Brunswick StringPin Service Manual Download

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Section 3: Pinsetter Electronics

StringPin 360 Controller CPU PCB - Version B

(1)

STOP/RUN

SWITCHES

(5)

POWER IN

(7)

5VDC

POWER

LED

(11)

COMMUNICATION

LEDS

(12)

COMMUNICATION

JUMPER

(6)

3.3VDC

POWER LED

(14)

PMI SOLENOID,

BALL LIFT

OUTPUT

(15)

MASKING UNIT,

TROUBLE LIGHT

OUTPUT

(16)

SIGNAL

INPUT

(14)

PMI SOLENOID,

BALL LIFT

OUTPUT

(15)

MASKING UNIT,

TROUBLE LIGHT

OUTPUT

(16)

SIGNAL

INPUT

U29

U36

R80

D93

C56

R65

U35

C66

D96

C48

D94

U34

R59

R53

R11

C71

C72

R50

D59

C44

C49

R76

L15

J15

D50

C31

D86

L17

U12

C14

U27

D28

R29

R12

C74

D23

C70

C59

R66

U17

R70

R55

JP4

C62

C65

R54

R64

R24

C77

C78

D45

R67

C20

U38

D85

R68

R71

R33

R30

C21

C55

C22

R52

R82

U13

J10

C23

R69

C42

U24

L26

R62

R45

R31

J11

D54

D95

R72

L23

U30

C69

D46

C25

R14

R73

D63

D18

R60

D17

D16

C68

L14

C76

R74

R61

JP5

C58

C24

D15

D14

U26

R89

C64

C18

L21

C16

C26

C32

C41

L22

C27

R13

JP1

C29

D90

C30

C39

U33

C34

C28

U11

C60

U19

C40

U39

C43

C46

C47

C57

R86

C63

R85

R90

C33

C53

R10

C50

D92

R26

R84

C11

R79

C80

C81

D89

L16

L19

J13

R27

C12

C13

L25

C84

U16

D91

C61

C82

C83

L27

C85

U32

R23

U20

C79

C35

C36

U31

R81

D55

U14

J12

R78

C54

C15

C86

L13

JP2

C51

C67

R25

D68

U23

R15

R16

R17

R19

R20

C17

R83

R75

R58

R35

R36

R32

R46

R39

R77

R56

R57

R63

C75

(4)

D/C POWER

SUPPLY LED

(8)

LCD POWER

(10)

HEARBEAT

LED

(9)

LCD

DISPLAY

(13)

BOOT

JUMPER

C90

L30

L31

R93

R95

R94

R87

D97

R88

L28

R91

J14

L29

R92

(3)

D/C POWER

SUPPLY FUSE

(4)

D/C POWER

SUPPLY LED

(4)

D/C POWER

SUPPLY LED

(4)

D/C POWER

SUPPLY LED

(2)

MOTOR,

PINLIGHT

CONTROL

(3)

D/C POWER

SUPPLY FUSE

(3)

D/C POWER

SUPPLY FUSE

(4)

D/C POWER

SUPPLY LED

(3)

D/C POWER

SUPPLY FUSE

(3)

D/C POWER

SUPPLY FUSE

(3)

D/C POWER

SUPPLY FUSE

(4)

D/C POWER

SUPPLY LED

(3)

D/C POWER

SUPPLY FUSE

JP3

(3)

D/C POWER

SUPPLY FUSE

Figure 3-22. Controller CPU PCB - Version B

The following is a description of the String Pin CPU PCB components and connections.

Refer to

Figures 3-22, 3-23, and 3-24

for fuse ratings and additional information.

(1)

Stop/Run Switches (J1)-

Connection to the stop/run switches on the Controller.

(2)

Motor, Pinlight Control (J2) -

Connection to the High Voltage PCB used to control the String

Wagon Motor and the pinlights.

(3)

D/C Power Supply Fuse (F1-F9) -

Fuses used to protect the 24VDC used for the PMI

solenoids, D/C pinlights, trouble lights

1/2 ball lights, and ball lift control.

Summary of Contents for StringPin

Page 1: ...Service Manual February 2019 55 900001 000 StringPin Pinsetter Ten Pin...

