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Blue Bird Coachworks 450 LXi, Owner'S Manual

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11-1 Wiring Schematics

450 LXi

 

Owner Manual

~  11-1-122 ~

Rev. “C”

Wiring  Schematic  0089289  -  Schematic, Wiring, Hyd, Rftop A/C, Elec. Ht, Ctl. - Page 2 of 5

IGNITOR

+

- SE

PREHEATER

NOZZLE

FAN

MOTOR

COMBUSTION

SOLENOID

VALVE

THERMOSTAT

THERMOSTAT

NOZZLE

TEMP

SENSOR

FLAME

SENSOR

HEATER ASSEMBLY

SPARK

ENABLE

OPERATION

INDICATOR

PREHEAT

CIRCULATION

PUMP

SPARK

POWER

SOLENOID

VALVE

TEMP

FLAME

3

4

2

6

1

5

A

ON/OFF

CIRC

PUMP

RUN IN

GND

CIRC-PUMP-OUT

24V-PWR1

24V-PWR2

WEBASTO

CONTROL

ELECTRONICS

CIRC-PUMP

RUN-CMD

24V

CONTROL

POWER

1

C

HEATER-ON

2

1

Q1

Q2

Q3

Q4

IGNITION

DIAG1

F

DIAG2

2

3

GND

1

4

ECONO

MODE

FLAME

INDICATOR

D

SG-1572D

CONTROL UNIT

WEBASTO THERMO 230 COOLANT HEATER

6

2

1

8

DIAGNOSTIC

CONNECTOR

X4

A3 MODULE
I/O CTL MUX

21

C3

IGN-WEBASTO

5

C600

V

C241

A-ZONE

IGN-24V

IGNITION

BI-DIRECTIONAL
ISOLATOR RELAY

DELAY

BATTERY PDU

C608

12

2

C627

B

X2

A

C

D

BAY BLK6

IGN-WEBASTO

IGN-WEBASTO

(24V)

RED/WHT

BLU

ORG

GND

DIAG2

DIAG1

BRN

RED

BLK

ECONO-MODE

FLAME

IGN-WEBASTO (24V)

SPLICE 3

A-ZONE

FRAME

REAR PDU

BAY2

DC LOAD

2

3

4

F2

80A

24V-H
BATT PDU

F8 10A

F9 10A

F10 10A

J3

HEATER

HEATER BED+

HEATER DASH+

MODULE "F"
BLUE LOOP

HEATER KIT+

HEATER LR+

F3

80A

ST

F9 10A

F10 10A

BLUE LOOP

MODULE "E"

J3

4

3

BAY2 HTR+

F1

80A

F8 10A

F10 10A

BLUE LOOP

MODULE "G"

J2

4

2

J3

BLUE LOOP

1

2

3

J1

3

BLUE LOOP

MODULE "K"

ENG PREH SW REL-

WEBAS HT VAL RL-

4

3

J2

ST

ST

1

2

SIG

COM GND

COM GND

SIG

2

1

1

2

SIG

COM GND

COM GND

SIG

3

2

1

12V

J3

J1

GND

GND

ST4
GND

F1

3A

X1

A

C

B

BAY BLK7

GND-A

WEBAS HT+2

WEBAS HT+1

WEBAS HT-

3

2

1

RED

RED/WHT

BRN

BLK13

F17 25A

F18 25A

A

BLK28

GND

BAY BLK8

12V

12V

12V

D

X3

BAY BLK5

B

A

C

6

5

4

WEB ON/OFF

WEB ON/OFF

CIRC-PUMP RUN

WEBAS-PUMP

HEATER-ON

CIRC-PUMP RUN

WEBAS PUMP

HEATER-ON

BLK

ORG

BLK

BLU

30

87

85

86

F21 10A

K4

ENGINE

BLK31

B

BLK28

87

30

85

BLK33

K3

86

WEBASTO

HEAT

BATT PDU

12V-H

24V

12V

GND

F7 80A

24V

GND

24V

24V

12V

12V

12V

GND

TO

TO

BATT PDU

GND

TO

24V

F19 10A

12V

F10 10A

WEBAS

HT

VAL

REL-

S8

SHOWER
FAN RLY

PRIV FAN

12V

SIG

COM GND

KITCHEN SWITCH PANEL

PMC

LOCIC

WEBASTO
HEATER

J2

SW CH9

4

2K

1

3

2

J3

12V

SIG1

COM GND

PMC

LOCIC

MODULE "D"

