Service Manual 04/2010 Rev.B
3
TABLE OF CONTENTS
1.0
Introduction
Pag.
5
2.0
Tools
and
special
tools
required
Pag.
5
2.1
Use
of
digital
multimeter Pag.
8
3.0
Diagrams section: electric and hydraulics
Pag.
8
3.1
Electric diagram for CE proved King 5600
Pag.
9
3.2
Electric diagram for King 5600 supplied at 200/3/60
Pag.
17
3.3
Electric diagram for CE approved King 5600R
Pag.
25
3.4
Electric diagram for King 5600R supplied at 200/3/60
Pag.
33
3.5
Hydraulic diagram for CE approved King 5600
Pag.
41
3.6
Hydraulic diagram for non CE approved King 5600
Pag.
43
3.7
Hydraulic diagram for CE approved King 5600R
Pag.
45
3.8
Hydraulic diagram for non CE approved King 5600
R
Pag.
47
4.0
Electric
function
Pag.
49
5.0
Access
to
electric
parts
Pag.
50
5.1
Power supply cable and plug: check and replacement
Pag.
51
5.2
Main switch Q1: check and replacement
Pag.
52
5.3
Circuit Breaker Q2: check and replacement
Pag.
53
5.4
Hydraulic motor cable: check and replacement
Pag.
54
5.5
Hydraulic motor: check and replacement
Pag.
54
5.6
Fuses F1,F2,F3: check and replacement
Pag.
56
5.7
Inverter pole switch Q3: check and replacement
Pag.
57
5.8
Chuck motor cables: check and replacement
Pag.
58
5.9
Chuck motor: check and replacement
Pag.
58
5.10
Transformer:
check
and
replacement
Pag.
61
5.11
Fuses F4,F5,F6,F7: check and replacement
Pag.
61
5.12
Link
converter:
check
and
replacement
Pag.
62
5.13
Three polar meters K1,K2: check and replacement
Pag.
62
5.14
Portable control cable: check and replacement
Pag.
63
5.15
Switches S1: check and replacement
Pag.
66
5.16
Micro switches S2, S3, and S6: check and replacement
Pag.
66
5.17
Micro switches S2, S3 and S6 holders: check and replacement
Pag.
66
5.18
Shut off cable: check and replacement
Pag.
67
5.19
Shut off switch S4: check and replacement
Pag.
68
5.20
Emergency switch S5: check and replacement
Pag.
69
5.21
Robotic safety switch cable: check and replacement
Pag.
70
5.22
Robotic safety switch: check and replacement
Pag.
72
5.23
Coil connector cable: check and replacement
Pag.
72
6.0
Hydraulic
function
Pag.
73
6.1
Access
to
hydraulic
parts
Pag.
75
6.2
Hydraulic oil level: check and levelling
Pag.
78
6.3
High hydraulic pressure circuit: check and adjustment
Pag.
79
6.4
Low hydraulic pressure circuit: check and adjustment
Pag.
79
6.5
Hydraulic pressure of chuck cylinder: check and adjustment
Pag.
80
6.6
Saddle cylinder sliding hydraulic pressure: check and adjustment
Pag.
83
6.7
Hydraulic pump: check and replacement
Pag.
85
6.8
Coil valve: check and replacement
Pag.
87
6.9
King 5600 saddle cylinder: check and replacement
Pag.
88
6.10
King 5600R saddle cylinder: check and
replacement
Pag.
90
6.11
King 5600 saddle cylinder seals: check
and
replacement Pag.
92
6.12
King 5600R saddle cylinder seals: check and replacement
Pag.
94
6.13
Chuck arm cylinder: check and replacement
Pag.
94
6.14
Chuck arm lowering speed: check and adjustment
Pag.
95
6.15
Chuck arm cylinder seals: check and
replacement
Pag.
96
6.16
Chuck cylinder: check and repairing
Pag.