Page 2: ...emark of Brunswick Bowling Products Manual Part No 55 900001 000 Notice If available updates to this manual can be found on line at www brunswickbowling com Confidential proprietary information All in...

Page 3: ...ain Frame 2 10 String Spool and Tension Lever Assembly 2 12 String Wagon And Drive Assembly 2 13 Drive Shaft and Switch Cluster 2 14 Pin Motion Interface PMI 2 19 Setting Platform Pin Table 2 20 Ball...

Page 4: ...stments 4 1 Pins Up Switch Adjustment 4 1 Home Switch Adjustment 4 5 String Brake Switch Adjustments 4 6 String Tension Adjustment 4 8 Pin Detection Adjustment 4 10 Pin Slow Setting Adjustments 4 11 B...

Page 5: ...arness P N 55 143009 000 7 1 String Pinsetter Switch Cluster Cable P N 55 143010 000 7 1 String Pinsetter Motor Cable P N 55 143011 000 7 1 String Pinsetter Controller to Pin Motion Interfaces Rear Mo...

Page 6: ...6 StringPin Pinsetter Service Manual Intentionally Blank Page...

Page 7: ...alone cannot eliminate the hazards that they signal Strict compliance to these special instructions when performing the service plus training and Common Sense operation are major accident prevention...

Page 8: ...r results of each method We have not attempted any such wide evaluation Therefore anyone who uses a service procedure and or tool which is not recommended by Brunswick must first completely satisfy hi...

Page 9: ...le rubber soled shoes Do not wear loose clothing such as neckties or smocks that could get caught in moving parts Remove rings watches earrings bracelets and other jewelry to avoid injury 9 Care shoul...

Page 10: ...e Do not use the machine or any of its subassemblies for any other purpose 19 Poisonous or toxic cleaners must not be used Always check the material safety data sheets before using new cleaners 20 Alw...

Page 11: ...r pinsetters OPERATION AND CYCLES Turning the Pinsetter On Off The pinsetter can be turned off using the Stop Run switches located at the back or front of each individual machine or on the String Pin...

Page 12: ...cation cable Description of Pinsetter Cycles During Bowling First Ball Cycles Strike Three seconds after the first pin falls all ten pins are raised to the full up position and then lowered to the pin...

Page 13: ...of the StringPin pinsetter provides the operator with valuable information concerning the state of the machine Refer to Figure 2 2 and Figure 2 3 for more information 1 FRONT 2 PINSETTER STATUS LIGHT...

Page 14: ...t power before servicing Solid white light indicates the pinsetter is READY TO RUN A signal from a remote location will cause the pinsetter to start WITHOUT WARNING Stay clear of machine Keep guards i...

Page 15: ...l as all residential installations Refer to Figure 2 4 and Figure 2 5 for an explanation of all pinsetter guarding Brunswick strongly encourages all centers to consider upgrading to Brunswick s CE Cer...

Page 16: ...NFALL GUARDS CE ONLY To prevent a ball from impacting the mechanic or operator during maintenance place a Brunswick Ball Stop or similar 3rd Party Product on the lane Secure it properly in place betwe...

Page 17: ...igh Voltage and or Electrical Warning Indicates electrical areas which could potentially cause personal injury or death Mechanical Warning Indicates mechanical areas which could potentially cause pers...

Page 18: ...e location of a run or stop switch that can be used to turn one pinsetter on or off Do Not Step Indicates an area that is not designed to step on or used as a step Do Not Stand Indicates an area that...

Page 19: ...collect pins and move them through the machine This reduces the noise and pin handling issues associated with free fall pinsetters Refer to Figure 2 9 The StringPin Pinsetter consists of four subassem...

Page 20: ...ing Spool and Tension Lever Assembly 2 String Wagon and Drive Assembly 3 Pin Motion Interface PMI 1 PIN MOTION INTERFACE PMI 5 STRING WAGON 3 STRING WAGON DRIVE ASSEMBLY 4 MAIN FRAME 2 STRING SPOOL AN...

