Buell 2006LIGHTNING MODELS, Service Manual

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3-76 2006 Buell Lightning: Engine
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INSTALLATION
1. See Figure 3-111. Lightly coat the threads of the oil
cooler fittings with clean H-D 20W50 engine oil. Wipe off
any excess oil.
2. While sliding the oil cooler back onto the bracket, loosely
install the feed oil line to the rear fitting on the oil cooler
and return oil line to the front fitting on the oil cooler. Do
not tighten.
3. After the oil cooler is in place, apply Loctite 272 to the
two fasteners (6) and tighten to 120-144
in-lbs (13.6-
16.3 Nm).
4. Apply Loctite 272 to the stabilizer bracket fastener (8)
and tighten to 66-78
in-lbs (7.5-8.8 Nm).
5. Install oil cooler scoop and apply Loctite 272 to the two
fasteners (10) and tighten to 48-72
in-lbs (5.4-8 Nm).
6. Tighten feed oil line to 19-21 ft-lbs (25.8-28.5 Nm) at oil
cooler.
7. Tighten return oil line to 19-21 ft-lbs (25.8-28.5 Nm) at oil
cooler.
8. See Figure 3-112. Verify that the clutch cable and feed
line have a clearance of 1/8-1/4 in. (3.175-6.35 mm)
between them.
9. Install oil line clamp and tighten to 12-36 in-lbs (1.3-4
Nm).
Figure 3-112. Oil Cooler Feed Oil Line Orientation (Approximately 2 O’Clock) and Oil Line Clearances
11971b
10501b
1. Clutch cable
2. 1/8-1/4 in. (3.175-6.35 mm) clearance
3. Feed oil line
4. Return oil line
5. Feed oil line to oil cooler
6. Return oil line from oil cooler
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