Bowflex Max Trainer M7 Service Manual Download

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6. After noting their location for re-assembly, disconnect the indicated

cables from the Console Board. Do not remove the Cables from the Con-

sole Handlebar Assembly.

Input/Output

Cable

Wireless Heart

Rate Module

Cable

Contact Heart

Rate

Speaker

Target Burn Rate

(Increase)

[ Zero Insertion Force (ZIF)

Connector ]

Target Burn Rate

(Decrease)

[ Zero Insertion Force (ZIF)

Connector ]

Resistance Level

(Increase)

[ Zero Insertion Force (ZIF)

Connector ]

Resistance Level

(Decrease)

[ Zero Insertion Force (ZIF)

Connector ]

Disconnecting the Zero Insertion Force (ZIF) Connectors:

A. Lift the retaining clip.

B. Remove the cable.

C. Cable is disconnected from connector.

Zero Insertion Force

(ZIF) Connector

Summary of Contents for Max Trainer M7

Page 1: ...18 1 Noises Main 19 1 Noises Metallic Grinding or Scraping 20 1 Noises Rubbing Belt 21 1 Noises Clicking Clunking or Knocking 22 1 Noises Squeaking Squealing or Chirping 23 1 Telemetric Heart Rate Iss...

Page 2: ...oduct stay present and in good condition when doing maintenance or replacing components If necessary request replacement warning stickers or placards from Nautilus customer service Do not try to chang...

Page 3: ...on which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving ant...

Page 4: ...s Operational Voltage 9VDC Operating Current 1500 mA Heart Rate Chest Strap 1 CR2032 battery Assembled Weight approximately 148 lbs 67 1 kg Regulatory Approvals AC Power Adapter UL listed CSA certifie...

Page 5: ...arefully lower the machine into position NOTICE Be careful when you move the machine All abrupt motions can affect the computer operation LevelingtheMachine The machine needs to be leveled if your wor...

Page 6: ...iner M7 to track total calories burned time watts and more Records and stores every workout for quick reference Plus it automatically syncs your workout data with MyFitnessPal to make hitting your dai...

Page 7: ...workout use a damp cloth to wipe your machine and Console free of sweat Note Avoid excessive moisture on the Console Weekly Check for smooth roller operation Wipe the machine to remove dust dirt or g...

Page 8: ...8 Maintenance Parts T A B C F D E I M K L J P P Q Q O N O N F U D S EE Z W Y BB X CC V DD AA M H G H R...

Page 9: ...Y Tensioner D Crank Cover O Foot Pad Z Drive Pulley Lower E Shroud Right P Roller AA Fan Belt F Cap Q Leg BB Disc Brake G Shroud Right Fan R Shroud Left Fan CC Speed Sensor behind Fan H Fan Assembly...

Page 10: ...leep While in Use D Resistance Does Not Respond E Machine Seized Up F Console Does Not Light Up Completely G Machine Slips During Use H Rollers and Pedals I Noises Main J Metallic Grinding or Scraping...

Page 11: ...cover NO Remove console from console mast Unplug I O cables and inspect for damage Reconnect cables Is the end of the adapter cord broken YES NO YES Connect the power plug wire back into the main I O...

Page 12: ...Make sure cables are oriented properly all latches line up and the connectors snap securely into place Cycle the power off on If the issue persists continue on with the troubleshooting Is the display...

Page 13: ...inch 3mm gap between the sensor and the magnet about the thickness of 2 pennies held together Plug the power back in and test the machine NO YES Is the sensor damaged NO Issue resolved The speed sens...

Page 14: ...rvo Motor Go to Troubleshoot ing No Power Replace the console Press START ENTER twice Does the motor move when pressing the increase or decrease resistance buttons Visually watch the motor NO Remove t...

Page 15: ...pect the 4 round magnets on the fan Attempt to rotate the Crank Arms by hand Are the magnets or the fan making contact with either the motor or the frame Inspect the lower belt Is the belt physically...