Page 21: ...een knocked over and a string brake that controls whether the pin will be lowered to the pindeck when the string wagon moves toward the front of the machine Finally the string routes through a centeri...

Page 22: ...ed into the centering cones of the setting platform Holes in the String Spool reel allows the user to control the length of string in use during normal operation and control the amount of tension appl...

Page 23: ...If pins are unable to lift into the center cones due to a string tangle the added tension on the strings trigger a De tangling Bar and Switch The machine will attempt to untangle the strings by contin...

Page 24: ...the drive shaft determines the location of the string wagon by monitoring the rotation of the shaft String guide fins mounted to the bottom of the frame keep the strings separated to ensure they do n...

Page 25: ...very In operation after the string wagon has passed the pins up position this switch causes the string brake solenoids inside the PMI Pin Motion Interface for those pins that were knocked over to ener...

Page 26: ...the brackets interact with pivot rollers attached to each side of the string wagon drive chain causing string wagon to tilt downward This motion slows the descent rate of pins to allow them to be gen...

Page 27: ...angling bar This action rotates the cam located on the end of the bar to disengage it from the de tangle switch The machine enters a de tangle sequence in an attempt to remedy the problem by using the...

Page 28: ...1 error code At this point a service person must turn off the machine and manually correct the problem To further increase the chances that the de tangle procedure will be successful alternative shake...

Page 29: ...wed to lower to the pindeck In normal operation the string moves freely though the PMI allowing the pin to lower to the pindeck Energizing the brake solenoid inside the PMI causes a string brake to pi...

Page 30: ...on the platform are the Pin Centering Cones The cones interacts with the pins when they are in the up position to stabilize and position them perpendicular to the pindeck so they can be set vertically...

Page 31: ...ick piece of non marking rubber designed to absorb the impact of the ball while at the same time producing as little noise as possible Refer to Figure 2 21 The pit assembly is used to guide the ball t...

Page 32: ...drums grips the ball and propels it forward to the ball lift Refer to Figure 2 22 Power to run the belt is furnished by a three phase motor incorporated into the rear drum 4 BALL TRACK RODS 1 TENSION...

Page 33: ...e accelerator at the same time ball door assemblies are incorporated into the ball accelerator Once a door is open the door for the other lane is blocked from opening Refer to Figure 2 23 Figure 2 23...

Page 34: ...n using a pinsetter ladder to climb onto or off the machine Only one person should be on the ladder at any time CAUTION Only use the access points as recommended WARNING Always make sure that a bowler...

Page 35: ...Section 2 Overview 2 25 1 REAR ACCESS Figure 2 25 Machine Rear Access 1 REAR ACCESS...

Page 36: ...ake sure to properly secure a Brunswick Ball Stop or similar 3rd party product to the lane between you and the bowler for added protection Work Area 1 Floor The most frequent area used for operating a...

Page 37: ...Correcting Pinspotting Issues 2 Correcting Ball Return Stop Pit Area CAUTION When accessing work area 2 the main power switch on the StringPin Controller must be locked in the off position using a sui...

Page 38: ...e locking mechanism CAUTION Detangling pins and or addressing a ball return stop places the mechanic between the bowler and the machine Place and properly secure a Brunswick Ball Stop or similar 3rd P...

Page 39: ...on the front of the machine and the other is located on the rear Once an E Stop as been activated the high voltage power will be removed from both machines of the lane pair Refer to Figure 2 30 and F...

Page 40: ...2 30 Section 2 Overview Intentionally Blank Page...

Page 41: ...e of the pinsetter or as an option to the front of the pinsetters There is one StringPin Controller box for per lane pair Refer to Figure 3 1 4 STRINGPIN CONTROLLER REAR MOUNT 3 MACHINE REAR 1 MACHINE...

Page 42: ...3 TEL E FOUL 4 BALL DETECT 7 SOLENOIDS 8 SWITCHES 17 MOTOR OPTIONAL A C PINLIGHT 10 BALL ACCELERATOR 13 3 PHASE POWER 8 SWITCHES 7 SOLENOIDS 14 BALL RACK LIFT 16 EMERGENCY OFF SWITCH 2 STRINGPIN PINSE...