YELLOW LOOP

PREHEAT

DASH SWITCH

PMC

SIG2

-

YEL

LOOP

PMC

SIG1

-

BLUE

LOOP

PMC

SIG2

-

YEL

LOOP

PMC

SIG1

-

BLUE

LOOP

4

COM

GND

3

J2

BATT

FUSED

3

4

2

1

COM

GND

J3

BATT

FUSED

2

1

5A

F2

10A

F1

FAN

BED

FAN

BATH

PRIV
FAN

BLUE LOOP

BLUE LOOP

YELLOW LOOP

J1

J1

J1

00-00838-410

00-00838-410

00-00838-410

00-00702-320

00-00850-010

00-00622-110

CPU

FUEL

OVERTEMP

COOLANT

MANUAL
RESET

THERMOSTAT

DIAG1

DIAG2

FLAME

ECONO-MODE

GND

COOLANT
CIRCULATION
PUMP

C920
ENGINE
PREHEAT

3

2B

B

SPLICE
BLK
C930

SPLICE

19

ENG HEAT-

ENG HEAT SIG

AIR COMP-

GEN START-

DRIVER

ELECTRICAL

BAY

FRT BODY
HARN

ENG HEAT SIG

10

11

D

SPLICE
BLK25

HEATER

BATH-

BLK10

SPLICE
23

SPLICE
24

HTR BATH+

HTR BATH-

BAY
BLK5B

WEBAS PUMP+

WEBAS HT-B

WEBAS HT-A

WEBAS HT-

BLK5B

BAY

S33

SPLICE

3

BLK13

BLK28

3

GND

ST4

24V
GND

WEBASTO
PUMP

WEBAS HT VAL+

GND

BLK28

12V

12V

24V

GND

BAY

BLK5A

WEBASTO

HEAT

VALVE

WEBAS HT-

WEBAS HT+2

WEBAS HT+1

SPLICE

RLY

ST2

GND

12V

SPLICE
BLK21

ST1

F

12V
GND

BED-

HEATER

BLK4

6

5

BLK23

5

6

BLK52

6

5

DASH
FAN

BLK21

12V
GND

ST1

SPLICE

HEATER

DASH-

E

BLK4

3

4

BLK26

3

4

BLK23

1

2

LR-BR
RGT HARN

RGT HARN

LR-BR

BAY LOAD
CTR HARN

CTR HARN

BAY LOAD

BAY MUX
HARN

BAY LOAD
CTR HARN

FAN

BLK23

12V

ST2

CTR HARN

BAY LOAD

SPLICE

HEATER

LR-

M

BLK8

9

10

RGT HARN

BLK63

LR-BR

11

12

BLK41

1

2

GND

LIV-RM

KIT
FAN

BAY LOAD
CTR HARN

GND

KIT-

HEATER

SPLICE
BLK25

E

ST2

12V

13

12

BLK10

RGT HARN

BLK67

LR-KIT

15

14

BLK51

2

1

BAY MUX
HARN

FAN

BAY2A

SPLICE
29

BAY2 HTR+

BAY2 HTR-

BLK11

BAY2A HTR-

BAY2A HTR+

SPLICE
30

BAY LOAD
CTR HARN

FAN

BAY1

BAY1 HTR+

BAY1 HTR-

BAY2

HTR-

ST2

BLK25

SPLICE

12V

J

9

8

GND

BLK4A

1

2

2

1

BLK4

BAY

BAY

FAN

BAY4

BAY LOAD
CTR HARN

BAY4

SPLICE
BLK25

K

HTR+

ST2

11

10

2

1

BLK11

BLK10

BAY4 HTR+

GND

12V

BAY MUX
HARN

10K HTR

5K HTR

10K HTR

10K HTR

10K HTR

10K HTR

5K HTR

5K HTR

0086582

BAY LOAD CTR HARN

HARNESS

PART

0070136

LR-BATH HARN

0086585

0070137

LR-BR RGT HARN

LR-KIT HARN

0086587

0102600

0086589

LR-BR LEFT HARN

FRT BODY HARN

BAY MUX HARN

BATH+

BLK54

HARN

LR-KIT

BLK51

12

13

1

2

14

13

BLK30

BLK59

2

1

LR-BATH
HARN

HTR

BATH+B

HTR

BATH-B

HTR

BATH+A

HTR

BATH-A

BAY MUX
HARN

BAY LOAD
CTR HARN

HARN

CTR HARN

HARN

HARN

HARN

FRAME HARN

A-ZONE HARN

BAY2 HARN

REAR PDU HARN

0103144

0086067

0086588

0072153

GND-A

WEBAS HT+1

WEBAS HT+2

(24V)

DRIVER
ELECTRICAL
BAY

IGN-24V

IGN-WABASTO

GND

BUSBAR
BB3-2

BATTERY PDU

GND

PREHEAT

ENG

PREH

SW

REL-

V17

RELAY

P2

(CIRCULATES
COOLANT THRU
CONVECTORS)

BLK27

GND

H

ST3

SW7

(NOT USED)

WEBASTO HEATER
SWITCH MUST BE
"ON" FOR HOT
POTABLE WATER
AND FOR HYDRONIC
HEATING.

SH 4

BLUE
LOOP

CONVECTOR FANS
CONTROLLED BY
HYDRONIC HEATING
THERMOSTAT.

CHASSIS MULTIPLEX

LOCATED IN BAY 3.

CONVECTOR\

HOUSE\PMULTIPLEX

HOUSE\PMULTIPLEX

LOW AMP
OUTPUTS

LD3

LD4

SH 4

LOOP

YELLOW

SH 3

LOOP

BLUE

SH 1

BLUE
LOOP

LAV TST SIG-

LAV TST SIG+

PRIV LAV
HYDRONIC

THERMOSTAT

HEATER

BLK??

SH 5

LOOP

BLUE

SH 4

YELLOW
LOOP

THIS TURNS THE
WEBASTO HYDRONIC
HEATER "ON".

WEBASTO HYDRONIC HEATER

HYDRONIC CONVECTOR FANS

PFANS

B

C

B

CHANGE HARNESS PART NUMBERS

BT

BT

01/11/06

13177S

C

CHANGE HARNESS PART NUMBERS

BT

BT

02/06/06

12997H

D

CHANGE HARNESS PART NUMBERS

BT

BT

02/07/06

13177V

INACTIVATES NOS.

LET.

WAS

REVISIONS

DR.

APP.

CCN

SCALE

BLUE BIRD CORPORATION

FORT VALLEY GEORGIA, U.S.A.

CCN

DR.

APP.

BY

BY

D

PAGE

__OF__

1

2

3

4

5

A

B

C

D

E

F

G

H

6

7

0089289

SCHEMATIC,WRG,HYD,RFTOP A/C,ELEC HT.CTL

03/09/05

04/27/05

RK

RK

13148D

NONE

2

5

M450LXI

CONFIDENTIAL

The information hereon is confidential

business information and may not be copied

or used for any purpose unless permission

is expressly granted in writing by

Blue Bird Corporation.

Copyright 2004

Blue Bird Corporation

All rights reserved

A

CHANGE HARNESS PART NUMBERS

BT

BT

11/11/05

13177D

Summary of Contents for 450 LXi

Page 1: ......

Page 2: ...ur new motor home the sound careful thoughts behind every aspect of its design will become increasingly evident and your initial decision to choose Coachworks will be positively reinforced with every...

Page 3: ...in workmanship or material Without restricting the generality of this limitation loss of use commercial loss maintenance towing charges lodging telephone calls inconvenience and loss of time are speci...

Page 4: ...nel 9 This channel is restricted to emergency use only and it is monitored 24 hours per day Don t hesitate to use your CB if you see someone else in need of assistance Hot Weather Operation Wherever p...

Page 5: ...xico to certify the dates that your motor home was parked there If your motor home is parked for most of the time instead of constantly traveling your refund may be a major portion of the original cos...

Page 6: ...can cause unconsciousness and is potentially lethal If at any time you suspect that any exhaust fumes are entering the passenger compartment have the cause determined and corrected as soon as possible...

Page 7: ...r s Manual Requirements The minimum required educational information in the owner s manual shall include A sample of the weight label s contents af xed to the unit as appropriate An explanation of the...

Page 8: ...eater for a total of 816 pounds Reference Weight of fresh water is 8 33 lbs gal Weight of LP gas is 4 5 lbs gal average CONSULT WEIGHT DECAL LOCATED IN MOTOR HOME FOR ACTUAL WEIGHTS Vehicle Loading Th...

Page 9: ...terminals in driver s area are supplied for cellular phone hookup Fog Lights Clear fog lamps are mounted stationary in the front bumper The fog lamps illuminate only with low beam headlights provided...

Page 10: ...rom plastics and other materials Slight opening of windows and vents will allow air circulation without worry of water entering Covering wheels to eliminate direct rays of the sun on tires will reduce...

