD TXD DTR DSR RTS CTS RI GND SCHIRM 2 10 3 4 5 6 7 TXD DTR RXD RTS CTS DSR GND SCHIRM 8 10 7 Operating panel CNC 900 C continued Plug socket document viewing from device internal side pointer direction of the signals COM 1 V24 9 pole SUB D plug COM 3 V24 15 pole SUB D socket COM 2 V24 25 pole SUB D plug COM 3 20mA 15 pole SUB D socket Transmitter active or passive recei...

Page 254: ...on When a teach panel is connected then it is internal on pin 4 Schlüssel schalter Pin 1 3 5 7 9 11 13 15 Pin 2 4 6 8 10 12 14 16 2 1 16 15 1 2 3 4 5 6 7 8 Potentio meter 5V Analog GND 1 2 3 4 5 6 7 8 2 1 26 25 1 4 7 10 13 16 19 22 2 5 8 11 14 17 20 23 3 6 9 12 15 18 21 24 ANA4 11 VCC 10 GND 12 13 14 15 16 1 2 3 4 Potentiometer NOT AUS Zustimmtaste TPS 4 TPS 3 TP 9 TP 8 24V 1 GND 2 TPE 7 TPE 6 5 2...

Page 255: ...8 9 23 10 11 12 22 24 21 20 25 26 27 28 29 40 41 42 43 44 45 13 14 15 16 30 31 32 34 35 36 37 38 39 33 46 47 48 49 50 51 52 53 54 55 56 57 66 67 68 69 70 71 58 59 60 61 62 72 73 74 75 76 63 64 65 77 78 79 8 9 10 11 12 13 0 1 2 3 1 2 3 4 5 6 7 Numerical key field 0 to 9 fkey F8 to F13 four F0 to F3 fkey F1 to F7 ckey 52 to 79 additional keys option ckey 1 to 51 standard keys ...

Page 256: ... PANELS Edition 11 2005 A Y B C U V W M X Z Übernahme F NC 164 295 Tiefe 94 164 295 Tiefe 94 A Y B C U V W M X Z Übernahme F NC 10 8 Teachpanel Depth 94 Teachpanel provided with handwheel Teachpanel without handwheel ...

Page 257: ...10 48 OPERATING PANELS Edition 11 2005 10 8 Teachpanel continued Connection schedule for the teachpanel ...

Page 258: ...10 49 OPERATING PANELS Edition 11 2005 10 8 Teachpanel continued ...

Page 259: ...switch detachable key switch and override potentiometer Current supply 20V from Operating panels CNC 900 and CNC 900 C Connections Operating panels and current supply via hybrid cable at the Operating panels CNC 900 and CNC 900 C handwheel via transmitting cable to the sensing element Working temperature up to 40 C Note Off safety reasons may the manual operating console only with switched off mac...

Page 260: ...arging circuit for akku switching logic with service section for akku charge on supply serial communication interface to the computer 24V AC DC input The power supply unit is supplied with 24v DC or 21V AC DC DC transducers provide for galvanic separation between primary and secondarily circle Undervoltage monitor Starting from DC voltage 19V signals the monitoring circuit a mains failure The Akku...

Page 261: ... The PIC controls over on in its program determined timing the suitable BUZ transistors and relay contacts of the power stage Serial communication interface to the computer Data exchange between USV and computer is made by a serial interface on the USV and in the 1 Quilt over the COM 3 the BWO plugging in card In 2 Quilt COM3 by on registers on this card one replaces in order to be able to use the...

Page 262: ...y USV continuation Technical data Input 24V DC or 21V AC Output 5V 8A 0 2 12V 3A 12V 0 5A Akku Dryfit A 512 Nominal voltage 12V Connections plug Float max 8min Standard 2min with 4 repeating rates within 8min then 6h loading time Mains failures max 4 one on the other following Akku ...

Page 263: ...n 11 2005 10 9 Power pack for no break current supply USV continuation Block diagram 24V Filters 5V Monitoring 24V 12V DC DC 24V 5V DC DC 12V 12V DC DC 5V 8A 12V 3A 12V 0 5A Power pack 24V Analysis Charging circuit Power part Akku ...

Page 264: ...orking 11 2 11 2 Connector cables 11 6 11 2 1 Operating panel 11 6 11 2 2 Extension cables 11 7 11 2 3 Programming device 11 8 11 2 4 Service 11 14 11 2 5 Peripheral devices 11 15 11 2 6 Measuring system 11 16 11 2 7 ADW DAW 11 18 11 2 8 Coupling of chassis groups 11 19 ...

Page 265: ...ed by means of a bridge between pins 5 and 9 in the terminal plug of the first and the last station Cable screening The cable screening is connected conductively to the housing potential at the first station by means of the bridge between pins 1 and 4 in the terminal plug For doing so the terminal plug has to plugged into the left socket of the T piece on the left side pin 4 has the screening pote...

Page 266: ...11 3 CONNECTION CABLES Edition 06 2005 11 1 Networking continued Example for interconnecting a network ...