Page 43: ...e Pin Motion Interfaces PMI The following is a description of the Controller s components and connections External Connections and Controls Front View On the front of the StringPin Controller are the...

Page 44: ...xcessive current The fuse is rated at 250V 0 5A 5 x 20 mm Slow Blow 4 Start Button Pushing this button causes the internal power contactors to energize and apply power to Stringpin Controller s intern...

Page 45: ...4 MACHINE SWITCHES TROUBLE LIGHT Figure 3 4 Pulse StringPin Controller Box External Bottom 1 PMI Pin Motion Interface Solenoids Connection to the solenoids located inside the PMIs Refer to cables 55 1...

Page 46: ...143016 200 10 Pinsetter A Connections The cabling from Pinsetter A connectors attach to one of the pinsetters of the lane pair When the controller is mounted at the rear back of the machines the conne...

Page 47: ...gPin pinsetters Refer to cable 55 143069 xxx 4 Emergency Stop Connection to the external emergency stop switch Refer to cable 55 143013 xxx 5 Pin Light AC Power Out Power connection for the optional m...

Page 48: ...n the status of the controller which in turn is the power status of both pinsetters Refer to Figure 3 6 1 MACHINE STATUS LEDs AND START BUTTON 2 MACHINE STATUS LEDs 2 MACHINE STATUS LEDs 3 START BUTTO...

Page 49: ...INSETTER STATUS 2 CURRENT BALL 6 PRESENT SET PINS 3 MACHINE SWITCH POSITION 5 FRAME COUNTER 7 PINSETTER MODE 7 PINSETTER MODE 1 PINSETTER STATUS Options Figure 3 8 LCD Touchscreen Overview Main Screen...

Page 50: ...rgized 4 Options Menu The options menu allows the user to select language detangle sequence pinsetter off state delay after ball detect ball return off delay and ball return energy time out This menu...

Page 51: ...pending on the mode 2 Ball or 3 Ball the pinsetter ball count could be one two or three Each ball count refers to the traditional cycle sequence of the pinsetter Ball 1 10 Pins first ball Ball 2 Spare...

Page 52: ...only available when the STOP RUN switch on the Controller for the pinsetter is in the STOP position 8 Firmware Version Display of the software version currently installed Pinsetter Mode Drop Down Men...

Page 53: ...mmunicate with and provide scoring information to the scoring system While in this mode the scoring system dictates all pinsetter operation Diagnostics While in this mode the pinsetter will run a cont...

Page 54: ...frame mode but will not communicate with or provide scoring information to the scoring system if installed Scorer Control Scoring dependent mode In this mode the pinsetter will operate in a designated...

Page 55: ...I string brake so that the operator can run the lane machine to clean and condition the lane surface When this option is selected the pinsetter lifts all 10 pins to up position and raises the gate Set...

Page 56: ...er to Figure 3 12 NOTE The menu selections are only available when both Stop Run switches on the controller are in the STOP position 6 DELAY AFTER BALL DETECT 7 BALL RETURN OFF DELAY 8 BALL RETURN ENE...

Page 57: ...nds in increments of 2 1 5 seconds is available 7 Ball Return Off Delay A value Up Down menu that allows the user to select the length of time in seconds the ball accelerator and the ball lift will co...

Page 58: ...ss the Pinspot Menu 2 Select Pins for Pinspot Menu Select the outlined pin triangle area to open the Pinspot menu for the desired lane 3 Selected Pin s A pin location that is highlighted in color indi...

Page 59: ...TANGLE 10 FOUL 11 BALL DETECT 12 PIN 1 10 1 SELECT FOR LANE A SWITCH DIAGNOSTICS Options 2 SELECT FOR LANE A SWITCH DIAGNOSTICS 14 CLOSED 15 OPEN SWITCH STATE Figure 3 14 LCD Touchscreen Switch Diagno...

Page 60: ...o temporarily stop the pinsetter in the event that minor maintenance needs to be done on the pinsetter 9 Tangle Located on the mainframe of the StringPin pinsetter the Tangle switch is used to determi...