Page 11: ...450 LXi Owner Manual Rev C NOTES...

Page 12: ...e to pull snug to your waist An improperly adjusted seatbelt can be hazardous To remove simply press red button on seatbelt buckle 1 1 2 Smoke Alarm Your motor home is equipped with two Safe T Alert s...

Page 13: ...s current UL standards it may not be heard for many reasons These include but are not limited to the unit is located outside a closed or partially closed door residents recently consumed alcohol or dr...

Page 14: ...sure their safe evacuation if a re does occur Install a professional re alarm system that is connected to a call center CAUTION CAUTION Smoke alarms sound their horns when they detect smoke They do no...

Page 15: ...ectly and operating properly Stand at arm s length from the smoke alarm when testing The alarm horn is loud to alert you to an emergency The alarm horn may be harmful to your hearing The test button a...

Page 16: ...vel where it will be detected When this occurs press reset button for 60 seconds to stop the alert Other combustibles which will be detected include alcohol liquor deodorants colognes perfumes wine ad...

Page 17: ...l cooking to cause the alarm to sound 1 1 4 1 Getting Started These instructions include information on the installation maintenance and operation of the carbon monoxide CO alarm that is installed in...

Page 18: ...er indicator will turn on indicating the alarm is ready to detect CO gas Alarm Condition When CO gas is present in alarm concentrations an alarm will sound and the RED alarm indicator light will ash T...

Page 19: ...ur CO alarm regularly To test the electronics of the CO alarm press and release the test button The alarm should sound a beep four times and the RED alarm indicator light will ash four times In additi...

Page 20: ...for internal air Negative air pressure resulting from the use of exhaust fans High outside wind causing CO to back up in the air vent pipes Vent pipe connections vibrating loose from clothes dryers he...

Page 21: ...One located by the entrance door and the other by an outside bay Please read the following operating instructions below before using your re extinguisher If there is any doubt on how to operate the re...

Page 22: ...isher at least every six months and if below the weight designated under Maintenance on the extinguisher label the extinguisher should be recharged 1 1 5 3 Fire Classi cation Symbols If your extinguis...

Page 23: ...orning to avoid disturbing other residents 1 1 8 Air City Horns Operate the horn by pressing on the center section of the wheel Select air or city horn with the HORN SELECTOR switch on the dash The ai...

Page 24: ...y be switched on or off by selecting one of three buttons marked REAR LAND LEFT LAND or RIGHT LAND on the panel just to the left of the main instrument panel on the dash A common use would be to aid o...

Page 25: ...ans the maximum permissible weight of this motor home The GVWR is equal to or greater than the sum of the Unloaded Vehicle Weight plus the Net Carrying Capacity UVW Unloaded Vehicle Weight means the w...

Page 26: ...th no nonsense protection of person and property Please review this manual to become familiar with your Black Widow vehicle security system To operate your security system the three principle componen...

Page 27: ...ay be enabled during installation To arm the system passively Turn the ignition key off Exit the vehicle and close all doors The LED will start ashing rapidly to indicate that the system is preparing...

Page 28: ...ss button 2 to exit panic mode and disarm the system The Panic Feature will operate when the ignition is on 1 2 2 14 Emergency Override If the transmitter becomes lost or fails to operate the system c...

Page 29: ...the override switch to the selected number of times and hold on the last one for 5 seconds until the alarm turns off 1 2 2 20 Remote Starting the Motor Home IMPORTANT Only start the motor home in a we...

Page 30: ...tart feature The Auto Cold Start feature can be deactivated in one of three ways Press the brake pedal Turn on the ignition Remote start the motor home using the transmitter 1 2 2 23 Stop and Go The S...

Page 31: ...y Features The system will not start the motor home if the brake pedal is pressed Also if the brake pedal is pressed while remote running the remote start will shut down 1 2 2 25 Replacing Lost or Sto...

Page 32: ...le Program optional Learn Module Learn FM Transmitter 23 Ignition 2 Relay Programming Ignition 2 Accessory 2 Starter 2 24 Horn Output Horn Output Ignition 3 Output 1 2 2 27 Programmable Features Armin...

Page 33: ...Selects between 12 and 24 minutes run cycle Cold Temperature Starting Allows the vehicle to automatically start and run every 2 hours or every hour for severe cold weather Engine Start Sense Selects b...

Page 34: ...he glow plug wire is not connected the unit has a built in timer that waits 15 seconds before cranking the starter Complete Default Reset Following this procedure will set all User and Installer Progr...

Page 35: ...sensitivity Turn the adjustment screw on the sensor counter clockwise to decrease the sensitivity Turn off the ignition when the desired sensitivity level is reached Adding Transmitters To add a new...

Page 36: ...E wires on door lock connector plug Verify vehicle s type of door lock system Reverse wiring to door relays Illuminated Entry does not activate on upon disarm External relay required or Wrong polarity...

Page 37: ...450 LXi Owner Manual Rev C NOTES...

Page 38: ...engine operated and supply independent brake system air pressure for front and rear service brakes and the parking brake During normal operation each air pressure gauge reading will build up to 110 ps...

Page 39: ...off REAR LAND Turns rear landing lights on off LEFT LAND Turns left landing lights on off RIGHT LAND Turns right landing lights on off CLEARANCE LIGHTS Turns clearance lights on and off SUSP DUMP Swit...

Page 40: ...or is closed The indicator reminds you that your switch is in the ON position RADAR Turns on power to the radar detector The radar detector is a high sensitivity super heterodyne microwave radar detec...

Page 41: ...economy mode This shifts transmission from 2000 to 1800 rpm which will save on fuel ARROW UP Allows driver to shift up one gear at a time For instance from 4th to 5th gear ARROW DOWN Allows driver to...

Page 42: ...r clearance lights momentarily OFF This turns windshield wipers off HI LO This controls two speeds at which the windshield wipers work Hi or Lo BOTTOM LEFT This switch is for the windshield washer uid...

Page 43: ...NS ON IF 1 8 TANK 4 Traction Control ATC ABS ATC RED TURNS ON FOR DIAGNOSTICS AND WHEN IN TRACTION CONTROL MODE 5 Park Brake VEH RED TURNS ON WHEN PARK BRAKE IS SET 6 Hi Beam VEH BLUE TURNS ON IF HI B...

Page 44: ...UGGED IN AND IGNITION IS TURNED ON 33 Spare N A SPARE RED SPARE 34 Spare N A SPARE GREEN SPARE Audible Outputs The Indicator bar shall have two audio transducers to produce the sounds listed in the ta...

