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NOTE

: The pos si bly sen sible smell is not cau sed by dro plets of oil,

though, but ei ther by ga seous pro cess com po nents or by rea di ly vo la -
tile and thus ga seous com po nents of the oil (par ti cu lar ly additives).

Noise Emission 

For the sound pres sure le vel in free field ac cor ding to EN ISO 2151, see 
“Tech ni cal  Data”.

CAUTION

The va cuum pump emits noise of high in ten si ty.

Risk of da mage to the hea ring.

Per sons staying in the vi ci ni ty of a non noise in su la ted va cuum
pump over ex ten ded pe riods shall wear ear protection.

Transport

Transport in Packaging

Pac ked on a pal let the va cuum pump is to be trans por ted with a for -
klift.

Transport without Packaging

In case the va cuum pump is bol ted to a pal let or a base plate:

Re move the bol ting bet ween the va cuum pump and the pal -
let/base plate

 CAUTION 

Do not walk, work or stand un der sus pen ded loads.

NOTE

: The po si tion of the eye bolt (391) fits to the centre of gra vi ty of

a va cuum pump incl. drive mo tor (400). If a va cuum pump wi thout
drive mo tor is to be lif ted, at tach ano ther belt/rope at a sui table point.

Attach lif ting gear se cu re ly to the eye bolt (391) on the cy lin der.

Attach lif ting gear to a crane hook with sa fe ty latch.

Lift the va cuum pump with a crane hook.

In case the va cuum pump was bol ted to a pal let:

Re move the stud bolts from the rub ber feet.

 CAUTION 

Til ting a va cuum pump that is al rea dy fil led with oil can cause large
quan ti ties of oil to in gress into the cy lin der.

Star ting the va cuum pump with ex ces sive quan ti ties of oil in the cy -
lin der will im me dia te ly break the va nes and ruin the va cuum pump.

Once the va cuum pump is fil led with oil it shall not be lifted
anymore.

Prior to eve ry trans port make sure that the oil is drai ned

Storage

Short-term Storage

Ver sion with gas bal last de vice with ball-cock:

Make sure that the ball-cock (477) of the gas bal last de vice
(470-480) is clo sed

Make sure that the suc tion connec tion/gas in let and the gas dis -
charge/pres sure connec tion are clo sed (leave the pro vi ded plugs
in)

Store the va cuum pump 

if  pos sible  in  ori gi nal  pac ka ging,

in do ors,

dry,

dust free

vi bra tion  free

Conservation

In case of ad verse am bient condi tions (e.g. ag gres sive at mos phere, fre -
quent  tem pe ra ture  chan ges)  conserve  the  va cuum  pump  im me dia te ly.
In case of fa vou rable am bient condi tions conserve the va cuum pump if
a sto rage of more than 3 months is scheduled.

Du ring the fac to ry tests, the va cuum pump in side has been com ple te ly
in contact with oil. In case of fa vou rable am bient condi tions, it is not
ne ces sa ry to the pump with conser va tion oil . In case of un fa vou rable
sto rage condi tions, the va cuum pump drai ning with conser va tion oil is
ad vi sed. If any thing re mains to be cla ri fied please contact your Busch
representative! 

Make sure that the oil is drai ned (see “Main te nance, Oil Change,
Drai ning Used Oil”)

Ver sion with gas bal last de vice with ball-cock:

Make sure that the ball-cock (477) of the gas bal last de vice
(470-480) is clo sed

Fill in conser va tion oil in small quan ti ties by the suc tion connec tion, 
ob serve the oil type and the gi ven quan ti ty in the ta bles below:

Oil Type 

Re no lin MRX 68, P/N 0831 512 575
(or a conser va tion oil from same qua li ty) 

Pump type 

Con ser va tion  oil  quan ti ty

R 5 0160 D

2 li tres

R 5 0202 D

R 5 0250 D

R 5 0302 D

Wrap PTFE-tape around the thread of the suc tion connec tion

Firm ly close the suc tion connec tion with a plug.

CAUTION

Ope ra tion with a gas dis charge/pres sure connec tion clo sed will da -
mage the va cuum pump.

Make sure that the gas dis charge is open.

CAUTION 

Du ring ope ra tion the sur face of the va cuum pump may reach tem -
pe ra tu res of more than 70°C.

Risk of burns!

Do not touch the hot hou sing.

Elec tri cal ly connect the va cuum pump (see “Instal la tion and Com -
mis sio ning,  Instal la tion,  Con nect  Elec tri cal ly”)

Let the va cuum pump run for at least half an hour

Switch the va cuum pump off

Drain the conser va tion oil (see “Main te nance, Oil Change, Drai -
ning Used Oil”)

Wrap PTFE-tape around the thread of a plug

Firm ly in sert the plug into the dis charge connec tion

Make sure that all ports are firm ly clo sed ; seal all ports that are not 
with PTFE-tape, gas kets or o-rings with ad he sive tape.