Page 16: ...rely and oriented properly The small latch on the connector should line up and snap into place Peel off the protective plastic film on the display If the plastic film has already been removed and the...

Page 17: ...sist Issue resolved NO NO Does it slip less Does the issue persist Refer to the Replace The Drive Belt procedure Follow the directions until it tells you to loosen the Drive Belt Tensioner Screw Loose...

Page 18: ...lem now switched sides NO Issue resolved Replace one of the pedal arms Replace the roller wheel Is there a clicking noise coming from the roller wheel area NO Did this resolve the issue The noise is b...

Page 19: ...Squeaking Squeling or Chirping Go to Troubleshoot ing Noise Issues Squeaking Squeal ing or Chirping Clicking Clunking or Knocking Go to Troubleshoot ing Noise Issues Clicking Clunking or Knocking Rub...

Page 20: ...the source of the noise Contact Customer Care for Advanced Troubleshooting Follow the Adjust the Brake Assembly procedure Note It is normal for the brake disc to appear to wobble as long as it does n...

Page 21: ...Which side is the noise coming from the left or right side NO Loosen the belt tensioner and reset the belt Go to Troubleshoot ing Upper Drive Pulley Is the upper pulley loose wobbly or crooked Are the...

Page 22: ...ighten the 4 large bolts on the base assembly BOTTOM NO Does the noise persist Is the noise coming from the rollers or pedal arms YES NO NO Go to Troubleshoot ing Roller and Pedal Remove both pedal ar...

Page 23: ...ricant with a towel or cloth Test for noise on each side NO Apply a small drop of silicone based lubricant on the rails and then wipe the rails with a dry towel If too much lubricant is applied then t...

Page 24: ...ake sure the Heart Rate Strap Transmitter operates in the 4 5kHz 5 5kHz range If using the Heart Rate Strap that came with the machine skip this step Move the machine away from sources of potential el...

Page 25: ...equal pressure and as little movement as possible without touching the metal frame Does the issue persist Issue resolved Replace the Console Handlebar Assembly Explain that the HR may spike initially...

Page 26: ...the back of the pulley By manipulating the foot pedals the pulley will rotate allowing the ability to check all four screws Note whether all four screws are in place Note whether all screws stick out...

Page 27: ...select the DISCONNECT BLE YES option and push ENTER START The Console will exit the Machine Settings Mode and return to the Power Up Mode screen 9 Push the ENTER START button for the next prompt 10 Th...

Page 28: ...ease Zero Insertion Force ZIF Connector Resistance Level Decrease Zero Insertion Force ZIF Connector Input Output Cable Main Overlay Buttons and LEDs Wireless Heart Rate Module Cable USB Contact Heart...

Page 29: ...anced knowledgeable about mechanical procedures To reduce the risk of electrical shock or unsupervised usage of the equipment always unplug the power cord from the wall outlet and wait 5 minutes befor...

Page 30: ...ware Failure to use genuine replacement parts can cause a risk to users keep the machine from operating correctly and will void the warranty Be sure that all warning stickers and instructional placard...

Page 31: ...and the Upper Handlebars are connected and when either of these parts move the other does as well To reduce the risk of electrical shock or unsupervised usage of the equipment always unplug the power...

Page 32: ...side material of the Wheel Do not use any silicone based lubricant or grease Use a disposable towel or rag to prevent any oil from getting onto clothing or area 5 Re assemble the Wheel Assembly Be sur...

Page 33: ...ard Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only genui...

Page 34: ...lowest indicated screw arrow from the Right Fan Cover Note Loosen the lowest screw by at least 3 full rotations 5 The Right Fan Cover has a tab that needs to be pushed upward to clear the loosened scr...

Page 35: ...t the maximum resistance setting the outer edge of the Brake Magnet should line up with the outer edge of the Brake Disc Brake Disc Power Cable Brake Disc Brake Assembly Brake Magnet Brake Magnet Brak...