Page 45: ...ty cycle when the corresponding input is at 12 Volts Note 4 Stop and Check Engine engine warning Buzzer The buzzer shall be continuously energized when either the stop engine OR check engine lamps are...

Page 46: ...DRL GND ENG COMP FIRE ALARM 12V ENGINE BRAKE GND LOW FUEL GND WATER IN FUEL GND WATER IN FILTER GND SUSPENSION DUMP 12V TAG DUMP GND LEVEL WARNING 12V HEADLIGHT ALERT 12V SPARE GND SPARE GND TV ANT S...

Page 47: ...t used C10 Wait To Start A8 Check Trans C11 Engine Maintenance C16 TV Ant Safeline A4 Low Coolant C9 Spare Indicator C12 Spare Indicator B3 Spare Indicator C14 LH Turn Indicator A18 Coolant Temp SIGNA...

Page 48: ...Housing 1 Deep Flat Rear Housing for easy Surface Mounting Automatic Video Signal Sensing for Turn On Surface Designed and Tested for Automotive Use Video Input System NTSC Power Input 12VDC 850mA Cur...

Page 49: ...peat step to enable Auto Dimming and the Auto LED will come on Display Switch Functions Depress either the Comp or Temp switch to turn the display on off Zone Variation This compass must be set to com...

Page 50: ...Lock The entrance door air lock is controlled by a signal generated by transmission which energizes the door air lock solenoid when motor home reaches 3 mph There is also a switch located on the right...

Page 51: ...450 LXi Owner Manual Rev C NOTES...

Page 52: ...ted when any of the following conditions have been met Coolant temperature reaches 18 C 64 F The engine has been running for fourteen minutes Cold mode operation varies the fuel injection amount for w...

Page 53: ...k the coolant level Maintain the cooling system at 13 mm 5 inch from the bottom of the pipe for lling If freezing temperatures are expected check the coolant for proper antifreeze protection The cooli...

Page 54: ...l thicken The diesel fuel becomes more resistant to ow through fuel pumps and through fuel lines Be aware of these values when diesel fuel is purchased Anticipate the average ambient temperature of th...

Page 55: ...ting with the components of the cooling system The Shell Extended Life product is made with an organic acid technology based additive system These two additive systems will not create a major problem...

Page 56: ...When weighing the motorhome be sure to take the passenger locations into consideration Total weight of your motorhome and any vehicle towed by it must not exceed the GCWR 3 2 2 Tow Hooks Two tow eyes...

Page 57: ...rear of the motorhome Flat towing of motorhome from rear is acceptable If rear wheels are disabled place the motorhome on a at bed trailer or use a heavy duty dolly under the rear wheels and tow from...

Page 58: ...ng to be towed with a wheel grid do the following Install Safety Chains Around A Arm Figure 5 Front Axle Maneuver wheel grid into position After motorhome has been lifted install safety chains on lowe...

Page 59: ...450 LXi Owner Manual Rev C NOTES...

Page 60: ...pened Swinging doors provide access Sliding doors in bedroom closets have manually switched lights 4 1 1 4 Under Bed The Wanderlodge 450 LXi island bed provides storage underneath the bed This storage...

Page 61: ...bays are constructed of ridged stainless steel to control slipping of personal items Cargo Bays Open Cargo Bays Closed Cargo Bays 1 2 and most of 3 are left empty for storage use Cargo Bay 3 Curbside...

Page 62: ...e Left Porch Light Panel Lights Master Water Pump Gray Dump Valve RS Land Lights Bay 4 Roadside Bay 3 also houses the Vanner inverter The inverter has the ability to pull power out of 12 volt batterie...

Page 63: ...450 LXi Owner Manual Rev C NOTES...

Page 64: ...gine by yourself Unauthorized modi cations to the engine may impair the function and or safety and affect engine life 4 2 1 2 Wear Safety Clothing Do not wear loose torn or bulky clothing around the m...

Page 65: ...when disconnecting any device from a system that utilizes pressure DO NOT check for pressure leaks with your hand High pressure oil or fuel can cause personal injury Escaping hydraulic uid under pres...

Page 66: ...vicing place the engine on a wide and level ground DO NOT work on anything that is supported ONLY by lift jacks or a hoist Always use blocks or correct stands to support the engine before servicing De...

Page 67: ...operate the machine after the engine has been completely warmed up 4 2 2 2 Daily Check To prevent trouble from occurring it is important to know the conditions of the engine well Check it before start...

Page 68: ...f anti freeze is mixed into coolant in warm seasons Oil Pressure Lamp The lamp lights up to warn the operator that the engine oil pressure has dropped below the prescribed level If this should happen...

Page 69: ...ately since engine oil circulation is cut quickly leading to serious trouble How to Tell When the Engine Starts Running Backwards Lubricating oil pressure drops sharply Oil pressure warning light if u...

Page 70: ...eed control lever 3 Engine stop lever 4 Injection pump 5 Fuel feed pump 6 Cooling fan 7 Fan drive pulley 8 Oil lter cartridge 9 Water drain cock 10 Oil ller plug 11 Exhaust manifold 12 Alternator 13 S...

Page 71: ...assembly consists of one piece electrical steel laminations which are stacked on the shaft assembly FIELD COIL Field coils of heavily insulated wire are wet wound directly onto the poles Field coil l...

Page 72: ...ing diodes mounted on a heat sink which is in turn mounted on an insulating ring The entire assembly bolts to the adaptor on the generator shaft Therefore the rotating recti er assembly will rotate wi...

Page 73: ...ient This ensures that the insulation NEMA class F will not be damaged Do not exceed the rated voltage or load Operate generator at rated speed Keep regulating equipment in proper adjustment Failure t...

Page 74: ...ould a failure occur the factory should be noti ed immediately and steps will be taken to get the generator back into service with the least expense and more important to determine the cause of the fa...

Page 75: ...serted in the circuit to prevent any damage in case the build up voltage is not removed quickly enough Start the generator and observe generator build up Re ash eld if generator output voltage does no...

Page 76: ...e is normal 12 volts across lead F and C should cause the generator to deliver a voltage near rated voltage with no load If 12 volt excitation produces near normal voltage failure of the voltage regul...

Page 77: ...se of that bridge recti er 4 2 6 12 Voltage Suppressor Voltage suppressors are similar to recti ers in that they contain in effect a single semiconductor one way junction A suppressor should have a hi...

Page 78: ...set at the proper frequency proper engine speed AC Power Input All EVR s must supply up to 4 amperes of DC output current into the exciter eld at a voltage up to 70 volts DC This voltage and current c...

Page 79: ...of operation hours on the generator set and the dates required services were performed Enter hours on the generator aset and the dates required services were performed enter hours to the nearest hour...

