Service Manual 04/2010 Rev.B
92
Lock FIRMLY the support screw.
Lock FIRMLY the nut #1 (Fig.186).
Mount the cylinder protection
6.1 Fig.127.
Turn on the machine.
Open
the
saddle.
Mount the hose plastic separators (Fig.184).
Mount the oil hose protection
6.1 Fig.127.
Check the hydraulic oil level
6.2.
6.11 KING 5600 SADDLE CYLINDER
SEALS: CHECK AND REPLACEMENT
:
2h
:
End wrench 13, 19mm, 8mm Allen wrench,
socket wrench of 27mm, medium standard
screwdriver, pliers, calliper wrench, steel and
rubber hammer, hydraulic oil container.
L
Defective seals may cause the following
malfunction:
1. Oil leaking from the piston rod.
2. Oil leaking from ring screw.
3. Low bead breaker power.
TO CHECK THE RING NUT “O” RING AND THE
PISTON ROD LIP SEAL:
Switch the machine on.
Close the saddle cylinder.
When it is at the end of stroke, keep it under
pressure and verify if there is oil leaking from
the piston rod or from ring nut.
Open the cylinder ‘till end of stroke and verify
that the piston rod would not show marks or
other kind of damaging.
TO CHECK THE PISTON SEAL:
Defective seals may cause low bead breaker
power in one or both way.
Switch the machine on.
Close the saddle cylinder ‘till end of the
stroke.
Press the coil valve by screwdriver to unload
the remaining pressure (
5.13 Fig.93).
Take the oil container and remove the hose
“A” (Fig.191).
Fig.191
Take the portable control and press the
movements left of the saddle to have the hose
“B” (Fig.191) under pressure.
If the side “A” will leak considerably oil, the
piston seal is defective.
Some drops of oil leaking are considered
absolutely normal.
Perform the same operation on the side “B”.
TO REPLACE THE “O” RINGS AND THE
SEALS:
IMPORTANT!
WHEN THE CYLINDER NEEDS TO BE OPENED
THE REPLACEMENT OF WHOLE SET OF
SEALS IS HARDLY SUGGESTED.
Remove the cylinder from the machine 6.9.
Lock the cylinder on a vice.
Remove the ring nut (Fig.192).
Fig.192
When the ring screw is completely off, unload
the oil into the oil container.
Lock the piston head on the vice.
Remove the nut (Fig.193).
Summary of Contents for KING 5600
Page 9: ...Service Manual 04 2010 Rev B 9 3 1 ELECTRIC DIAGRAM FOR CE PROVED KING 5600 Fig 16...
Page 10: ...Service Manual 04 2010 Rev B 10 Fig 17...
Page 11: ...Service Manual 04 2010 Rev B 11 Fig 18...
Page 12: ...Service Manual 04 2010 Rev B 12 Fig 19...
Page 13: ...Service Manual 04 2010 Rev B 13 Fig 20...
Page 14: ...Service Manual 04 2010 Rev B 14 Fig 21...
Page 15: ...Service Manual 04 2010 Rev B 15 Fig 22...
Page 16: ...Service Manual 04 2010 Rev B 16 Fig 23...
Page 17: ...Service Manual 04 2010 Rev B 17 3 2 ELECTRIC DIAGRAM FOR KING SUPPLIED AT 200V 3PH 60Hz Fig 24...
Page 18: ...Service Manual 04 2010 Rev B 18 Fig 25...
Page 19: ...Service Manual 04 2010 Rev B 19 Fig 26...
Page 20: ...Service Manual 04 2010 Rev B 20 Fig 27...
Page 21: ...Service Manual 04 2010 Rev B 21 Fig 28...
Page 22: ...Service Manual 04 2010 Rev B 22 Fig 29...
Page 23: ...Service Manual 04 2010 Rev B 23 Fig 30...
Page 24: ...Service Manual 04 2010 Rev B 24 Fig 31...
Page 25: ...Service Manual 04 2010 Rev B 25 3 3 ELECTRIC DIAGRAM FOR CE APPROVED KING 5600R Fig 32...
Page 26: ...Service Manual 04 2010 Rev B 26 Fig 33...
Page 27: ...Service Manual 04 2010 Rev B 27 Fig 34...
Page 28: ...Service Manual 04 2010 Rev B 28 Fig 35...
Page 29: ...Service Manual 04 2010 Rev B 29 Fig 36...
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Page 32: ...Service Manual 04 2010 Rev B 32 Fig 39...
Page 34: ...Service Manual 04 2010 Rev B 34 Fig 41...
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Page 40: ...Service Manual 04 2010 Rev B 40 Fig 47...
Page 41: ...Service Manual 04 2010 Rev B 41 3 5 HYDRAULIC DIAGRAM FOR CE APPROVED KING 5600 Fig 48...
Page 42: ...Service Manual 04 2010 Rev B 42 Fig 49...
Page 43: ...Service Manual 04 2010 Rev B 43 3 6HYDRAULIC DIAGRAM FOR KING 5600 Fig 50...
Page 44: ...Service Manual 04 2010 Rev B 44 Fig 51...
Page 45: ...Service Manual 04 2010 Rev B 45 3 7 HYDRAULIC DIAGRAM FOR CE APPROVED KING 5600R Fig 52...
Page 46: ...Service Manual 04 2010 Rev B 46 Fig 53...
Page 47: ...Service Manual 04 2010 Rev B 47 3 8 HYDRAULIC DIAGRAM FOR MACHINE NON CE KING 5600R Fig 54...
Page 48: ...Service Manual 04 2010 Rev B 48 Fig 55...
Page 138: ...Service Manual 04 2010 Rev B 138 BLANK PAGE...