BRP Outlander 400 EFI 2008, Service Manual

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Section 09 TECHNICAL SPECIFICATIONS
Subsection 01 (OUTLANDER 400 EFI)
OUTLANDER™ 400 EFI
MODEL
STANDARD XT MAX MAX XT
ENGINE (cont'd)
1
st
Upper compression ring, rectangular
2 nd
Lower compression ring, taper-face Piston ring type
3
rd
Oil scraper ring, standard
Upper compression
ring
mm (in) 0.20 to 0.40 (.008 to .016)
Lower compression
ring
mm (in) 0.20 to 0.40 (.008 to .016)
Oil scraper ring
New
mm (in) 0.20 to 0.70 (.008 to .028)
Piston ring end gap
All Service limit mm (in) 1.5 (.06)
Upper compression
ring
mm (in) 0.030 to 0.070 (.0012 to .0028)
Lower compression
ring
mm (in) 0.020 to 0.060 (.0008 to .0024)
Oil scraper ring
New
mm (in) 0.010 to 0.180 (.0004 to .0071)
Upper compression
ring
mm (in) 0.15 (.006)
Lower compression
ring
mm (in) 0.15 (.006)
Ring/piston groove clearance
Oil scraper ring
Service limit
mm (in) 0.25 (.0098)
New mm (in) 12.036 to 12.050 (.4739 to .4744)
Rocker arm bore diameter
Service limit mm (in) 12.060 (.4748)
New mm (in) 12.000 to 12.018 (.4724 to .4732)
Rocker arm shaft diameter
Service limit mm (in) 11.990 (.4720)
Cylinder bore
Nominal new mm (in) 90.993 to 91.007 (3.582 to 3.583)
Maximum new mm (in) 0.038 (.0015)
Cylinder taper
Service limit mm (in) 0.090 (.0035)
Maximum new mm (in) 0.015 (.0006)
Cylinder out of round
Service limit mm (in) 0.020 (.0008)
New mm (in) 21.959 to 21.980 (.8645 to .8654)
PTO side
Service limit mm (in) 21.950 (.8642)
New mm (in) 34.959 to 34.975 (1.3763 to 1.3770)
Camshaft main bearing journal
MAG side
Service limit mm (in) 34.950 (1.3760)
New mm (in) 22.000 to 22.021 (.8661 to .8670)
PTO side
Service limit mm (in) 22.040 (.8677)
New mm (in) 35.000 to 35.025 (1.3780 to 1.3789)
Camshaft main bearing journal
bore
MAG side
Service limit mm (in) 35.040 (1.3795)
New mm (in) 32.253 to 32.453 (1.2698 to 1.2777)
Intake
Service limit mm (in) 32.235 (1.2691)
New mm (in) 31.937 to 32.137 (1.2574 to 1.2652)
Camshaft lobe
Exhaust
Service limit mm (in) 31.920 (1.2567)
Crankshaft axial clearance New mm (in) 0.1 to 0.4 (.0039 to .0157)
Crankshaft deflection MAG/PTO side New mm (in) 0.05 (.0020)
New mm (in) 40.009 to 40.025 (1.5752 to 1.5758)
Crankshaft pin diameter
Service limit mm (in) 39.980 (1.5740)
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