Page 36: ...d the Brake Disc 10 If the Brake Assembly only needs to be slightly adjusted loosen the front screw that secures the Brake Assembly using a 10mm wrench Rotate the Brake Assembly until the Magnets are...

Page 37: ...2 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for correct perfo...

Page 38: ...Nautilus replacement parts and hardware Failure to use genuine replacement parts can cause a risk to users keep the machine from operating correctly and will void the warranty Be sure that all warning...

Page 39: ...middle of the Rear Shroud and gently pry until it just releases Then move the screwdriver to the bottom and gently pry until the Rear Shroud comes off 4 Remove the Caps from the machine To reduce the...

Page 40: ...ssembly back and forth or wiggle until it seems to settle into the correct configuration The Rollers will have adjusted with the Rail As sembly and should be more on with the groove of the Roller cent...

Page 41: ...versely effect user safety and will void the warranty Do not use the machine until all shrouds instructions warning labels and correct functionality have been verified and tested for correct performan...

Page 42: ...ompt NOTICE With a reset of the Console all User Profile settings and previous Workouts will be erased from the Console This information is not retrievable after a reset 18 Push ENTER START button The...

Page 43: ...e machine until all shrouds instructions warning labels and correct functionality have been verified and tested for correct performance This product contains magnets Magnetic fields can interfere with...

Page 44: ...second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only genuine Nautilus replacement par...

Page 45: ...Right Fan Cover Note Loosen the lowest screw by at least 3 full rotations 5 The Right Fan Cover has a tab that needs to be pushed upward to clear the loosened screw While pushing up on the tab remove...

Page 46: ...ile applying upward pressure to the Brake Arm remove the hardware that secures the Brake Cable to the Brake Arm with a 1 5mm hex wrench Once loose gradually lower the Brake Arm Note Be aware that the...

Page 47: ...he Brake Magnet should line up with the outer edge of the Brake Disc 16 If the Brake Assembly needs to be adjusted use a 8mm open ended wrench to loosen the Brake Cable Securing Nut Turn the Adjustmen...

Page 48: ...embly must be fully shifted loosen the 2 screws that secure the assembly and shift it until centered and aligned with the Brake Disc Fully tighten the hardware Rotate the Brake Disc to be sure it does...

Page 49: ...uine replacement parts can cause a risk to users keep the machine from operating correctly and will void the warranty Be sure that all warning stickers and instructional placards applied to the produc...

Page 50: ...do not crimp any of the Console Cables This step may require two people 4 Carefully disconnect the Cables while not allowing them to fall into the Console Mast Note do not crimp any of the Console Ca...

Page 51: ...Rate Speaker Target Burn Rate Increase Zero Insertion Force ZIF Connector Target Burn Rate Decrease Zero Insertion Force ZIF Connector Resistance Level Increase Zero Insertion Force ZIF Connector Res...

Page 52: ...how the cables route and replace with the new Console Assembly 9 Installation is the reverse procedure Do not crimp the Cables 10 Final Inspection Inspect your machine to ensure that all hardware is t...

Page 53: ...genuine replacement parts can cause a risk to users keep the machine from operating correctly and will void the warranty Be sure that all warning stickers and instructional placards applied to the pro...

Page 54: ...do not crimp any of the Console Cables This step may require two people 4 Carefully disconnect the Cables while not allowing them to fall into the Console Mast Note do not crimp any of the Console Ca...

Page 55: ...Increase Zero Insertion Force ZIF Connector Target Burn Rate Decrease Zero Insertion Force ZIF Connector Resistance Level Increase Zero Insertion Force ZIF Connector Resistance Level Decrease Zero Ins...

Page 56: ...Route the cables from the new Console Handlebar Assembly to the Console Assembly 10 Installation is the reverse procedure Do not crimp the Cables 11 Final Inspection Inspect your machine to ensure th...

Page 57: ...rom operating correctly and will void the warranty Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or repl...