Page 80: ...battery systems are 12 or 24 volt Some systems however operate on higher voltages such as 32 36 48 or 120 volts The most common inverter AC output power is 120 volts at a frequency of 60 Hz although...

Page 81: ...tact for turning on an external fan or blower when the ITC s fan is on Remote Power Switch This loop between Options Terminal 7 and 8 left side of Options Terminal allow remote control of the system O...

Page 82: ...Range 12 Volt Nominal 21 0 to 31 Volts 3600 watts 87 No Load Inverter ON 2 amps AC INPUT No Load Inverter OFF 0 30 amps Voltage 120 Volts Nominal Full Power 175 amps Frequency 60 Hz 12 5 52 5 to 67 5...

Page 83: ...S 2 REMOTE CABLE INPUT 3 CONTROL DISPLAY PANEL 4 INVERTER ON OFF SWITCH 5 CHARGER ON OFF SWITCH 6 SYSTEM ON OFF SWITCH 7 AC INPUT BREAKER CB 1 8 AC OUTPUT BREAKER CB 2 9 GFCI BREAKER CB 3 10 AC INPUT...

Page 84: ...rter Function 3 Charger Indicator Light Solid when on ashes when enabled but not on 4 Charger On Off Button Enables Disables Charger Function 5 Overload Light Indicates if Inverter Overloaded 6 Low Ba...

Page 85: ...ations will trigger a display of the Overload Low Battery and Fault indicators on the Control Display panel and are listed below Overload Inverter AC output current is at the Maximum Current allowed a...

Page 86: ...gure 4 Charging Voltage Curves Stage 2 Absorption Charge Stage The Absorption Charge Stage provides a controlled overcharging of the battery that is necessary to bring the battery up to the full charg...

Page 87: ...int for Gel AGM Battery Units 12V 24V 12V 24V Bulk Charge Volts 28 6 14 2 28 4 14 1 28 2 VDC Bulk Charge Current 20 C Rate 60 80 60 80 80 Amps Absorption Charge Volts 28 6 14 5 29 0 14 2 28 4 VDC Abso...

Page 88: ...kewise a similar set of Normally Open Contacts are available to indicate a Low Battery or Fan On condition CAUTION The battery charging process will be affected if 12 24 VDC loads are being powered du...

Page 89: ...tches 1 through 4 show a maximum charger current setting Switches 5 through 8 indicate 30 amp automatic power management Switch 9 has selected West Cell battery con guration Switch number 12 indicates...

Page 90: ...covers this compartment Two cable clamps are installed for the AC input and the AC output wiring The removable access cover can be removed by simply removing the screws on the front panel of the unit...

Page 91: ...ON OFF switch connected to terminals 7 and 8 of the Options connector shown in Figure 6 Customer Terminations WARNING The System ON OFF Switch does not interrupt the DC input power to the system so it...

Page 92: ...ch inverters are the most costly of the three inverter types because they contain additional electronics to produce the required waveform A measure of the sine wave quality is Total Harmonic Distortio...

Page 93: ...s secure and connections are tight and corrosion free Check air ventilation openings for dust and other obstructions Examine receptacle indicators and switches for cracks and breaks in insulation mate...

Page 94: ...r 4 4 4 House Batteries The house battery system consists of eight Lifeline 4D AGM batteries with an Amp Hour rating of 210 alt each With the Lifeline batteries you get Aircraft class cell constructio...

Page 95: ...n bronze Marine Terminals and the GPL U1T is a 6mm copper alloy threaded insert All T batteries supplied with brass bolts and washers A Automatic Post L L bladed terminal 8mm bolt hole and supplied wi...

Page 96: ...st be connected to a shoreline supply To make sure that the batteries are always ready for use periodically check and charge them as necessary A dirty battery may eventually dissipate its charge throu...

Page 97: ...es such as the lights radio etc Connect one end of the positive coded jumper cable to the positive battery terminal and the opposite end of the cable to the positive terminal on the other battery Conn...

Page 98: ...ase the departure angle With SAMS the user can also in ate de ate the tag axle air bags when the vehicle is stationary or is traveling at slow speeds By de ating the tag axle air bags the turning radi...

Page 99: ...light ashes Lower Height 1 2 0 HEIGHT 2 LOWER TOTAL Press and hold button until the lower light remains on to lower the vehicle to lowest overall height Speed 5 MPH Lower Height 2 3 75 HEIGHT NORMAL...

Page 100: ...lf leveling to standby This will cancel leveling and maintain current position SELF LEVEL RE ACTIVATE Press again to re activate Self Leveling process See Parking Brake Note LEVEL IN PROCESS Indicator...

Page 101: ...g Dump This button controls the air pressure in the tag axle air bags This feature allows the user to reduce load on the rear axle to decrease turning radius and improve maneuverability The dump featu...

Page 102: ...ive axle When the Tag Dump is active and the speed is less than 12 MPH the system will reduce the tag axle pressure from normal pressure to about 5 PSI if the speed increases above 12 mph the tag axle...

Page 103: ...450 LXi Owner Manual Rev C NOTES...

Page 104: ...er to free the hardware Fig 1B Insert the pull rod into the loop of the center control strap and unroll the awning by pulling it toward you Fig 2 Step under the awning and fold or roll the control str...

Page 105: ...on the cap Lift the claw from the roller shaft and place it on the height adjustment stud located on the inside of the main arm This allows a scissors like action that helps guide the arm upward Repea...

Page 106: ...pulling outward on the cap of the ratchet stud Raise the arm upward toward the case Fig 10 Extend the arm and set the claw shaped end into the slot of the rafter lock Fig 11 3 Lock the rafter arm in...

Page 107: ...r into the closed position using the pull rod If Awning Rolls Up Uneven Observe if the roll up is even and in line with the clamps if any If not then unroll the awning and give the roller a slight pus...

Page 108: ...gh your Zip Dee awning requires less maintenance that any other awning a little care about the same amount that you give to your motor home will keep the metal parts in top shape The rafter arm assemb...

Page 109: ...he fabric must always roll from the bottom If this should happen simply crank the awning all the way out until the roller tube is exposed and continue cranking in the same direction The fabric should...

Page 110: ...depending on outside temperature 4 6 4 4 Wind Sensor Option Wind Sensor V with Remote Control Summary If your Girard G 2000 awning is tted with a wind sensor your awning is designed to retract automa...

Page 111: ...gether to continuously monitor the wind speeds at any given minute around your awning If the actual wind speed becomes GREATER than the wind speed setting of your controller a two 2 second delay occur...