Page 267: ...n of the connector cable Article Article number Data cable twin core twisted surge impedance 78W screened yard ware 002670 T piece for plugging in 2 data cables 083878 2 sockets for data cable 1 plug for socket networking including 2 9 pin D Sub plugs and 2 caps 9 pin S SUB pin plug single 001305 Cap single 001415 ...

Page 268: ...11 5 CONNECTION CABLES Edition 06 2005 11 1 Networking continued BWO NET connector cable and interfaces enlarged section ...

Page 269: ...nel Connector cable from module CNC PLC CEA socket Operating panel 9 pin D SUB pin plug to operating panel MT60 MT90 CNC900 CNC 900C 9 pin D SUB female plug Article Length of cable Article number Connector cable central unit operating panel 1m 083864 3m 083816 10m 083887 20m 083881 ...

Page 270: ...h cupboard and the machine operating panel an extension cable may be used resp embedded for connecting the programming device From module CNC PLC CEA socket Programming device 9 pin D SUB pin plug to the switch cupboard 9 pin D SUB female plug Article Length of cable Article number Connector cable central unit switch cupboard 10m 083910 25m 083911 ...

Page 271: ...onverter 20mA V24 BWO Connector cable from module CNC PLC CEA socket Programming device 9 pin D SUB pin plug to the interface converter 9 pinD SUB female plug Article Length of cable Article number Converter set contains 083839 Interface converter 20mA V24 BWO 083782 Connector cable central unit converter 3m 083818 ...

Page 272: ...sducers 20mA V24 BWO on the module CNC PLC CEA are plugged in Connection cable from interfaces the transducer to the programmer CD SUB pin type plug 9pin CD SUB bush type plug 9pin Item Cable length Article number Transducer set contains 084469 Interface transducers 20mA V24 BWO 084466 Connection cable central processing unit transducers 3m 084468 ...

Page 273: ...9 pin D SUB pin plug to the interface converter 25 pinD SUB pin plug Connector cable from the interface converter 25 pin D SUB female plug to the programming device 9 pin D SUB female plug Article Length of cable Article number Converter set contains 083840 Interface converter 20mA V24 with plug in power unit 220V 002115 Connector cable CPU interface converter 3m 083819 Cable interface converter p...

Page 274: ... device continued Connector cable from module CNC PLC CEA socket Programming device 9 pin D SUB pin plug to the programming device 15 pin D SUB pin plug Article Length of cable Article number Cable central unit programming device 3m 083821 5m 084120 20m 083846 ...

Page 275: ...ing device continued Connector cable from module CNC PLC CEA socket Programming device 9 pin D SUB pin plug to the internal interface converter 25 pin D SUB female plug Article Length of cable Article number Cable central unit interface converter 3m 083820 ...

Page 276: ... 3 Programming device continued Connector cable from module CNC PLC CEA socket Programming device 9 pin D SUB pin plug to the Siemens PG 730 25 pin D SUB pin plug Article Length of cable Article number Cable central unit Siemens PG 730 3m 083822 ...

Page 277: ...nsisting of P LINK 900 Connector cable from module CNC PLC CEA socket Service 9 pin D SUB pin plug to the P LINK 900 9 pinD SUB female plug Article Length of cable Article number Converter set contains 083841 P LINK 900 083767 Connector cable MODULE P LINK 900 1 8m 083823 ...

Page 278: ...ices Connector cable V24 from operating panel MT60 MT70 80 MT90 CNC900 CNC 900C 25 pin D SUB pin plug to peripheral device data input output 9 pin D SUB female plug Article Length of cable Article number Cable operating panel peripheral device 3m 083817 5m 083861 ...

Page 279: ...ug 15pin to the incrementalen measuring system open end Item Cable length Article number Cable axis module measuring system 5m 083921 Allocation of the 15pin sockets on AAZ and POS Pin1 T1 Pin2 Sensor line 0V Pin3 T2 Pin4 T0 Pin5 Sensor line 5V Pin6 Screen Pin7 Uas error signal Pin8 Pin9 T1 Pin10T2 Pin110V Pin12 T0 Pin13 Pin14 5V Pin15 Uas error signal ...

Page 280: ...A POA CD Sub pin type plug 15pin to the absolute measuring system open end Item cable length article number Cable axis module measuring system 5m 084327 Allocation of the 15pol Sockets on AZA and POA Pin1 Takt Pin2 0V Pin3 Takt Pin4 Pin5 5V Pin6 Screen Pin7 Pin8 24V encoder Pin9 Data Pin10Data Pin110V Pin12 Pin130V encoder Pin14 5V Pin15 ...

Page 281: ...18 CONNECTION CABLES Edition 06 2005 11 2 7 ADW DAW Cable connection of axis modules ADW DAW plug 10polig to the machine open end Item cable length article number Cables ADW DAW machine 3m 083888 5m 083898 ...

Page 282: ...e plug 9pin to the couple module KOP socket input CD SUB pin type plug 9pin or of the couple module KOP socket output CD SUB pin type plug 9pin to the next couple module KOP socket input CD SUB pin type plug 9pin Item Cable length Article number Cable connection central processing unit couple module 0 7m 084077 or couple module couple module ...

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BWO CONTROL SYSTEM 900, Hardware Installation

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