Page 61: ...nents The following is a description of the functions of the StringPin Controller Box internal components 1 I O PCB Circuit board that provides the connections for the low voltage signals that connect...

Page 62: ...g 3 phase power to reach the High Voltage PCB The contactors are connected in series to provide 2 stages of protection High Voltage PCB 7 PINSETTER MOTOR LED 8 A C PINLIGHT LED 8 A C PINLIGHT LED 7 PI...

Page 63: ...pinlight 9 Ball Accelerator LED D3 This LED lights when the voltage is being sent to the ball accelerator motor 10 24V Power LED D14 This LED lights when the 24VDC circuity is operating 11 Motor Pinl...

Page 64: ...ht Blacklight Odd Left Lane J3 D5 Red F11 F13 208 230V 3A 250V Slow 380 400V 2A 250V Slow 3 Phase Power Out Pinsetter Motor J6 D4 Red F9 2A 250V Slow Power Out A C Pinlight J7 F10 2A 250V Slow J10 D11...

Page 65: ...Blacklight Even Right Lane J3 D5 Red F11 F13 208 230V 3A 250V Slow 380 400V 2A 250V Slow 3 Phase Power Out Pinsetter Motor J6 D4 Red F9 2A 250V Slow Power Out A C Pinlight J7 F10 2A 250V Slow J10 D11...

Page 66: ...SUPPLY FUSE 3 D C POWER SUPPLY FUSE 3 D C POWER SUPPLY FUSE 5 POWER IN 7 5VDC POWER LED 3 D C POWER SUPPLY FUSE 3 D C POWER SUPPLY FUSE 4 D C POWER SUPPLY LED 4 D C POWER SUPPLY LED 4 D C POWER SUPPLY...

Page 67: ...7 7 8 9 PMI Solenoids D84 F9 10 PMI Solenoid 1 2 Ball Light Masking Unit Trouble Lights Both Lanes String Wagon Motor Control Ball Lift Motor Control Common D47 F4 CPU PCB Power High Voltage PCB Power...

Page 68: ...7 7 8 9 PMI Solenoids D84 F9 10 PMI Solenoid 1 2 Ball Light Masking Unit Trouble Lights Both Lanes String Wagon Motor Control Ball Lift Motor Control Common D47 F4 CPU PCB Power High Voltage PCB Power...

Page 69: ...nsmit LED D88 This LED flashes when the CPU is transmitting data to the scoring system Receive LED D89 This LED flashes when the CPU is receiving data to the scoring system Power LED D90 This LED ligh...

Page 70: ...13 J9 R27 C12 C13 L25 C84 U16 D91 C61 C82 C83 L27 C85 U32 R23 F5 U20 C79 C35 C36 U31 R81 D55 Y2 J6 U14 J12 R78 U6 C54 C15 R6 C86 L13 JP2 C51 C67 R25 D68 U23 R3 R1 R15 R16 R17 R19 R20 C17 R83 R75 R58 R...

Page 71: ...7 7 8 9 PMI Solenoids D86 F9 10 PMI Solenoid 1 2 Ball Light Masking Unit Trouble Lights Both Lanes String Wagon Motor Control Ball Lift Motor Control Common D50 F4 CPU PCB Power High Voltage PCB Power...

Page 72: ...7 7 8 9 PMI Solenoids D86 F9 10 PMI Solenoid 1 2 Ball Light Masking Unit Trouble Lights Both Lanes String Wagon Motor Control Ball Lift Motor Control Common D50 F4 CPU PCB Power High Voltage PCB Power...

Page 73: ...nsmit LED D90 This LED flashes when the CPU is transmitting data to the scoring system Receive LED D91 This LED flashes when the CPU is receiving data to the scoring system Direction LED D92 This LED...

Page 74: ...2 PMI SWITCHES 3 MASKING UNIT BALL LIGHTS 4 MACHINE SWITCHES TROUBLE LIGHT 11 PINSETTER B CONNECTIONS 6 NOT USED 5 BALL ACCELERATOR MOTOR OVERLOAD 4 MACHINE SWITCHES TROUBLE LIGHT 3 MASKING UNIT BALL...

