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sis tance shall be as ses sed on the ba sis of the drive mo tor current
drawn.

Make sure that the va cuum pump is run ning

Ver sion with fil ter pres sure gauge:

Check that the in di ca tion of the fil ter pres sure gauge is in the
usual range (< 0,6 bar)

Ver sion  wi thout  fil ter  pres sure  gauge:

Check that the drive mo tor cur rent drawn is in the usual range
(see  na me plate)

Check that the dis charge air is free from oil

NOTE

: The dis charge air will also contain oil if the va cuum pump is

ope ra ted wi thout in ter rup tion for too long a pe riod (see “Ope ra tion
Notes”).

Assessment

If

the in di ca tion of the fil ter pres sure gauge is in the red field, (> 0,6 bar)

or

the drive mo tor (400) draws too much cur rent and/or the pump flow
rate has drop ped,

then the ex haust fil ters (l,120) are clog ged and must be re pla ced.

NOTE

: Exhaust fil ters can not be clea ned suc cess ful ly. Clog ged ex haust

fil ters must be re pla ced with new ones.

If

the fil ter pres sure gauge in di ca tes a lo wer pres sure than usual,

or

the drive mo tor draws less cur rent than usual,

the ex haust fil ters (l,120) can be clog ged and must be re pla ced.

If the dis charge air contains oil,

the ex haust fil ters (l, 120) can be clog ged or bro ken through and, if ap -
pli cable, must be re pla ced.

Change of the exhaust filters

WARNING

In case the va cuum pump conveyed gas that was conta mi na ted
with fo reign ma te rials which are dan ge rous to health, harm ful ma -
te rial can re side in fil ters.

Dan ger to health du ring ins pec tion, clea ning or re pla ce ment of fil -
ters.

Dan ger  to  the  en vi ron ment.

Per so nal pro tec tive equip ment must be worn du ring the han dling
of  conta mi na ted  fil ters.

Con ta mi na ted fil ters are spe cial waste and must be dis po sed of se -
pa ra te ly in compliance with applicable regulations.

Removing the exhaust filters

Make sure that the va cuum pump is shut down and loc ked against
inad ver tent  start  up

Prior to dis con nec ting pi pes/li nes make sure that the connec ted pi -
pes/li nes  are  ven ted  to  at mos phe ric  pressure

Re move the dis charge line, if ne ces sa ry

Re move the dis charge co ver (142) from the oil se pa ra tor

Re move the seal for the se pa ra tor co ver (141), if ne ces sa ry

Re lease the spring ele ments (125) by uns cre wing the screws (126)
and re move them

Re move the ex haust fil ters (l,120) and the o-rings (121)

In the case of a R 5 0160 D or R 5 0202 D ver sion:

The ex haust fil ters are two

In the case of a R 5 0250 D or R 5 0302 D ver sion:

The ex haust fil ters are three

Inserting the Exhaust Filters 

CAUTION

The non-OEM spa res mar ket of fers ex haust fil ters that are geo me -
tri cal ly com pa tible with Busch-va cuum pumps, but do not fea ture
the high re ten tion ca pa ci ty of ge nuine Busch-ex haust fil ters and de -
te rio rate the ser vice life and the ef fi cien cy of the va cuum pump due
to their in crea sed back pres sure.

Increa sed risk of da mage to health. 

Adverse ef fect on ef fi cien cy and ser vice life. 

In or der to keep the emis sion on the lo west pos sible le vel and to
pre serve ef fi cien cy and ser vice life only genuine Busch-exhaust
filters shall be used.

Insert the new ex haust fil ters with the new o-rings into the oil se -
pa ra tor (75). Be sure to fit the ex haust fil ters as in di ca ted by the ar -
row at ex haust filters

Mount spring ele ments (125) and ap ply a ten sion to the spring ele -
ments by means of the screw of ten sion (126)

Check the co ver seal (141) and re place it if ne ces sa ry

Mount the dis charge co ver

NOTE

: Du ring ope ra tion the ex haust fil ters get sa tu ra ted with oil. It is

the re fore nor mal that the oil le vel will drop sligh tly af ter re pla ce ment of 
the ex haust filters.

Gas ballast

Check the gas bal last in let re gu lar ly. If the gas bal last doesn’t work cor -
rec tly, di sas semble it, clean it and blow it with com pres sed air.

Inlet flange

Check the in let flange re gu lar ly. The main te nance in ter val of the in let
flange de pends on the ap pli ca tion.

To clean the mesh screen (h,261) at the in let:

Re move the up per parts of the in let flange

Re move the flange

Re move the mesh screen (h,261) and clean it with com pres sed air

Check the dif fe rent seals and re place them if ne ces sa ry

Mount the mesh screen and the in let flange

Fan cover 

Check the fan co ver re gu lar ly. A bad main te nance of the fan co ver will
af fect the va cuum pump co o ling and may lead to over hea ting of the
va cuum  pump.

Motor cover

Check the mo tor co ver re gu lar ly. A bad main te nance of the mo tor co -
ver will af fect the va cuum pump co o ling and may lead to over hea ting
of the vacuum pump.

