Buell 2006LIGHTNING MODELS, Service Manual, Page: 74 / 638

1-6 2006 Buell Lightning: Maintenance
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MAINTENANCE SCHEDULE 1.3
NOTES:
1. Should be performed by an authorized Harley-Davidson/Buell dealer, unless you have the proper tools, service data and
are mechanically qualified.
2. Change brake fluid every two (2) years.
Table 1-1. Regular Service Intervals For Buell Lightning Models
ITEM SERVICED PROCEDURE
1000
mi
1600
km
5000
mi
8000
km
10,000
mi
16,000
km
15,000
mi
24,000
km
20,000
mi
32,000
km
25,000
mi
40,000
km
NOTES
Engine oil and filter Replace X X X X X X
Oil lines and brake system Inspect for leaks X X X X X X 1
Air cleaner Inspect, service as required X X X X X
Replace X
Tires Check pressure, inspect tread X X X X X X
Transmission lubricant Replace X X X
Clutch Check adjustment X X X X X X 1
Primary chain Check adjustment X X X X X X 1
Rear belt, idler and sprockets Inspect X X X X X X 1
Throttle, brake, and clutch con-
trols, jiffy stand, active muffler
cable and active intake cable adj.
(if equipped) Check, adjust and lubricate X X X X X X 1
Brake fluid Check levels and condition X X X X X X 1,2
Brake pads and discs Inspect for wear X X X X X X
Brake calipers and
master cylinders Inspect for leaks X X X X 1, 3
Spark plugs Replace X X 1
Electrical equipment and switches Check operation X X X X X X
Engine idle speed Check adjustment X X X X X X 1
Ignition timing Check X X 1
Throttle position sensor (TPS) Zero X X X 1
Front fork oil Replace X X 1
Steering head bearings Perform resistance test X X X X X 1
Oil cooler fins Clean X X X X X X
Brake systems, oil lines, front
forks, rear shock, exhaust system,
exhaust system mounting, evapo-
rative emission system (if applica-
ble) Inspect X X X X X X 1
Critical fasteners Check tightness X X 1
Engine mounts and stabilizer links Inspect X X 1
Road test Verify component and system functions X X X X X X