Page 75: ...d at the ball rack which in turn powers the ball lift motor and hand blower is also supplied through this connector Refer to cable 55 143016 xxx 10 Pinsetter A Connections The cabling from Pinsetter A...

Page 76: ...OR Figure 3 26 Power Supply 1 A C Input Terminals used for the power input to the Power Supply Terminals used by the Controller include FG Ground N Neutral L Line 2 24VDC Output Output connections 24V...

Page 77: ...them to rotate into the de tangling bar This action rotates the cam located on the end of the bar off of the de tangle switch The machine enters a de tangle sequence in an attempt to remedy the probl...

Page 78: ...the pins After 5 attempts to de tangle the strings the motor shuts off to lower the pins completely to the pindeck The motor then turns back on to lift the pins to begin another 5 attempt sequence Th...

Page 79: ...corrects the problem or the six pin lowering sequences have been attempted If each sequence is performed without successfully de tangling the pins the motor shuts off to lower all pins to the pindeck...

Page 80: ...at the back of the machine and the pins are in the up position Used only for string tension adjustment 2 String Brake Switch This switch is used after pins have been knocked over on a first ball deliv...

Page 81: ...noid is energized as needed when the String Brake switch in the switch cluster is actuated forcing the string break to pinch the string prohibiting it from passing through the Pin Motion Interface Ref...

Page 82: ...ugh a friction clutch rotates to actuate a reed type switch A pinfall sensitivity adjustment on the Pin Motion Interface determines the amount of string pull force needed by controlling the distance t...

Page 83: ...ORS 2 BALL DETECT Ball Detector Unit The pinsetter ball detector unit is made up of an infrared transmitter and receiver The red LED Light Emitting Diode mounted on the ball detect is on when the beam...

Page 84: ...s The first ball cycles include 1 First Ball Strike 2 First Ball Standing Pins 3 First Ball Short Cycle 4 First Ball Foul Prior to the bowler throwing a ball the pinsetter will at its home position Re...

Page 85: ...hes Gutter Ball YES NO NO Drive Motor Turns On No Changes to the PinfallSwitches All of the PinfallSwitches Closed Pinsetter CPU Counts 1 Ball Is there a Foul NO YES Ready for next ball after 5 second...

Page 86: ...re Open The Foul Unit Triggered Read PMI PinfallSwitches NO Drive Motor Turns On Pinsetter CPU Counts Ball 2 Is there a Foul NO YES Pins Up Switch Closes String Brake Switch Closes No Action Scorer Sy...

Page 87: ...ments such as the string tension adjustment 1 Return All Pins to the Pins Up Position a Place the Stop Run switch on the Controller to the Stop position b On the Pinsetter Mode drop down menu select P...

Page 88: ...e motors starts again This cycle will continue until the cam is adjusted The wagon travels too far beyond the stop dogs The motor will turn off late and the wagon will slam back onto the stop dogs or...

Page 89: ...Run Stop or the main power switches b Remove the cover from the switch cluster assembly c Loosen the 4 bolts for the Cam Control Box Refer to Figure 4 3 NOTE DO NOT REMOVE THE SCREWS The screws only...

Page 90: ...STRING WAGON TRAVELS WAGON DOES NOT LOCK ON STOP PAST STOP DOGS DOGS e After the cam is adjusted in the proper direction lower the cam down to align with gear teeth Refer to Figure 4 4 Tighten the fou...

Page 91: ...1 Cycle the pins so all 10 pins are on the pindeck 2 Check the position of the string wagon It should stop towards the front of the machine just under the String Limiting and Spring Tension bars 3 If...

Page 92: ...on knock over some pins The machine will cycle and should keep the knocked over pins in the up position 2 Turn the pinsetter power off and lockout the power on off switch Warning Pinsetter power is t...

Page 93: ...e 4 7 TIP If the pin travel is greater than 100 mm move the string brake switch upward If the travel is less than 60 mm move the string brake switch downward 5 Repeat steps 1 4 to verify pin movement...

Page 94: ...h on the Controller to the Stop position b On the Pinsetter Mode drop down menu select Pins Up or Setup Figures 4 8a and 4 8b c Place the Stop Run switch on the Controller to the Run position 1 MODE D...