Maintenance

Page 12

Summary of Contents for R50160D

Page 1: ...Installation and Operating Instructions Vacuum pumps R 5 0160 D R 5 0202 D R 5 0250 D R 5 0302 D Ateliers Busch S A Zone industrielle 2906 Chevenez Switzerland 0870524627 040106 Modifications reserved ...

Page 2: ... Filling in Fresh Oil 11 Exhaust Filter 11 Check during operation 11 Assessment 12 Change of the exhaust filters 12 Removing the exhaust filters 12 Inserting the Exhaust Filters 12 Gas ballast 12 Inlet flange 12 Fan cover 12 Motor cover 12 Overhaul 13 Removal from Service 13 Temporary Removal from Service 13 Recommissioning 13 Dismantling and Disposal 13 Troubleshooting 14 Exploded view 19 Spare p...

Page 3: ...e mo tor shaft by means of a flexible coupling The rotor o 15 rotates in an also circular fixed cylinder 1 the cen treline of which is offset from the centreline of the rotor such that the rotor and the inner wall of the cylinder almost touch along a line Va nes n 22 sliding in slots in the rotor separate the space between the rotor and the cylinder into chambers At any time gas is sucked in and a...

Page 4: ...ons a heat exchanger wa ter oil can be mounted as a complementary cooling optional To suck condensable vapours a gas ballast valve optional can be ins talled in the cylinder cover at fan side To increase the capacity of va pours another gas ballast valve can be installed in the cylinder cover at the motor side The valve can open or close the gas ballast during the operation of the pump In order to...

Page 5: ...ginal packaging indoors dry dust free vibration free Conservation In case of adverse ambient conditions e g aggressive atmosphere fre quent temperature changes conserve the vacuum pump immediately In case of favourable ambient conditions conserve the vacuum pump if a storage of more than 3 months is scheduled During the factory tests the vacuum pump inside has been completely in contact with oil I...

Page 6: ...ensitive parts plastics wood cardboard paper electronics will touch the surface of the vacuum pump Make sure that the installation space or location is vented such that a sufficient cooling of the vacuum pump is warranted CAUTION During operation the surface of the vacuum pump may reach tem peratures of more than 70 C Risk of burns Make sure that the vacuum pump will not be touched inadverten tly ...

Page 7: ... that the drive of the vacuum pump will not be affected by electric or electromagnetic disturbance from the mains if neces sary seek advice from the Busch service In case of mobile installation Provide the electrical connection with grommets that serve as strain relief Heat exchanger water oil accessory It is possible to install a heat exchanger water oil accessory as a complementary cooling when ...

Page 8: ...except for oils based on poly a olefin are incompa tible with mineral oils and conservation oils Risk of foaming leading to destruction of the vacuum pump CAUTION Filling oil through the gas inlet a 260 will result in breakage of the vanes n 22 and destruction of the vacuum pump Oil may be filled through the oil fill port only k 88 CAUTION During operation the oil separator is filled with hot pres...

Page 9: ...way Make sure that the Installation Prerequisites see Installation Prerequisites and Commissioning are complied with and will re main complied with particularly that a sufficient cooling will be ensured Conveying Condensable Steams CAUTION Residual condensates dilute the oil deteriorate its lubricating proper ties and can cause a jam of the rotor Apply a suitable operating method to make sure that...

Page 10: ... on the vacuum pump Busch service Checking the oil Checking the level Make sure that the vacuum pump is shut down and locked against inadvertent start up Make sure that the oil has collected at the bottom of the oil sepa rator f 75 Read the level on the sight glass i 83 In case the level has dropped underneath the MIN marking Top up oil see Topping up Oil In case the level exceeds the MAX marking ...

Page 11: ...60 0202 D and 6 5 litres of flushing agent for the versions R 5 0250 0302 D from 50 percent oil and 50 percent paraffin or die sel fuel fuel oil Make sure that the oil drain plug j 95 is reinsert correctly Remove the oil fill plug k 88 Fill in the flushing agent Firmly reinsert the oil fill plug k 88 with its sealing seat 89 Close the suction line Run the vacuum pump for at least half an hour Drai...

Page 12: ...ry Release the spring elements 125 by unscrewing the screws 126 and remove them Remove the exhaust filters l 120 and the o rings 121 In the case of a R 5 0160 D or R 5 0202 D version The exhaust filters are two In the case of a R 5 0250 D or R 5 0302 D version The exhaust filters are three Inserting the Exhaust Filters CAUTION The non OEM spares market offers exhaust filters that are geome tricall...

Page 13: ...ent start up Remove the cover around the fan of the drive motor Slowly rotate the fan wheel by hand several revolutions in the intended direction of rotation see stuck on or cast arrow Mount the cover around the fan wheel of the drive motor If deposits could have gathered in the vacuum pump Flush the vacuum pump see Maintenance Observe the chapter Installation and Commissioning Dismantling and Dis...

