2006 Buell Lightning: Drive/Transmission
6-49
HOME
INSTALLING RIGHT CRANKCASE
1.
See
Figure 6-91.
Install the flywheel assembly into the
left crankcase half using CRANKSHAFT GUIDE TOOL
Part No. HD-42326.
NOTE
The Gear Detent Assembly Aid is used to move the gear
detent lever clear of the shifter drum for assembly purposes.
2.
See
Figure 6-92.
Retract detent assembly in right case
half and install GEAR DETENT ASSEMBLY AID (Part
No. B-45520) until it has bottomed in right case half.
3.
Place Transmission in the 1st gear position.
4.
Lubricate main drive gear needle bearing assemblies,
the mating surface of the mainshaft and countershaft
with HARLEY-DAVIDSON SPECIAL PURPOSE
GREASE (Part No. 99857-97).
5.
See
Figure 6-93.
Assemble crankcase halves together.
a. Apply a thin coat of GRAY HIGH-PERFORMANCE
SEALANT (Part No. 99650-02) to crankcase joint
faces.
b. Apply several drops of LOCTITE 262 (red) to last
few threads.
c. See
Figure 6-94.
Tighten 5/16-in. fasteners to 15-19
ft-lbs (20.3-25 Nm).
d. Remove GEAR DETENT ASSEMBLY AID and
install neutral indicator switch and washer. Tighten
to 60-84 in-lbs (6.7-9.5 Nm).See
Figure 6-93.
Assemble crankcase halves together.
Figure 6-91. Installing Flywheel Assembly Using Crank-
shaft Guide Tool (Part No. HD-42326)
Figure 6-92. Using Gear Detent Assembly Aid
(Part No. B-45520)
8622
x0624a3x
1.
Detent assembly
2.
Detent assembly aid
1
2
Figure 6-93. Crankcase Halves
8621
Summary of Contents for 2006LIGHTNING MODELS
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