Page 95: ...pins NOTE Rotating the spool towards the back of the machine will reduce the tension and gap Rotating the spool toward the front of the machine will increase the tension and gap Refer to Figure 4 9 1...

Page 96: ...rom the factory setting is seldom required The adjustment gear is marked every fifth tooth with numbers 1 5 10 and 15 with 1 being the most sensitive position A locking clip keeps the gear from rotati...

Page 97: ...anual function 3 Manually rotate the large drive pulley in reverse until the string wagon lever roller starts to touch the inside of the pin slow setting bracket Refer to Figure 4 11 4 Lock the large...

Page 98: ...tment 1 REAR OF STRING PINSETTER 2 LARGE DRIVE PULLEY 3 STRING WAGON 4 STRING WAGON ROLLER 5 STRING WAGON LEVER 6 PIN SLOW SETTING CAM 7 FORWARD 8 LOOSEN TO ADJUST 9 BACKWARD 10 80 mm 20 mm 11 60 mm 2...

Page 99: ...sioning nuts that secure the long tension bar to the rear of the accelerator frame HINT A good starting point for the adjustment is to measure the amount of tension rod that extends from the locknut A...

Page 100: ...Figure 4 13 Figure 4 13 Loosen Hardware Securing Pivot Levers 1 PIVOT LEVERS 2 TAP HERE 3 LOOSEN SCREWS 4 AXIS b Rotate the belt by hand and observe belt tracking Use light short taps from a soft rubb...

Page 101: ...l or some object is in the beam s path or there is an alignment problem Refer to Figure 4 15 Figure 4 15 Ball Detect Adjusting 1 Check the face of the ball detect and make sure it is parallel with the...

Page 102: ...4 16 Section 4 Adjustments Intentionally Blank Page...

Page 103: ...gh the head of the pin so that the worn portion of the string is all the way through the pin Refer to Figure 5 1 Figure 5 1 Thread String Through Pin 1 PULL DAMAGED STRING 2 CUT TO REMOVE DAMAGED 3 TI...

Page 104: ...5 2 Warning Pinsetter power is to remain off while performing any manual function WARNING To avoid burning your hands wear gloves and use a rag to taper the melted string end 7 4 5 6 7 8 9 10 7 4 4 2...

Page 105: ...ds are still hot press them together and hold until they cool and form a joint Cover the joint with electrical tape to increase its strength Refer to Figure 5 3 5 At the String Spool use the old strin...

Page 106: ...be used with both 50 and 60 cycle Hz power For 60Hz operation use the smaller pulley for 50Hz operation use the larger pulley 50 Hz 60 Hz 2 MOTOR V BELT 2 MOTOR V BELT 1 MOTOR PULLEY 1 MOTOR PULLEY Fi...

Page 107: ...OR 380 VOLTS 2 MOTOR WIRING BLOCK 1 MOTOR CABLE FROM CONTROLLER BOX 4 WIRING STRAPS GND 3 GROUND CONNECTION 7 230V 380V DRIVE MOTOR WIRING FOR 230 VOLTS 2 MOTOR WIRING BLOCK 1 MOTOR CABLE FROM CONTROL...

Page 108: ...string wagon is at the front of the pinsetter Cycle power to make sure motor wagon is turning in the correct direction 2 If the motor is running backward swap any two of the three supply wires at the...

Page 109: ...5 7 WARNING Never swap the ground earth wire with one of the supply wires WHT U1 BRN V2 GRA W1 BLK WHT V1 BLU 2 ACCELERATOR MOTOR 1 MOTOR CABLE FROM CONTROLLER BOX 3 TO AS CABLE U2 RED W2 YEL 208V 220...

Page 110: ...o premature failure For area requiring grease a medium duty non lithium such as Brunswick Part No 11 676361 000 or a light grease such as Nyogel 788 Lubricant Brunswick Part No 11 676308 000 is sugges...

Page 111: ...ht side of the rear of the pinsetter Apply grease to the drive gears Refer to item 3 Figure 5 8 Remove cover from the motor and gear assembly located on the left side of the rear of the machine and gr...