Page 14: ...ss only the oil does not get filtered any more Replace the oil filter d see Maintenance In case a mesh screen h is installed on the suction connection a The mesh screen h on the suction connec tion a is partly clogged Clean the mesh screen h If cleaning is required too frequently install a filter upstream In case an inlet filter is installed on the suction connection a The filter on the suction co...

Page 15: ... level is too low Compare the trip level of the drive motor star ter overload protection with the data on the nameplate Correct if necessary In case of high ambient temperature Set the trip level of the drive motor starter overload protection 5 percent above the no minal drive motor current One of the fuses has blown Check the fuses The connection cable is too small or too long causing a voltage d...

Page 16: ...he wires against the connection diagram Tighten or replace loose connections The vacuum pump runs in the wrong direc tion Verification and rectification see Installation and Commissioning correct if necessary Standstill over several weeks or months Let the vacuum pump run warm with inlet closed Oil viscosity is too high for the ambient tem perature Use synthetic oil if necessary use oil of the nex...

Page 17: ...utside tolerance range Provide a more stable power supply In case a mesh screen h is installed on the suction connection a The mesh screen h on the suction connec tion a is partially clogged Clean the mesh screen h If cleaning is required too frequently install a filter upstream In case an inlet air filter is installed on the suc tion connection a The filter on the suction connection a is partiall...

Page 18: ...atery and coloured white The vacuum pump aspirated water or signifi cant amounts of humidity Flush the vacuum pump Replace the oil filter d Replace the exhaust filters l Flush the vacuum pump see Maintenance Modify the operational mode see Installation and Commissioning Opera ting Notes Conveying Condensable Vapours The oil is resinous and or sticky Improper oil type perhaps in confusion Flush the...

Page 19: ...Exploded view Exploded view Page 19 ...

Page 20: ...eal 1 0481 503 786 159 Discharge valve 2 0916 529 297 162 Seal 1 0481 503 785 185 Oil separator seal 1 0481 516 780 197 O ring 1 0486 516 620 206 Oil separator seal 1 0481 502 719 242 O ring 2 0486 000 587 253 O ring 1 0486 000 526 255 O ring 2 0486 000 531 261 Mesh screen 1 0534 000 041 Pos Part Qt R 5 0250 D R 5 0302 D 18 Sleeve 2 0472 000 008 22 Vanes 3 0722 516 729 30 Needle bearing 2 0473 507...

Page 21: ... cartridge 0945 000 143 0945 000 143 Replacement paper cartridge 0532 000 004 0532 000 004 Gas ballast side fan cover 0916 516 610 0916 516 610 Gas ballast with solenoid valve side fan cover 0916 518 385 0916 518 385 Silencer 0947 000 083 0947 000 083 Exhaust filters pressure gauge 0946 504 734 0946 504 734 Vacuum regulating unit connec tion G 11 2 0947 000 482 0947 000 482 Motor safety switch Adj...

Page 22: ...ic viscosity at 40 C mm2 s 30 68 110 95 94 103 Kinematic viscosity at 100 C mm2 s 5 8 5 11 5 9 5 14 Flashpoint C 225 235 260 255 264 265 Pourpoint C 15 15 15 30 15 48 Part no 1 l bottle 0831 000 086 0831 102 492 0831 000 060 0831 000 099 0831 133 403 0831 000 108 Part no 5 l canister 0831 000 087 0831 102 493 0831 000 059 0831 000 100 0831 540 557 0831 000 109 Note Ultimate pres sure application F...

Page 23: ...7 5 Nominal motor speed 50 60 Hz min 1 1500 1800 Sound level EN ISO 2151 50 60 Hz dB A 70 72 72 74 72 74 74 76 Water vapour tolerance max with gas ballast DIN 28426 hPa mbar 40 Water vapour capacity 50 60 Hz l h 2 5 2 8 4 4 6 4 5 5 5 5 8 Operating temperature 50 60 Hz C 64 66 71 78 80 81 82 85 Ambient temperature range C see Oil Ambient pressure Atmospheric pressure Oil capacity l 5 Weight approx ...

Page 24: ...Certain Voltage Limits so called Low Voltage 73 23 EEC Electromagnetic Compatibility 89 336 EEC have been designed and manufactured to the following specifications Standards Title of the standard Harmonised standards EN ISO 12100 1 EN ISO 12100 2 Safety of machinery Basic concepts general principles of design Part 1 and 2 EN 294 Safety of machinery Safety distance to prevent danger zones being rea...

Page 25: ... 1470 Italy Busch Italia S R L Via Ettore Majorana 16 20054 Nova Milanese Tel 0362 370 91 Fax 0362 370 999 Japan Busch Japan Ltd Akimoto Bldg 2 17 5 Ohgibashi Koto ku Tokyo 135 0011 Tel 03 3640 9971 Fax 03 3640 9972 Korea Busch Korea Ltd 392 1 Yangji Ri Yangji Myun Yongin City Kyunggi Do KOREA Tel 031 321 8114 Fax 031 321 4330 Malaysia Busch Malaysia Sdn Bhd 6 Jalan Taboh 33 22 Shah Alam Technolog...

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