Page 58: ...ay be necessary if the Leg Assembly will not slide off 4 Using a 5mm hex wrench remove the indicated hardware from the Upper Handlebar Note Be aware that the Upper Handlebar must be supported when rem...

Page 59: ...crews from the Crank Cover 8 Remove the Crank Cover from the machine 9 Using a 9 16 or 14mm socket and wrench remove the indicated nut from the Crank Assembly 10 Adjust the Crank Puller until the end...

Page 60: ...ocedure to remove the other Crank Arm 15 Installation is the reverse procedure excluding steps with the Crank Puller The Crank Puller is not required for re assembly Note When replacing the Crank Arm...

Page 61: ...of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only genuine Nautilus replacement...

Page 62: ...ndicated on one side from the Upper Shroud and remove it 3 Using a 5mm hex wrench remove the indicated hardware from the Up per Handlebars and remove them Note Be aware that the Upper Handlebars must...

Page 63: ...Note the Power Cable is attached to the inside of the Right Fan Cover Be sure not to crimp the cable by placing the Right Fan Cover close to the front of the machine To assist with assembly note that...

Page 64: ...rew While pushing up on the tab remove the Left Fan Cover Assembly 15 Remove the Left Fan Cover Assembly from the machine Be sure to note how the fan screens are set into the Left Fan Cover to assist...

Page 65: ...rive Belt Keep fingers out of any pinch opportunities when removing the Fan Belt 23 Replace and tighten the A screw on the Drive Belt Tensioner Arm and then tighten the B screw 24 Installation is the...

Page 66: ...rranty Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or replac ing components If necessary request repla...

Page 67: ...ews 2 indicated on one side from the Upper Shroud and remove it 3 Using a 5mm hex wrench remove the indicated hardware from the Left Upper Handlebar Note Be aware that the Upper Handlebar must be supp...

Page 68: ...er from the assembly Note the Power Cable is attached to the inside of the Right Fan Cover Be sure not to crimp the cable by placing the Right Fan Cover close to the front of the machine To assist wit...

Page 69: ...While pushing up on the tab remove the Left Fan Cover Assembly 15 Remove the Left Fan Cover Assembly from the machine Be sure to note how the fan screens are set into the Left Fan Cover to assist wit...

Page 70: ...the Left Crank Arm Be sure the Crank Puller has at least three rounds of threads inserted 23 Using a 16mm wrench turn the inner portion the Bolt of the Crank Puller clockwise The Left Crank Arm will...

Page 71: ...free enough to be removed from the Drive Pulley Remove the Drive Belt Keep fingers out of any pinch opportunities when removing the Fan Belt 29 Using a 5mm hex wrench remove the four screws that attac...

Page 72: ...t Crank Arms are oriented inline and opposite each other The Crank Nut should be tightened to a torque value of 29 32 5 ft lbs or 350 390 in lbs 34 Final Inspection Inspect your machine to ensure that...

Page 73: ...ers and children away from the product being serviced at all times Make sure that the repair is done in an appropriate work space away from foot traffic and exposure to bystanders Disconnect all power...

Page 74: ...4 screws 2 indicated on one side from the Console Assembly 3 Using a 5mm hex wrench remove the indicated hardware from the Left Upper Handlebar Note Be aware that the Upper Handlebar must be supported...

Page 75: ...ver from the assembly Note the Power Cable is attached to the inside of the Right Fan Cover Be sure not to crimp the cable by placing the Right Fan Cover close to the front of the machine To assist wi...

Page 76: ...x wrench remove the indicated hardware with arrows that connects the Left Connector Arm and the Pivot Arm Note The Connector Arm will pivot downward if not lowered slowly onto the rag protecting the S...

Page 77: ...If one or more screws are currently missing skip to Step 21 If all four screws are present use an appropriately sized hex wrench to remove one of the four screws that attach the Drive Pulley 20 Using...