NOTE

: VCI stands for “Vo la tile Cor ro sion Inhi bi tor”. VCI-pro ducts

(film, pa per, card board, foam) eva po rate a subs tance that conden ses in 

Transport

Page 5

Summary of Contents for R50160D

Page 1: ...Installation and Operating Instructions Vacuum pumps R 5 0160 D R 5 0202 D R 5 0250 D R 5 0302 D Ateliers Busch S A Zone industrielle 2906 Chevenez Switzerland 0870524627 040106 Modifications reserved ...

Page 2: ... Filling in Fresh Oil 11 Exhaust Filter 11 Check during operation 11 Assessment 12 Change of the exhaust filters 12 Removing the exhaust filters 12 Inserting the Exhaust Filters 12 Gas ballast 12 Inlet flange 12 Fan cover 12 Motor cover 12 Overhaul 13 Removal from Service 13 Temporary Removal from Service 13 Recommissioning 13 Dismantling and Disposal 13 Troubleshooting 14 Exploded view 19 Spare p...

Page 3: ...e mo tor shaft by means of a flexible coupling The rotor o 15 rotates in an also circular fixed cylinder 1 the cen treline of which is offset from the centreline of the rotor such that the rotor and the inner wall of the cylinder almost touch along a line Va nes n 22 sliding in slots in the rotor separate the space between the rotor and the cylinder into chambers At any time gas is sucked in and a...

Page 4: ...ons a heat exchanger wa ter oil can be mounted as a complementary cooling optional To suck condensable vapours a gas ballast valve optional can be ins talled in the cylinder cover at fan side To increase the capacity of va pours another gas ballast valve can be installed in the cylinder cover at the motor side The valve can open or close the gas ballast during the operation of the pump In order to...

Page 5: ...ginal packaging indoors dry dust free vibration free Conservation In case of adverse ambient conditions e g aggressive atmosphere fre quent temperature changes conserve the vacuum pump immediately In case of favourable ambient conditions conserve the vacuum pump if a storage of more than 3 months is scheduled During the factory tests the vacuum pump inside has been completely in contact with oil I...

Page 6: ...ensitive parts plastics wood cardboard paper electronics will touch the surface of the vacuum pump Make sure that the installation space or location is vented such that a sufficient cooling of the vacuum pump is warranted CAUTION During operation the surface of the vacuum pump may reach tem peratures of more than 70 C Risk of burns Make sure that the vacuum pump will not be touched inadverten tly ...

Page 7: ... that the drive of the vacuum pump will not be affected by electric or electromagnetic disturbance from the mains if neces sary seek advice from the Busch service In case of mobile installation Provide the electrical connection with grommets that serve as strain relief Heat exchanger water oil accessory It is possible to install a heat exchanger water oil accessory as a complementary cooling when ...

Page 8: ...except for oils based on poly a olefin are incompa tible with mineral oils and conservation oils Risk of foaming leading to destruction of the vacuum pump CAUTION Filling oil through the gas inlet a 260 will result in breakage of the vanes n 22 and destruction of the vacuum pump Oil may be filled through the oil fill port only k 88 CAUTION During operation the oil separator is filled with hot pres...

Page 9: ...way Make sure that the Installation Prerequisites see Installation Prerequisites and Commissioning are complied with and will re main complied with particularly that a sufficient cooling will be ensured Conveying Condensable Steams CAUTION Residual condensates dilute the oil deteriorate its lubricating proper ties and can cause a jam of the rotor Apply a suitable operating method to make sure that...

Page 10: ... on the vacuum pump Busch service Checking the oil Checking the level Make sure that the vacuum pump is shut down and locked against inadvertent start up Make sure that the oil has collected at the bottom of the oil sepa rator f 75 Read the level on the sight glass i 83 In case the level has dropped underneath the MIN marking Top up oil see Topping up Oil In case the level exceeds the MAX marking ...

Page 11: ...60 0202 D and 6 5 litres of flushing agent for the versions R 5 0250 0302 D from 50 percent oil and 50 percent paraffin or die sel fuel fuel oil Make sure that the oil drain plug j 95 is reinsert correctly Remove the oil fill plug k 88 Fill in the flushing agent Firmly reinsert the oil fill plug k 88 with its sealing seat 89 Close the suction line Run the vacuum pump for at least half an hour Drai...

Page 12: ...ry Release the spring elements 125 by unscrewing the screws 126 and remove them Remove the exhaust filters l 120 and the o rings 121 In the case of a R 5 0160 D or R 5 0202 D version The exhaust filters are two In the case of a R 5 0250 D or R 5 0302 D version The exhaust filters are three Inserting the Exhaust Filters CAUTION The non OEM spares market offers exhaust filters that are geome tricall...

Page 13: ...ent start up Remove the cover around the fan of the drive motor Slowly rotate the fan wheel by hand several revolutions in the intended direction of rotation see stuck on or cast arrow Mount the cover around the fan wheel of the drive motor If deposits could have gathered in the vacuum pump Flush the vacuum pump see Maintenance Observe the chapter Installation and Commissioning Dismantling and Dis...

