Boyens Backservice Jelly power pack, Instruction Manual

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Contents
Jelly power pack Edition 09.09
1. General hints........................................... 3
2. Basic safety instructions....................... 4
2.1 Obligations and liability............................. 4
2.2 Safety symbols ......................................... 4
2.2.1 General danger symbol ............................ 4
2.2.2 Attention symbol ....................................... 4
2.2.3 Hint symbol............................................... 4
2.3 Intended use............................................. 5
2.4 Improper use ............................................ 5
2.5 Informing safety measures ....................... 5
2.6 Training the personnel.............................. 5
2.7 Safety measures during normal
operation................................................... 5
2.8 Danger by electric energy ........................ 5
2.9 Danger from residual energy.................... 6
2.10 Cleaning, maintenance, repair and remedy
of faults ..................................................... 6
2.11 Modifications............................................. 6
2.12 Cleaning and disposing ............................ 6
3. Description of the implement................ 7
3.1 Implement diagram................................... 7
3.2 Functional description .............................. 8
3.3 Identification of the machine................... 10
3.4 Technical data ........................................ 10
3.5 Technical features .................................. 11
4. Putting into operation .......................... 12
4.1 Operation................................................ 12
4.2 Agent-hose ............................................. 13
4.3 General requirements on the compressed-
air source................................................ 14
4.4 Connecting the implement to an external
compressed air source ........................... 15
4.5 Connect the one-way jelly container BIB 16
4.6 Switching the implement on/off .............. 17
4.7 Setting the processing temperature ....... 18
4.8 Setting the spraying pressure................. 19
4.9 Selecting and exchanging the
agent-nozzle ........................................... 20
4.10 The spraying procedure ......................... 21
4.11 Pauses and operational breaks.............. 22
4.12 Restarting after an operational break ..... 23
5. Cleaning, maintenance and
maintaining ............................................24
5.1 Cleaning - daily after having finished the
operational procedure .............................25
5.2 Cleaning the agent-nozzle ......................26
5.3 Maintenance............................................26
5.3.1 Weekly ....................................................26
5.3.2 Every 14 days .........................................27
5.4 Exchanging the seal kit ...........................27
5.5 Opening and closing the
implement housing ..................................28
5.6 Remedy leaking compressed air
connections .............................................29
5.7 Exchanging the agent-hose ....................30
5.8 Exchanging the agent-feed-pump...........31
5.9 Trouble shooting .....................................32
6. Spare part list ........................................34
7. Circuit diagrams....................................38
8. Guarantee ..............................................43
EC Conformity Declaration..................................44