BOXER KING 5600, Service Manual

Page: 117 / 140

Service Manual 04/2010 Rev.B
117
Fig.278
Grease and mount the new pin.
Tighten the screw #1 and the nut #2 (Fig.277)
‘till their locking and then loosening the nut #2
‘till to have the screw #1 free to be moved by
hands.
Grease and mount the spring and the cover
with hook protection support, tightening their
screws FIRMLY.
Check if the machine works fine.
Mount the hook protection.
7.10 KING 5600R TOOL HOLDER ARM
BUSHINGS: CHECK AND
REPLACEMENT
: 3h
: End wrench of 13,15,17,19 and 22mm, Allen
wrenches of 4, 6 and 8mm, seeger pliers,
rubber hammer.
L
: Worn bushings may cause the following
malfunctions:
1. Excess of saddle play.
2. Incorrect distance between tool and rim.
TO CHECK THE BUSHINGS:
Remove the cabinet tool holder moving
6.16.
Turn on the machine.
Lift the robotic arm up.
Handle the mount dismount tool and tilt the
assy: if it show a significant play the bushings
need t be replaced.
TO REPLACE THE BUSHINGS:
Remove the lifting cylinder from the robotic
assy without disconnect oil hoses and safety
switch
6.18.
Remove the whole assembly 7.3.
TOOL HOLDER ASSY IS VERY
HAEVY AND GREASED:
HANDLE IT WITH DECISION
AND CARE OR ITS DROPPING
MAY CAUSE FEET INJURIES.
Remove the seeger ring #1 (Fig.279).
Push out the worn bushings #2 (Fig.279).
Fig.279
Insert the new bushings by using the rubber
hammer.
Lock the bushings by the seeger rings.
Mount the whole assembly on the saddle.
Mount the lifting cylinder.
Check if the machine works fine.
7.11 BOXER KING 5600R HOOK:
CHECK AND ADJUSTMENT
: 30’
: End wrench of 13,22 and 30mm, Allen
wrenches of 4mm, rubber hammer.
L
: Incorrect hook adjustment may cause the
following malfunctions:
1. Slow or locking of the tool holder movement.
2. Difficult hook clamping to the saddle bar.
NOTE: BEFORE STARTING WITH HOOK
ADJUSTMENT VERIFY IF THE TOOL HOLDER
ARM SCREW SUPPORT IS WELL ADJUSTED
7.16.
TO CHECK THE HOOK ADJUSTMENT:
Turn on the machine and lower the hook.
Remove the mount dismount tool.
Remove the rotational proof pin 7.9.
Disconnect the lifting cylinder from the hook
6.18.