Page 78: ...t Crank Arms are oriented inline and opposite each other The Crank Nut should be tightened to a torque value of 29 32 5 ft lbs or 350 390 in lbs 23 Final Inspection Inspect your machine to ensure that...

Page 79: ...nt parts can cause a risk to users keep the machine from operating correctly and will void the warranty Be sure that all warning stickers and instructional placards applied to the product stay present...

Page 80: ...n Cover 4 The Right Fan Cover has a tab that needs to be pushed upward to clear the loosened screw While pushing up on the tab remove the Right Fan Cover from the assembly Note the Power Cable is atta...

Page 81: ...ssist with the replace ment procedure 8 Remove the Cone from the Fan Assembly There are 4 clips that attach the Cone that can be accessed behind the Fan Assembly Using a small standard screwdriver gen...

Page 82: ...ill void the warranty Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or replac ing components If necessar...

Page 83: ...screws 2 indicated on one side from the Upper Shroud 3 Remove the Right and Left Stabilizer Shrouds from the machine 4 Using a 5mm hex wrench remove the indicated hardware from the Right Upper Handleb...

Page 84: ...r from the assembly Note the Power Cable is attached to the inside of the Right Fan Cover Be sure not to crimp the cable by placing the Right Fan Cover close to the front of the machine To assist with...

Page 85: ...Fan Cover 14 The Left Fan Cover Assembly has a tab that needs to be pushed upward to clear the loosened screw While pushing up on the tab remove the Left Fan Cover Assembly 15 Using a 2 Phillips screw...

Page 86: ...Crank Puller into the Right Crank Arm Be sure the Crank Puller has at least three rounds of threads inserted 22 Using a 16mm wrench turn the inner portion the Bolt of the Crank Puller clockwise The R...

Page 87: ...3 screws on the Right Shroud Remove the upper screws labeled last 25 Using a 2 Phillips screwdriver remove the 3 indicated screws from the Brake Disc 26 Carefully remove the Brake Disc from the machi...

Page 88: ...rom the back side of the Drive Pulley 29 Using a 5mm hex wrench remove the four screws that attach the Fan Pul ley Be sure to support the weight of the Fan Pulley when removing hardware because it wil...

Page 89: ...without damaging the new Fan Belt or Fan Pulley 36 Installation is the reverse procedure excluding steps with the Crank Puller The Crank Puller is not required for re assembly Note When replacing the...

Page 90: ...an appropriate work space away from foot traffic and exposure to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be...

Page 91: ...be sup ported when removing the hardware 4 Using a 2 Phillips screwdriver remove the indicated screw from the Rear Shroud 5 Carefully remove the Rear Shroud from the machine Place a standard screwdriv...

Page 92: ...mbly and expose the Cable Connec tions Note do not crimp any of the Console Cables This step may require two people 11 Carefully disconnect the Cables while not allowing them to fall into the Console...

Page 93: ...sembly 13mm X2 C X4 B A 14 Using new Hardware Items C B and A attach the Rail Assembly to the new Frame Assembly Some components of the machine can be heavy or awkward Use a second person when doing t...

Page 94: ...izer Assembly and place outside the assembly area To protect your flooring carefully place it onto its side on some cardboard or a blanket 17 Using a 13mm wrench remove the hardware that secures the n...

Page 95: ...screwdriver attach the Upper Shroud to the Frame Assembly 21 Attach the Rear Shroud and Caps to the Frame Assembly NOTICE Place the inside hook of the Rear Shroud on the Frame Assem bly and then pivot...

Page 96: ...96 22 Attach Leg Assemblies to Frame Assembly Be aware that the Legs are connected and when either of these parts move the other does as well G X2 B A H 6mm...

Page 97: ...97 23 Connect the Console Assembly to the Frame Assembly NOTICE Do not crimp the Console Cable 5mm X4 O N M...

Page 98: ...y steps involving these parts Do not do steps that involve heavy lifting or awkward movements on your own NOTICE Be sure to attach the Upper Handlebars so they can be correctly grasped by a User when...

