Service Manual 04/2010 Rev.B
129
FAULT 11: THE CHUCK ARM DROPS:
Replace the retainer valve
6.13.
Check the chuck arm piston seals
6.15.
On machines non CE proved replace the coil
valve
6.8.
FAULT 12: THE CHUCK DOES NOT CLAMP
THE WHEELS:
Check the jaws
7.19.
Check the chuck cylinder pressure
6.5.
Check the chuck cylinder
6.16.
Check the manifold revolving
6.5.
Call GS.
FAULT 13: THE MACHINE SHOWS SLOW
HYDRAULIC MOVEMENTS:
Check the hydraulic oil level
6.2.
Check the high pressure circuit
6.3.
Check the hydraulic pump
6.7.
Call GS.
FAULT 14: THE MACHINE SHOWS LOW BEAD
BREAKER POWER:
Check the hydraulic oil level
6.2.
Check the high pressure circuit
6.3.
Check the saddle adjustment
6.6.
Check saddle cylinder
6.9 and
6.10.
Check saddle cylinder seals
6.9 and
6.10.
FAULT 15: THE CHUCK IS NOISY:
Check the gear oil level.
Check if there is contact among pulleys and
their steel protection
5.9.
Check the belts
5.9.
Check motor pulley
5.9.
Check if chuck motor fan is loosened
5.9.
Check the chuck motor cable
5.8.
Check the chuck motor
5.9.
Check the warm screw
7.20.
Call GS.
FAULT 16: THE HYDRAULIC ASSY IS NOISY:
Check the hydraulic oil level
6.2.
Check the hydraulic motor fan
5.5.
Check the hydraulic motor cable
5.4.
Check the hydraulic motor
5.5.
Check the joints
5.5.
Check the hydraulic pump
6.7.
Call GS.
FAULT 17: DURING THE MOUNTING –
DISMOUNTING OPERATION THE CHUCK ARM
ALWAYS REQUIRES ADJUSTMENT:
Check saddle adjustment
6.6.
Check the tool holder arm
7.16 and
7.17.
Check the saddle bushings
7.4.
Call GS.
FAULT 18: THE MACHINE SHOWS SLOW
TOOL HOLDER ARM MOVEMENT:
Check the low pressure circuit
6.4.
Check tool holder cylinder
6.17.
Check if the hook is well adjusted
7.11
and
7.13.
Check if the screw support tool is well
adjusted
7.15.
Check if the tool holder arm is fine
7.16
and
7.17.
Call GS.
FAULT 19: THE ROBOTIC DOES NOT MAKE A
COMPLETE ROTATION:
Check the robotic rotation
7.5.
Check the robotic rotor
7.6.
Check the lower robotic cam
7.7.
Check the cabinet tool holder moving
7.8.
Call GS.
FAULT 20: MACHINE SHOWS OIL LEAKING
FROM THE GEAR BOX:
Check the tank sealing
7.21.
Check the worm screw seal
7.21.
Call GS.
Summary of Contents for KING 5600
Page 9: ...Service Manual 04 2010 Rev B 9 3 1 ELECTRIC DIAGRAM FOR CE PROVED KING 5600 Fig 16...
Page 10: ...Service Manual 04 2010 Rev B 10 Fig 17...
Page 11: ...Service Manual 04 2010 Rev B 11 Fig 18...
Page 12: ...Service Manual 04 2010 Rev B 12 Fig 19...
Page 13: ...Service Manual 04 2010 Rev B 13 Fig 20...
Page 14: ...Service Manual 04 2010 Rev B 14 Fig 21...
Page 15: ...Service Manual 04 2010 Rev B 15 Fig 22...
Page 16: ...Service Manual 04 2010 Rev B 16 Fig 23...
Page 17: ...Service Manual 04 2010 Rev B 17 3 2 ELECTRIC DIAGRAM FOR KING SUPPLIED AT 200V 3PH 60Hz Fig 24...
Page 18: ...Service Manual 04 2010 Rev B 18 Fig 25...
Page 19: ...Service Manual 04 2010 Rev B 19 Fig 26...
Page 20: ...Service Manual 04 2010 Rev B 20 Fig 27...
Page 21: ...Service Manual 04 2010 Rev B 21 Fig 28...
Page 22: ...Service Manual 04 2010 Rev B 22 Fig 29...
Page 23: ...Service Manual 04 2010 Rev B 23 Fig 30...
Page 24: ...Service Manual 04 2010 Rev B 24 Fig 31...
Page 25: ...Service Manual 04 2010 Rev B 25 3 3 ELECTRIC DIAGRAM FOR CE APPROVED KING 5600R Fig 32...
Page 26: ...Service Manual 04 2010 Rev B 26 Fig 33...
Page 27: ...Service Manual 04 2010 Rev B 27 Fig 34...
Page 28: ...Service Manual 04 2010 Rev B 28 Fig 35...
Page 29: ...Service Manual 04 2010 Rev B 29 Fig 36...
Page 30: ...Service Manual 04 2010 Rev B 30 Fig 37...
Page 31: ...Service Manual 04 2010 Rev B 31 Fig 38...
Page 32: ...Service Manual 04 2010 Rev B 32 Fig 39...
Page 34: ...Service Manual 04 2010 Rev B 34 Fig 41...
Page 35: ...Service Manual 04 2010 Rev B 35 Fig 42...
Page 36: ...Service Manual 04 2010 Rev B 36 Fig 43...
Page 37: ...Service Manual 04 2010 Rev B 37 Fig 44...
Page 38: ...Service Manual 04 2010 Rev B 38 Fig 45...
Page 39: ...Service Manual 04 2010 Rev B 39 Fig 46...
Page 40: ...Service Manual 04 2010 Rev B 40 Fig 47...
Page 41: ...Service Manual 04 2010 Rev B 41 3 5 HYDRAULIC DIAGRAM FOR CE APPROVED KING 5600 Fig 48...
Page 42: ...Service Manual 04 2010 Rev B 42 Fig 49...
Page 43: ...Service Manual 04 2010 Rev B 43 3 6HYDRAULIC DIAGRAM FOR KING 5600 Fig 50...
Page 44: ...Service Manual 04 2010 Rev B 44 Fig 51...
Page 45: ...Service Manual 04 2010 Rev B 45 3 7 HYDRAULIC DIAGRAM FOR CE APPROVED KING 5600R Fig 52...
Page 46: ...Service Manual 04 2010 Rev B 46 Fig 53...
Page 47: ...Service Manual 04 2010 Rev B 47 3 8 HYDRAULIC DIAGRAM FOR MACHINE NON CE KING 5600R Fig 54...
Page 48: ...Service Manual 04 2010 Rev B 48 Fig 55...
Page 138: ...Service Manual 04 2010 Rev B 138 BLANK PAGE...