Page 112: ...ated Four channels transmitter Select the channel of the motor module you wish to control The corresponding LED is blinking during 3 seconds the channel is still memorized for 30s and then the transmi...

Page 113: ...ment that the arms reach full extension If further adjustment is required however and to make the awning extend more and to release more fabric rst place the main awning wall switch or wind sensor swi...

Page 114: ...he selected arm locate the connection bracket at the forward most portion of the arm at the Lead Rail Item 43 of Exploded View Using a 5mm 3 16 Allen Wrench loosen the center set screw on this bracket...

Page 115: ...ed 10 degree angle Repeat this procedure for each of the arm connections assuring that the proper angle and free pivot condition is maintained Height Adjustment of Arms see Exploded View Item No 37 To...

Page 116: ...product has been specially formulated to clean all acrylic awning fabrics Call 800 382 8442 for ordering information Warranty Girard Systems offers a ve year warranty for its awnings to be free from...

Page 117: ...me for its built in circuit breaker to reset Please allow up to one hour depending on outside air temperature for this cool down period The manual crank can be used during this period The motor will n...

Page 118: ...ife Turn the awning switch OFF If adjustments are required please follow these instructions The BMO Manual Override motor has limit settings for both the OUT direction projection and the IN direction...

Page 119: ...in the direction See Fig 1 Fig 2 Motors with Silver Aluminum Casings NOTE If the awning motor is installed on the LEFT end of the awning the actions of the red and black arrows will be reversed NOTE N...

Page 120: ...feet and re tighten set screws at each arm connection Finish by replacing both fabric set screws Close awning completely to check for nal t 1 2 3 4 5 6 7 4 6 4 14 IN Adjustment of Lead Rail Tools Req...

Page 121: ...portion of the Lead Rail striking the casing FIRST From the TOP of the Lead Rail a 10 degree angle should occur as it angles away from the awning casing If this angle is not present again open the aw...

Page 122: ...air pressure lock state IN OUT limit switches before processing the IN OUT command from the respective Room Motion switches When all parameters are in the correct states the Slide out PLC Controller s...

Page 123: ...on in Accessory position Parking brake ON Level State Level condition not required for slide out operation Level LED indicates Level state only Locked State Both slide out room locks are in the LOCKED...

Page 124: ...air pressure lock state IN OUT limit switches before processing the IN OUT command from the respective Room Motion switches When all parameters are in the correct states the Slide out PLC Controller s...

Page 125: ...on in Accessory position Parking brake ON Level State Level condition not required for slide out operation Level LED indicates Level state only Locked State Both slide out room locks are in the LOCKED...

Page 126: ...such situation would be when slide out rooms are not retracted IMPORTANT NOTE The Slide Room Controller is located in Bay 2 left IMPORTANT NOTE The Slide Room Controller is located in Bay 2 left Durin...

Page 127: ...r of valve to release excess water Be sure to stand to one side or another or water will spray you Tighten cap nger tight 1 2 Schrader Valve Room Unlock Buttons from left to right Driver s Living Room...

Page 128: ...10 11 9 7 8 4 PLCS 4 PLCS 3 PLCS 6 4 PLCS 12 4 1 2 3 NOTE 1 ITEM 14 10 32x1 5 SCREWS SECURE ITEM 10 MANIFOLD TO ITEM 11 MOUNTING PANEL 5 SHOWN FOR REFERENCE SHOWN FOR REFERENCE 13 4 PLCS 15 A ADD CABL...

Page 129: ......

Page 130: ...e designed to operate on 10 5 to 15 0 V D C All heaters are electric ignition which draws 2 amps for 30 seconds on startup Insulated enclosure for retaining heat and minimizing noise Sealed combustion...

Page 131: ...emote switch and any zone thermostat or the domestic water aquastat are on The circulating pump will be activated independently by the engine heat aquastat After the heater has been running for a litt...

Page 132: ...ion is to install a pump on the engine side of the heat exchanger wired to the A A pump terminals located in the control box on the main board in series with a master switch To use waste engine heat f...

Page 133: ...er On No diagnostic code will be displayed on the main board or the remote panel when the burner is ON and operating normally A small red LED will glow near the right hand side of the digital readout...

Page 134: ...e control board will purge the system with the combustion fan and circulating pump for two minutes while it is checking if the voltage fault is still present If the voltage fault has cleared the contr...

Page 135: ...ode will be displayed The buzzer will sound for 10 seconds The control board will purge with the circulating pump for two minutes In order to restart the burner check the combustion fan Then reset the...

Page 136: ...egulator and nozzle for air leaks Find source of air entry and repair Make sure the nozzle or fuel lter is not clogged Check the air line hoses for any restriction of air ow through the compressor Res...

Page 137: ...he diagnostic explanation which matches up to the diagnostic code on the main board A small buzzer sounds for 10 seconds to alert you of a fault 4 8 5 21 Flame Sensor Module The Flame Sensor consists...

Page 138: ...m scales Conditioners are available from diesel engine manufacturers to maintain water stability and prolong heater life If a conditioner is not installed in your system check the pH level yearly The...

Page 139: ...versions 5 10 16002 Photodiode Board version 11 12 16003 Flame Sensor Board version 2000 and 2001 16004 Over a period of time operational parts of the heater will wear out and need replacing Air comp...

Page 140: ...s plug up water channels and acts as an insulator that impedes proper heater transfer Acidity and Corrosion Corrosion is the result of metal oxidizing that is metals reacting with oxygen rich boiler l...

Page 141: ...re mixture keeping the level above the inlet of the suction hose until all air has been expelled and the mixture starts coming out of the return hose hanging in the container This ushes the system of...

Page 142: ...ature set point the zone identi cation and the fan speed The Comfort Control Center is designed to accept and control many varied air conditioning and gas heating appliances When you begin to rst oper...

Page 143: ...the selection is changed If The coach contains more than one ZONE depress the ZONE push button to select ZONE 2 and repeat procedures from step two above Repeat entire procedure for each additional z...

Page 144: ...t procedures from step two above Repeat entire procedure for each additional zone C 1 2 3 4 a b 5 FURNACE MODE OPERATION The coach is equipped with a hydronic heating system connected to the Comfort C...

Page 145: ...rammed The zone number will ash for approximately 30 seconds unless another zone is selected or programming has been completed At this time the number will stop ashing and the display light will go ou...

Page 146: ...ain the desired indoor temperature The manufacturer of this air conditioner will not be responsible for damage caused by condensed moisture on ceilings or other surfaces Air contains moisture and this...

Page 147: ...t breaker to see if it is open After the above checks call your local service center for further help This unit must be serviced by quali ed service personnel only a b c d e When calling for service a...