Page 99: ...only genuine Nautilus replacement parts and hardware Failure to use genuine replacement parts can cause a risk to users keep the machine from operating correctly and will void the warranty Be sure tha...

Page 100: ...lebar Pivot Assembly Note The Connector Arm will pivot downward if not lowered slowly onto the rag protecting the Shroud 5 Using a 6mm hex wrench remove the indicated hardware by arrow that connects t...

Page 101: ...when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only genuine Nautilus replacement parts and hardware...

Page 102: ...note that the upper screw is a machine screw and not a self tapping screw 4 The Right Fan Cover has a tab that needs to be pushed upward to clear the loosened screw While pushing up on the tab remove...

Page 103: ...er Zip Ties without damaging the Cables 7 Disconnect all the Cables that connect to the lower part of the old I O Cable 8 Connect all the Cables to the new I O Cable 9 Attach the unattached end of the...

Page 104: ...any of the Console Cables 13 Gently pull the old I O Cable out of the frame routing the new I O Cable into place 14 Remove the piece of wire or string and discard the old I O Cable 15 Secure the lowe...

Page 105: ...ne replacement parts can cause a risk to users keep the machine from operating correctly and will void the warranty Be sure that all warning stickers and instructional placards applied to the product...

Page 106: ...est screw by at least 3 full rotations 4 The Right Fan Cover has a tab that needs to be pushed upward to clear the loosened screw While pushing up on the tab remove the Right Fan Cover from the assemb...

Page 107: ...om the Power Connector behind the Brake Disc 8 Installation is the reverse procedure 9 Final Inspection Inspect your machine to ensure that all hardware is tight and compo nents are properly assembled...

Page 108: ...f the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacemen...

Page 109: ...oller Wheel Assembly with the provided hardware The new Roller Wheel Assembly includes two Small Metal Washers and two Large Felt Washers Make sure the Small Metal Washers are installed on the outside...

Page 110: ...enuine replacement parts can cause a risk to users keep the machine from operating correctly and will void the warranty Be sure that all warning stickers and instructional placards applied to the prod...

Page 111: ...screws 2 indicated on one side from the Upper Shroud 3 Remove the Right and Left Stabilizer Shrouds from the machine 4 Using a 5mm hex wrench remove the indicated hardware from the Right Upper Handle...

Page 112: ...er from the assembly Note the Power Cable is attached to the inside of the Right Fan Cover Be sure not to crimp the cable by placing the Right Fan Cover close to the front of the machine To assist wit...

Page 113: ...Fan Cover 14 The Left Fan Cover Assembly has a tab that needs to be pushed upward to clear the loosened screw While pushing up on the tab remove the Left Fan Cover Assembly 15 Using a 2 Phillips scre...

Page 114: ...e Crank Puller into the Right Crank Arm Be sure the Crank Puller has at least three rounds of threads inserted 22 Using a 16mm wrench turn the inner portion the Bolt of the Crank Puller clockwise The...

Page 115: ...rews on the Right Shroud Remove the upper screws labeled last 25 Using a 2 Phillips screwdriver remove the 3 indicated screws from the Brake Disc 26 Carefully remove the Brake Disc from the machine ex...

Page 116: ...s when removing the Fan Belt 28 Loop the new Fan Belt around the lower Pulley and start it on the face of the Fan Pulley 29 Be sure the Fan Belt is centered on both pulleys 30 Secure the Fan Belt to t...

Page 117: ...he Fan Pulley 32 Put on eye protection and cut the Zip Tie without damaging the new Fan Belt or Fan Pulley 33 Installation is the reverse procedure 34 Final Inspection Inspect your machine to ensure t...

Page 118: ...lacement parts can cause a risk to users keep the machine from operating correctly and will void the warranty Be sure that all warning stickers and instructional placards applied to the product stay p...

Page 119: ...Right Fan Cover Note Loosen the lowest screw by at least 3 full rotations 5 The Right Fan Cover has a tab that needs to be pushed upward to clear the loosened screw While pushing up on the tab remove...

