Service Manual 04/2010 Rev.B
101
Open the cylinder ‘till end of the stroke
(Fig.218).
Fig.218
Turn off the machine.
Remove the steel oil hose and hold few
minutes ‘till the cylinder liner will be empty.
Remove the ring nut by using the calliper
wrench (Fig.219).
Fig.219
Replace the seals by following
6.11.
Mount the ring nut.
Install the steel oil hose.
Turn on the machine
Open and close the cylinder to verify if there is
any oil leaking.
Turn off the machine
Mount the oil hoses protections (
6.1
Fig.129).
Mount the cabinet-tool holder.
Turn on the machine.
Check if the tool holder is moving normally.
Check the hydraulic oil level
6.2.
6.19 KING 5600R ROBOTIC CYLINDER:
CHECK AND REPLACEMENT
:
2h
:
End wrenches of 6,9,13,14,15,17,22 and 24,
3,4 and 5mm Allen wrenches, rubber
hammers, manometer, green loctite, hydraulic
containers oil.
L
:
Defective chuck cylinder may cause the
following malfunctions:
1. Slow or locked tool holder movement.
2. Oil leaking from welding.
IMPORTANT!
BEFORE STARTING WITH ANY DISMOUNTING
OPERATION, VERIFY IF THE MAXIMUM
HYDRAULIC PRESSURE IS CORRECTLY
REGULATED
6.4.
NOTE: THE REPLACEMENT OF THE WHOLE
CYLINDER IS ONLY SUGGESTED IN CASE OF
MECHANICAL DEFECTS.
TO CHECK THE CYLINDER:
Remove the hook protection (
6.1 Fig.140).
Check the cylinder following
6.16 and
moving the cylinder up and down.
TO REPLACE THE CYLINDER:
Lift up the hook #1 ‘till to have it in contact
with the tool holder arm #2 (Fig.220).
Fig.220
Switch the machine off.
Remove the safety switch from the cylinder
5.21.
Remove the spring (Fig.221).
Summary of Contents for KING 5600
Page 9: ...Service Manual 04 2010 Rev B 9 3 1 ELECTRIC DIAGRAM FOR CE PROVED KING 5600 Fig 16...
Page 10: ...Service Manual 04 2010 Rev B 10 Fig 17...
Page 11: ...Service Manual 04 2010 Rev B 11 Fig 18...
Page 12: ...Service Manual 04 2010 Rev B 12 Fig 19...
Page 13: ...Service Manual 04 2010 Rev B 13 Fig 20...
Page 14: ...Service Manual 04 2010 Rev B 14 Fig 21...
Page 15: ...Service Manual 04 2010 Rev B 15 Fig 22...
Page 16: ...Service Manual 04 2010 Rev B 16 Fig 23...
Page 17: ...Service Manual 04 2010 Rev B 17 3 2 ELECTRIC DIAGRAM FOR KING SUPPLIED AT 200V 3PH 60Hz Fig 24...
Page 18: ...Service Manual 04 2010 Rev B 18 Fig 25...
Page 19: ...Service Manual 04 2010 Rev B 19 Fig 26...
Page 20: ...Service Manual 04 2010 Rev B 20 Fig 27...
Page 21: ...Service Manual 04 2010 Rev B 21 Fig 28...
Page 22: ...Service Manual 04 2010 Rev B 22 Fig 29...
Page 23: ...Service Manual 04 2010 Rev B 23 Fig 30...
Page 24: ...Service Manual 04 2010 Rev B 24 Fig 31...
Page 25: ...Service Manual 04 2010 Rev B 25 3 3 ELECTRIC DIAGRAM FOR CE APPROVED KING 5600R Fig 32...
Page 26: ...Service Manual 04 2010 Rev B 26 Fig 33...
Page 27: ...Service Manual 04 2010 Rev B 27 Fig 34...
Page 28: ...Service Manual 04 2010 Rev B 28 Fig 35...
Page 29: ...Service Manual 04 2010 Rev B 29 Fig 36...
Page 30: ...Service Manual 04 2010 Rev B 30 Fig 37...
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Page 32: ...Service Manual 04 2010 Rev B 32 Fig 39...
Page 34: ...Service Manual 04 2010 Rev B 34 Fig 41...
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Page 39: ...Service Manual 04 2010 Rev B 39 Fig 46...
Page 40: ...Service Manual 04 2010 Rev B 40 Fig 47...
Page 41: ...Service Manual 04 2010 Rev B 41 3 5 HYDRAULIC DIAGRAM FOR CE APPROVED KING 5600 Fig 48...
Page 42: ...Service Manual 04 2010 Rev B 42 Fig 49...
Page 43: ...Service Manual 04 2010 Rev B 43 3 6HYDRAULIC DIAGRAM FOR KING 5600 Fig 50...
Page 44: ...Service Manual 04 2010 Rev B 44 Fig 51...
Page 45: ...Service Manual 04 2010 Rev B 45 3 7 HYDRAULIC DIAGRAM FOR CE APPROVED KING 5600R Fig 52...
Page 46: ...Service Manual 04 2010 Rev B 46 Fig 53...
Page 47: ...Service Manual 04 2010 Rev B 47 3 8 HYDRAULIC DIAGRAM FOR MACHINE NON CE KING 5600R Fig 54...
Page 48: ...Service Manual 04 2010 Rev B 48 Fig 55...
Page 138: ...Service Manual 04 2010 Rev B 138 BLANK PAGE...