Page 148: ...res should be followed before the system is used for the rst time after long idle periods where water may become stagnant or after any suspected contamination of the water supply Whenever possible use...

Page 149: ...s If the pump has been out of service for a period of time it is advisable to open a faucet before turning them on When water ows steadily from the opened faucet close the faucet and observe that the...

Page 150: ...No voltage to pump Check input wiring circuit breaker and switches Defective water pump Rebuild or replace pump Pump gives low water pressure and ow Defective water pump Replace diaphragm or motor Tan...

Page 151: ...n at this time Continue to run pump to ll the water heater and the hot water side of the manifold until antifreeze exits the hot water valve left open in step 9 Open the hot water drain valve closed i...

Page 152: ...the waste line 4 11 1 2 Air Water Sequence Valve Operation In the normal rest position pressurized air enters the Flush Activator and goes from Flush Activator Port 1 green tube to Air Water Sequence...

Page 153: ...ressed Insert bowl brush into lower chamber and agitate mixture Remove the bowl brush and release the ush activator Turn the water ON and ush twice to rinse thoroughly If using a cleaner other than on...

Page 154: ...Water supply 1 Is the water turned on 2 Is the water pressure between 20 and 50 psi at the toilet for pressure water system 3 Is there 6 feet minimum of head for gravity systems Fluctuating or high w...

Page 155: ...to run when Micro ush is not in use Foreign object is under water valve in Air Water Sequence Valve Clean Air Water Sequence Valve Reference Service Kit P N 95057 Water splashes when ushed Water is to...

Page 156: ...reverse order Make sure J bolts are tight and pulled tight to china hopper mounting ange 1 2 3 4 4 11 1 10 To Change Flapper Gasket Turn water and air off Reach behind apper to grasp gasket tails Pull...

Page 157: ...onday Friday Tel 800 358 8280 or 707 459 5563 Fax 707 459 6617 24 hours Website www microphor com IMPORTANT NOTE Only do service procedures yourself if you have the knowledge and experience to do so I...

Page 158: ...d in RVs in recent years Your LP supplier has the correct type or blend for your locale If your travels take you into an area where climate differs ask your LP dealer for his recommendations The names...

Page 159: ...damage piping or ttings Leaks will usually become noticeable by the characteristic odor of the garlic scented gas additive To check turn off all burners and pilot lights Open all doors and windows Op...

Page 160: ...t in excessive gas pressure causing re or explosion 1 2 3 4 5 6 4 12 6 LPG Leak Detector System The system has been developed to the point where it is unique it shuts off the LP gas at the high pressu...

Page 161: ...s on along with audible signal The Electronic Master switch is turned off Green light will go out Push switch on the LPG MASTER and the Gas Detection Control Unit to ON Green light will come on Correc...

Page 162: ...hile the compressor builds up pressure before the brakes can be released and the coach driven When the brake treadle is depressed to slow or stop the coach reservoir air is applied simultaneously to b...

Page 163: ...d air gun are contained in a rear storage compartment on the road side of the coach convenient for in ating tires and so on A Schrader valve air connection is available in the engine compartment to al...

Page 164: ...opping some water and oil The air now passes through the oil separator lter which removes oil and foreign material but does not remove water vapor At this point the air remains saturated with water Th...

Page 165: ...450 LXi Owner Manual Rev C NOTES...

Page 166: ...only by quali ed service personnel Contact nearest Sharp Authorized Service dealer for examination repair or adjustment Do not cover or block any openings on the appliance Do not immerse cord or plug...

Page 167: ...heat rises from range surface units or burners and when convection high mix low mix or the broil settings are used Condensation is a normal part of microwave cooking Room humidity and the moisture in...

Page 168: ...epartment of Agriculture s recommended temperatures TEMP FOOD 160 F for fresh pork ground meat boneless white poultry sh seafood egg dishes and frozen prepared food 165 F for leftover ready to reheat...

Page 169: ...nufacturer s directions No No Glass ceramic Pyroceram Yes Excellent Yes Excellent Yes Excellent Glass heat resistant Yes Excellent Yes Excellent Yes Excellent Glass non heat resistant No No No Lids gl...

Page 170: ...14 4 Part Names Oven door with see through window Door hinges Waveguide cover DO NOT REMOVE Turntable motor shaft Oven light Lights when oven is operating or door is open Safety door latches The oven...

Page 171: ...4 14 Appliances 450 LXi Owner Manual 4 14 6 Rev C 4 14 5 Touch Control Panel...

Page 172: ...hes such as the popular 13 x9 x2 glass utility casserole are used The casserole should be placed on the turntable so that it is level Suppose you want to cook lasagna in a 13 x9 x2 casserole for 45 mi...

Page 173: ...os Suppose you want to cook for 5 minutes at 100 just follow instructions to the right 4 14 7 4 Keep Warm KEEP WARM can only be programmed with manual cooking or as a separate program Suppose you want...

Page 174: ...defrost cycle if there are warm or thawed portions rearrange or remove Let stand covered for 10 to 20 minutes Number of touches AFTER initial touch to access COMPUDEFROST NOTE The weight can be entere...

Page 175: ...POTATO FROZEN VEG SOFT FRESH VEG HARD FRESH VEG FROZEN ENTR E HOT DOGS BACON or FISH will appear on display Do not open oven door or touch STOP CLEAR during this part of the cooking cycle The measurem...

Page 176: ...atoes vegetables casserole Soups Canned entrees and vegetables 4 32 oz 1 4 cups 4 16 oz Place in dish or casserole slightly larger than amount to be reheated Flatten if possible Cover with lid plastic...

Page 177: ...fore standing if possible After cooking let stand covered 2 to 5 minutes 4 Fresh vegetables rm Carrots sliced Corn on the cob Green beans Winter squash diced halves 0 25 1 5 lb 2 4 pcs 0 25 1 5 lb 0 2...

Page 178: ...eating hot air is circulated throughout the oven cavity to brown and crisp foods quickly and evenly This oven can be programmed for ten different convection cooking temperatures for up to 99 minutes 9...

Page 179: ...eat and microwave automatically OVEN TEMPERATURE MICROWAVE POWER HIGH MIX 325 F 30 LOW MIX 325 F 10 With the exception of those foods that cook best by convection heating alone most foods are well sui...

Page 180: ...ts simply touch CUSTOM HELP anytime HELP is lighted in the display 4 14 10 1 CompuBroil CompuBroil automatically broils hamburgers chicken pieces steaks and sh steaks Suppose you want to broil 2 hambu...

Page 181: ...cover with foil and let stand for 5 10 minutes Internal temperature of white meat should be 170 F and of dark meat 180 F 2 Turkey Unstuffed 6 5 9 0 lb 3 0 4 0 kg Low Season as desired Place on low rac...