Page 120: ...Servo Motor Arm 9 Remove the Brake Spring from the Brake Arm 10 Disconnect the Cables from the Servo Motor 11 Using a 2 Phillips screwdriver remove the 4 screws that attach the Servo Motor to the Fra...

Page 121: ...loosen the Brake Cable Securing Nut Turn the Adjustment Barrel by hand until the magnet is placed correctly 16 Carefully rotate the Brake Disc If the Brake Disc does not rub against the Brake Magnet...

Page 122: ...are aligned and of equal distance from the Brake Disc If the Brake Assembly must be fully shifted loosen the 2 screws that secure the assembly and shift it until centered and aligned with the Brake D...

Page 123: ...ce of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only genuine Nautilus replacem...

Page 124: ...indicated on one side from the Upper Shroud 3 Remove the Right and Left Stabilizer Shrouds from the machine 4 Using a 5mm hex wrench remove the indicated hardware from the Right and Left Upper Handleb...

Page 125: ...t Fan Cover from the assembly Note the Power Cable is attached to the inside of the Right Fan Cover Be sure not to crimp the cable by placing the Right Fan Cover close to the front of the machine To a...

Page 126: ...lear the loosened screw While pushing up on the tab remove the Left Fan Cover Assembly 15 Remove the Left Fan Cover Assembly from the machine Be sure to note how the fan screens are set into the Left...

Page 127: ...from the inside of the Right Fan Cover 22 Installation is the reverse procedure Note When replacing the Crank Arms be sure the Right and Left Crank Arms are oriented inline and opposite each other The...

Page 128: ...genuine replacement parts can cause a risk to users keep the machine from operating correctly and will void the warranty Be sure that all warning stickers and instructional placards applied to the pr...

Page 129: ...rew by at least 3 full rotations 4 The Right Fan Cover has a tab that needs to be pushed upward to clear the loosened screw While pushing up on the tab remove the Right Fan Cover from the assembly Not...

Page 130: ...e Do not crimp the Cables 7 Using a 2 Phillips screwdriver attach the new Speed Sensor Be sure to place it the same distance from the Pulley as the old Speed Sensor Magnet 8 Route the new Speed Sensor...

Page 131: ...econd person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only genuine Nautilus replacement parts...

Page 132: ...2 indicated on one side from the Upper Shroud and remove it 3 Using a 5mm hex wrench remove the indicated hardware from the Left Upper Handlebar and remove it Note Be aware that the Left Upper Handleb...

Page 133: ...wrench remove the hardware exposed from below the Cap from the left side of the machine 9 Slide the Leg Assembly off of the machine 10 Using a 2 Phillips screwdriver remove the indicated screw from t...

Page 134: ...Fan Cover to assist with the replacement procedure 16 Using a 2 Phillips screwdriver remove the 2 indicated by ovals screws from the Crank Cover Repeat on the other side of the machine 17 Remove the...

Page 135: ...opportunities caused by the Drive Belt 24 Replace the old Tensioner with the new one by installing the B screw 25 Adjust the new Tensioner so that the A screw can be tightened to be in the same locati...

Page 136: ...can cause a risk to users keep the machine from operating correctly and will void the warranty Be sure that all warning stickers and instructional placards applied to the product stay present and in...

Page 137: ...the screwdriver to the bottom and gently pry until the Rear Shroud comes off View of the exposed opening behind Rear Shroud showing the location of the Wireless Heart Rate Sensor and Cable To reduce...

Page 138: ...t the Console Assembly and expose the Cable Connec tions Note do not crimp any of the Console Cables This step may require two people 6 Carefully disconnect the Cables while not allowing them to fall...

Page 139: ...Heart Rate Sensor and Cable leaving the piece of wire or string routed through the machine 11 Attach the Connector end of the new Wireless Heart Rate Sensor to the wire or string and gently route the...

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