Page 14: ...ss only the oil does not get filtered any more Replace the oil filter d see Maintenance In case a mesh screen h is installed on the suction connection a The mesh screen h on the suction connec tion a is partly clogged Clean the mesh screen h If cleaning is required too frequently install a filter upstream In case an inlet filter is installed on the suction connection a The filter on the suction co...

Page 15: ... level is too low Compare the trip level of the drive motor star ter overload protection with the data on the nameplate Correct if necessary In case of high ambient temperature Set the trip level of the drive motor starter overload protection 5 percent above the no minal drive motor current One of the fuses has blown Check the fuses The connection cable is too small or too long causing a voltage d...

Page 16: ...he wires against the connection diagram Tighten or replace loose connections The vacuum pump runs in the wrong direc tion Verification and rectification see Installation and Commissioning correct if necessary Standstill over several weeks or months Let the vacuum pump run warm with inlet closed Oil viscosity is too high for the ambient tem perature Use synthetic oil if necessary use oil of the nex...

Page 17: ...utside tolerance range Provide a more stable power supply In case a mesh screen h is installed on the suction connection a The mesh screen h on the suction connec tion a is partially clogged Clean the mesh screen h If cleaning is required too frequently install a filter upstream In case an inlet air filter is installed on the suc tion connection a The filter on the suction connection a is partiall...

Page 18: ...atery and coloured white The vacuum pump aspirated water or signifi cant amounts of humidity Flush the vacuum pump Replace the oil filter d Replace the exhaust filters l Flush the vacuum pump see Maintenance Modify the operational mode see Installation and Commissioning Opera ting Notes Conveying Condensable Vapours The oil is resinous and or sticky Improper oil type perhaps in confusion Flush the...

Page 19: ...Exploded view Exploded view Page 19 ...

Page 20: ...eal 1 0481 503 786 159 Discharge valve 2 0916 529 297 162 Seal 1 0481 503 785 185 Oil separator seal 1 0481 516 780 197 O ring 1 0486 516 620 206 Oil separator seal 1 0481 502 719 242 O ring 2 0486 000 587 253 O ring 1 0486 000 526 255 O ring 2 0486 000 531 261 Mesh screen 1 0534 000 041 Pos Part Qt R 5 0250 D R 5 0302 D 18 Sleeve 2 0472 000 008 22 Vanes 3 0722 516 729 30 Needle bearing 2 0473 507...

Page 21: ... cartridge 0945 000 143 0945 000 143 Replacement paper cartridge 0532 000 004 0532 000 004 Gas ballast side fan cover 0916 516 610 0916 516 610 Gas ballast with solenoid valve side fan cover 0916 518 385 0916 518 385 Silencer 0947 000 083 0947 000 083 Exhaust filters pressure gauge 0946 504 734 0946 504 734 Vacuum regulating unit connec tion G 11 2 0947 000 482 0947 000 482 Motor safety switch Adj...

Page 22: ...ic viscosity at 40 C mm2 s 30 68 110 95 94 103 Kinematic viscosity at 100 C mm2 s 5 8 5 11 5 9 5 14 Flashpoint C 225 235 260 255 264 265 Pourpoint C 15 15 15 30 15 48 Part no 1 l bottle 0831 000 086 0831 102 492 0831 000 060 0831 000 099 0831 133 403 0831 000 108 Part no 5 l canister 0831 000 087 0831 102 493 0831 000 059 0831 000 100 0831 540 557 0831 000 109 Note Ultimate pres sure application F...

Page 23: ...7 5 Nominal motor speed 50 60 Hz min 1 1500 1800 Sound level EN ISO 2151 50 60 Hz dB A 70 72 72 74 72 74 74 76 Water vapour tolerance max with gas ballast DIN 28426 hPa mbar 40 Water vapour capacity 50 60 Hz l h 2 5 2 8 4 4 6 4 5 5 5 5 8 Operating temperature 50 60 Hz C 64 66 71 78 80 81 82 85 Ambient temperature range C see Oil Ambient pressure Atmospheric pressure Oil capacity l 5 Weight approx ...

Page 24: ...Certain Voltage Limits so called Low Voltage 73 23 EEC Electromagnetic Compatibility 89 336 EEC have been designed and manufactured to the following specifications Standards Title of the standard Harmonised standards EN ISO 12100 1 EN ISO 12100 2 Safety of machinery Basic concepts general principles of design Part 1 and 2 EN 294 Safety of machinery Safety distance to prevent danger zones being rea...

Page 25: ... 1470 Italy Busch Italia S R L Via Ettore Majorana 16 20054 Nova Milanese Tel 0362 370 91 Fax 0362 370 999 Japan Busch Japan Ltd Akimoto Bldg 2 17 5 Ohgibashi Koto ku Tokyo 135 0011 Tel 03 3640 9971 Fax 03 3640 9972 Korea Busch Korea Ltd 392 1 Yangji Ri Yangji Myun Yongin City Kyunggi Do KOREA Tel 031 321 8114 Fax 031 321 4330 Malaysia Busch Malaysia Sdn Bhd 6 Jalan Taboh 33 22 Shah Alam Technolog...

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