Page 112: ...5 10 Section 5 Maintenance Service Intentionally Blank Page...

Page 113: ...he V belt for the drive motor is not off the pulley or broken 3 Accelerator Will Not Run 1 Check the overload for the accelerator motor to make sure it is not tripped 4 Machine Will Not Stop After Com...

Page 114: ...m 1 To determine if the problem is in the electrical box or with the machine exchange the electrical slide out tray with those of a pair that are working properly Do not swap the entire controller 2 I...

Page 115: ...should be used for correcting pinsetter stops or malfunctions 1 When approaching the pinsetter from the rear turn the STOP RUN switch located on the StringPin Controller to the stop position 2 Determi...

Page 116: ...s it might not be running 3 Check for mechanical jams or other failures in the pinsetter Pins Up Switch NOT Expected 06 The Pins up Switch was not expected but was detected by the system 1 Check the w...

Page 117: ...ing is wrong 5 Incoming 3 phase power surge or is out of balance 1 Check for proper hardware and adjust 2 Remount with proper hardware and adjust 3 Tighten connections 4 Place pinsetter in Standalone...

Page 118: ...assembly 7 Photocell adjustment not correct 8 Faulty motor rotation 9 Main power supply on too low a voltage 10 Faulty switch cluster cable 11 Faulty ball lift cable foul and optical trigger cable 12...

Page 119: ...INFALL SWITCHES PMI 2 TO STRINGPIN CONTROLLER 2 4 8 9 1 3 7 5 10 6 BLACK BLACK BLACK RED BROWN WHITE BLACK RED BLACK BLACK 1 2 1 2 1 2 1 2 1 2 1 2 1 2 HOME SW PINS UP SW PIN SOLENOID SW MECHANIC SW TA...

Page 120: ...BLK BRN RED ORN PINK YLW BLUE VLT GRY WHT WHT BRN RED BLUE WHT BLK GRN WHT RED WHT ORN BRN GRN WHT YLW WHT GRN WHT BLUE WHT GRY WHT BLK BRW GRY BRN WHT BLK RED WHT PINK WHT BLK GRN BRN RED WHT BLK BL...

Page 121: ...T LANE BALL DETECT 5 TO FOUL CABLE LEFT LANE Foul Ball Lift Ball Detect Harness Rear Mount 55 143016 000 1 TO RIGHT LANE BALL DETECT 2 TO FOUL CABLE RIGHT LANE 3 TO BALL LIFT LANE CABLE 4 TO LEFT LANE...

Page 122: ...CABLE Foul Ball Lift Ball Detect Harness Rear Mount Separated Lane 55 143016 200 1 TO RIGHT LANE BALL DETECT 2 TO FOUL CABLE RIGHT LANE 3 TO BALL LIFT LANE CABLE 4 TO LEFT LANE BALL DETECT 5 TO FOUL C...

Page 123: ...OUBLE LIGHT TROUBLE LIGHT MOTOR OVERLOAD SW 2 4 8 9 1 3 7 5 10 6 BROWN GREEN YELLOW RED BROWN WHITE BLACK BLUE VIOLET ORN PINK 2 TO STRINGPIN CONTROLLER 1 TO EXTERNAL INPUT String Pinsetter Switch Clu...

Page 124: ...A1 1L1 32 24 31 23 nc no nc BLK ORN 6T3 4T2 22 A2 2T1 5L3 3L2 21 A1 1L1 32 24 31 23 nc no nc ORN VLT YLW YLW BLK V V V V V V RC RCG POK N L P FG V V GRN YLW WHT BLUE WHT BLUE 2 1 4 3 6 5 8 7 RED RED R...

Page 125: ...CG POK N L P FG V V GRN YLW WHT BLUE WHT BLUE 2 1 4 3 6 5 8 7 RED RED RED RED BLK BLK BLK BLK RED BRN S12 S22 S34 Out PNOZ S3 A1 13 23 A2 14 24 S11 S21 Y32 Reset Fault In2 In1 Power ORN BRN ORN ORN BR...

Page 126: ...7 8 Section 7 Cables Intentionally Blank Page...

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