Section 03 ENGINE
Subsection 10 (CRANKCASE/CRANKSHAFT)
1
2
R400motr35A
1. Micrometer
2. Crankshaft area for PTO plain bearing
CRANKSHAFT MAG/PTO DIAMETER
NEW
42.024 to 42.040 mm
(1.6545 to 1.6551 in)
SERVICE LIMIT
42.000 mm (1.6535 in)
CRANKSHAFT MAG RADIAL PLAY
SERVICE LIMIT
0.07 mm (.0028 in)
Crankshaft Assembly
Use
NEW
bearings
no. 8
, when connecting rod
big end diameter is out of specification.
Put plain bearings correctly in place and clean the
split surface on both sides (cracked area) carefully.
3
R400motr36A
1
2
1. Half plain bearing of connecting rod big end
2. Split surface of the connecting rod
3. Nose of bearing in line with connecting rod groove
CAUTION: Always use NEW connecting rod
screws for the final assembly of the crankshaft.
Torque
NEW
connecting rod screws
no. 7
as per
following procedure:
– Install screws with half of recommended torque
in the exploded view. Do not apply any thread
locker product.
– Torque with the recommended values in the ex-
ploded view.
– Finish tightening the screws with an additional
60° turn using an angle torque wrench.
CAUTION: Failure to strictly follow this proce-
dure may cause screw to loosen and lead to en-
gine damage.
1
R400motr37A
1. Angle torque wrench
Crankshaft Installation
For installation, reverse the removal procedure.
Pay attention to following details.
Install crankshaft first then balancer shaft.
vmr2008-129
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Summary of Contents for Outlander 400 EFI 2008
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Page 433: ...2008 2015 OUTLANDER 400 EFI vdd2014 001 001 GENERAL SYSTEM...