96
Summary of Contents for KING 5600
Page 9: ...Service Manual 04 2010 Rev B 9 3 1 ELECTRIC DIAGRAM FOR CE PROVED KING 5600 Fig 16...
Page 10: ...Service Manual 04 2010 Rev B 10 Fig 17...
Page 11: ...Service Manual 04 2010 Rev B 11 Fig 18...
Page 12: ...Service Manual 04 2010 Rev B 12 Fig 19...
Page 13: ...Service Manual 04 2010 Rev B 13 Fig 20...
Page 14: ...Service Manual 04 2010 Rev B 14 Fig 21...
Page 15: ...Service Manual 04 2010 Rev B 15 Fig 22...
Page 16: ...Service Manual 04 2010 Rev B 16 Fig 23...
Page 17: ...Service Manual 04 2010 Rev B 17 3 2 ELECTRIC DIAGRAM FOR KING SUPPLIED AT 200V 3PH 60Hz Fig 24...
Page 18: ...Service Manual 04 2010 Rev B 18 Fig 25...
Page 19: ...Service Manual 04 2010 Rev B 19 Fig 26...
Page 20: ...Service Manual 04 2010 Rev B 20 Fig 27...
Page 21: ...Service Manual 04 2010 Rev B 21 Fig 28...
Page 22: ...Service Manual 04 2010 Rev B 22 Fig 29...
Page 23: ...Service Manual 04 2010 Rev B 23 Fig 30...
Page 24: ...Service Manual 04 2010 Rev B 24 Fig 31...
Page 25: ...Service Manual 04 2010 Rev B 25 3 3 ELECTRIC DIAGRAM FOR CE APPROVED KING 5600R Fig 32...
Page 26: ...Service Manual 04 2010 Rev B 26 Fig 33...
Page 27: ...Service Manual 04 2010 Rev B 27 Fig 34...
Page 28: ...Service Manual 04 2010 Rev B 28 Fig 35...
Page 29: ...Service Manual 04 2010 Rev B 29 Fig 36...
Page 30: ...Service Manual 04 2010 Rev B 30 Fig 37...
Page 31: ...Service Manual 04 2010 Rev B 31 Fig 38...
Page 32: ...Service Manual 04 2010 Rev B 32 Fig 39...
Page 34: ...Service Manual 04 2010 Rev B 34 Fig 41...
Page 35: ...Service Manual 04 2010 Rev B 35 Fig 42...
Page 36: ...Service Manual 04 2010 Rev B 36 Fig 43...
Page 37: ...Service Manual 04 2010 Rev B 37 Fig 44...
Page 38: ...Service Manual 04 2010 Rev B 38 Fig 45...
Page 39: ...Service Manual 04 2010 Rev B 39 Fig 46...
Page 40: ...Service Manual 04 2010 Rev B 40 Fig 47...
Page 41: ...Service Manual 04 2010 Rev B 41 3 5 HYDRAULIC DIAGRAM FOR CE APPROVED KING 5600 Fig 48...
Page 42: ...Service Manual 04 2010 Rev B 42 Fig 49...
Page 43: ...Service Manual 04 2010 Rev B 43 3 6HYDRAULIC DIAGRAM FOR KING 5600 Fig 50...
Page 44: ...Service Manual 04 2010 Rev B 44 Fig 51...
Page 45: ...Service Manual 04 2010 Rev B 45 3 7 HYDRAULIC DIAGRAM FOR CE APPROVED KING 5600R Fig 52...
Page 46: ...Service Manual 04 2010 Rev B 46 Fig 53...
Page 47: ...Service Manual 04 2010 Rev B 47 3 8 HYDRAULIC DIAGRAM FOR MACHINE NON CE KING 5600R Fig 54...
Page 48: ...Service Manual 04 2010 Rev B 48 Fig 55...
Page 138: ...Service Manual 04 2010 Rev B 138 BLANK PAGE...