2006 Buell Lightning: Chassis
2-73
HOME
8.
See
Figure 2-103.
Connect clutch cable ferrule (7) to
hand lever (4).
9.
Adjust clutch adjusting screw. See
1.8 CLUTCH
.
10. Add TRANSMISSION AND PRIMARY
CHAINCASE LUBRICANT (Part No. 99851-05) as
required until fluid level is even with bottom of clutch dia-
phragm spring. See TRANSMISSION FLUID under
1.8
CLUTCH
.
NOTE
Each time the clutch inspection cover is removed the gasket
must be replaced.
11. Install
new
clutch cover gasket.
12. See
Figure 2-99.
Install clutch inspection cover (4) with
three TORX screws with washers. Tighten screws in a
crosswise pattern to 84-108
in-lbs
(9.5-12.2 Nm).
NOTE
Always connect front tie bar to engine mount first.
13. Install front tie bar, p-clamp and clutch cable to front
engine mount and tighten fastener to 25-27 ft-lbs (33.9-
36.6 Nm).
14. Connect front tie bar to "V" bracket and tighten fastener
to 25-27 ft-lbs (33.9-36.6 Nm).
15. Adjust clutch cable. See
1.8 CLUTCH
.
16. Install wire form and clutch cable to front isolator and
tighten fastener to 84-92
in-lbs
(9.5-104 Nm).
17. Install cable strap to voltage regulator wire.
1
1
WARNING
1
WARNING
Connect positive (+) battery cable first. If positive (+)
cable should contact ground with negative (-) cable con-
nected, the resulting sparks can cause a battery explo-
sion, which could result in death or serious injury.
(00068a)
18. Install chin fairing. See
2.36 CHIN FAIRING
.
19. Connect negative battery cable to battery terminal.
Tighten fastener to 72-96 in-lbs (8-11 Nm).
1
1
WARNING
1
WARNING
After installing seat, pull upward on front of seat to be
sure it is in locked position. While riding, a loose seat can
shift causing loss of control, which could result in death
or serious injury. (00070a)
20. Install seat. See
2.43 SEAT
.
Figure 2-103. Clutch Hand Control Assembly
1.
Hand lever clamp pinch fastener
2.
Hand lever clamp
3.
Hand lever pinch fastener and nut
4.
Clutch hand lever
5.
Clutch adjuster
6.
Clutch cable adjuster boot
7.
Clutch cable ferrule
b0939b2x
3
1
7
4
3
5
2
6
Summary of Contents for 2006LIGHTNING MODELS
Page 2: ......
Page 12: ...HOME ...
Page 46: ...D 2 2006 Buell Lightning Appendix D HOME Figure D 2 Rear Brake Systems Top View b1115xbsx ...
Page 58: ...HOME NOTES ...
Page 68: ......
Page 98: ...HOME NOTES ...
Page 124: ...HOME NOTES ...
Page 126: ......
Page 180: ...HOME NOTES ...
Page 234: ......
Page 340: ...HOME NOTES ...
Page 344: ...HOME NOTES ...
Page 384: ...HOME NOTES ...
Page 474: ......
Page 496: ...HOME NOTES ...
Page 498: ......
Page 554: ...6 56 2006 Buell Lightning Drive Transmission HOME NOTES ...
Page 556: ......
Page 638: ......