Page 182: ...rections and place in a greased and oured 13 x9 x2 baking pan After the preheat is over place pan in oven centered on low rack Cool before cutting into serving pieces 3 Muf ns 12 cup Muf n pan Low Ide...

Page 183: ...or INSTANT SENSOR settings slightly less done touch the POWER LEVEL pad twice after touching your choice of pads 4 14 11 3 Kitchen Timer Suppose you want to time a 3 minute long distance phone call Fo...

Page 184: ...1 and START TOUCH ON pad Should a pad be touched LOCK will appear in the display To cancel touch CUSTOM HELP the number 1 and STOP CLEAR Audible Signal Elimination If you wish to have the oven operate...

Page 185: ...scrub or use any sort of chemical cleaners Avoid the use of excess water Close door and touch STOP CLEAR 4 14 12 4 Interior After Microwave Cooking The oven walls ceiling and oor are stainless steel...

Page 186: ...n when racks are not needed After each use wash them in mild sudsy water For any stubborn stains use a mild kitchen cleanser and scouring sponge as described above They are dishwasher safe 4 14 12 9 G...

Page 187: ...r by inserting at edge of screwdriver over each tab depressing the tab down and moving louver away from unit Pull the louver away from the oven Slide Charcoal Filter into position on support tabs Push...

Page 188: ...450 LXi Owner Manual 4 14 Appliances Rev C 4 14 23 4 14 13 Auto Touch Guide...

Page 189: ...to bottom even when there isn t any space between items on each shelf VRS enables the consumer to move 3 of the shelves in one inch increments providing the best space utilization The second shelf fo...

Page 190: ...onia gas or in severe cases completely block it resulting in a loss of cooling Any time the coach is parked for several hours with the refrigerator operating the coach should be leveled to prevent thi...

Page 191: ...pressing the main power ON OFF button 1 to the OFF then ON position See step 2 under GAS MODE Press the TEMPERATURE SELECTOR button 3 until the lamp at the desired position is illuminated GAS MODE Pre...

Page 192: ...d the GAS mode indicator lamp C is off the controls have failed to ignite the burner in the GAS mode GAS operation may be reset by pressing the main power ON OFF button 1 to the OFF then ON position S...

Page 193: ...major operating component Two different modes of operation can occur in this category If for some reason the display module becomes non functional the control system will revert to full automatic oper...

Page 194: ...erator leaving the drip tray under the nned evaporator and the cabinet and freezer doors open Filling ice trays with hot water and placing them on the freezer shelves can reduce defrosting time When a...

Page 195: ...4 14 14 10 Maintenance and Service The user should be aware of service that must be done on a regular schedule to keep the refrigerator operating properly The service should only be performed by quali...

Page 196: ...equire cleaning in the following manner Unplug the refrigerator power cord from the 120 volt AC outlet Disconnect or shut off the 12 volt power to the refrigerator Turn manual shutoff valve to OFF see...

Page 197: ...over Remove the lamp cover With gloves pull out the lamp from the socket and replace it with a new 12V 10 watt halogen lamp base G4 Replace the lamp cover by placing the two tabs into the correspondin...

Page 198: ...intenance Paragraph E Item 1 14 LP Gas pressure low at burner Set main regulator so pressure does not drop below 11 inches water column at pressure tap Burner not located properly under ue tube Reloca...

Page 199: ...Cool Button that simultaneously changes and overrides both the refrigerator and freezer temperature to a colder setting for 24 hours After the 24 hour period the refrigerator and freezer temp changes...

Page 200: ...positioned ice maker makes it easy to access a fresh supply of ice when re lling ice buckets and blenders 4 14 15 3 AquaSense In Door Ice Dispensing System The AquaSense Twice The Life ice and water...

Page 201: ...ou to easily lift them out and replace them The gallon bin is removable for easy cleaning 4 14 15 8 FreshSeal Dairy Locker System The FreshSeal Dairy Locker System is transparent for easy viewing and...

Page 202: ...reheat Check the water temperature and repeat the process if necessary Do not allow the unit to boil 4 14 16 3 Draining the Tank Unplug or disconnect the unit from the electrical supply Allow water to...

Page 203: ...a few minutes your water pressure may not be suf cient to properly drain the expansion chamber Check that there are no obstructions in the water line reducing the supply pressure below 20 pounds per...

Page 204: ...how and where to turn off the gas supply when necessary There is a shutoff switch in the pantry area next to water pump switch There is also a main shut off valve at the lp tank It is recommended tha...

Page 205: ...Princess Two Burner Electric Cook Top optional Offered as an option is the Princess Model 2247 Two Burner Ceran Glass Top Electric Stove 4 14 18 1 Features Drop in ush mount Ceran glass Available in 1...

Page 206: ...the control located on the fan Set the desired speed The switch on fan may be left on in order for the vanity remote switch to operate all functions 1 2 4 15 2 6 12 VDC Pop Up Fan 12 VDC six inch exha...

Page 207: ...450 LXi Owner Manual Rev C NOTES...

Page 208: ...s from these units to the TVs are being upgraded from S video to HDMI for the satellite receivers and component for the DVR unit This will give the best picture resolution and clarity possible Because...

Page 209: ...elevision In the galley area a Panasonic 32 High De nition Television is installed General operating instructions and troubleshooting tips are as follows 4 16 2 1 Important Safety Instructions Note to...

Page 210: ...n damaged in any way such as the power supply cord or plug is damaged liquid has been spilled or objects have fallen into the apparatus the apparatus has been exposed to rain or moisture does not oper...

Page 211: ...nel deterioration can be limited by observing the following steps Replace the brightness contrast setting to a minimum viewing level Do not display the xed image for extended periods of time Turn the...

Page 212: ...ection For reception of cable channels 01 125 connect the cable supplied by your local cable company Antenna Mode must be set to CABLE Refer to Antenna Mode section 4 16 2 5 Antenna Connection Cable B...

Page 213: ...he claws at 1 Insert the claws at 2 the uppermost end points at the bottom 2 Slowly pull out in the 2 Push in the TOP upward direction NOTE When the antenna cable is connected to the TV antenna termin...

Page 214: ...450 LXi Owner Manual 4 16 Audio Video Components Rev C 4 16 7 4 16 2 8 How to Connect the Input Terminals in Front Connect camcorder and video game console...

Page 215: ...quipment NOTES When connecting video cables priority is given to the S Video cable when the S Video input terminal and the video input terminal are connected at the same time The volume control output...

Page 216: ...x 480 P 640 x 480 P 59 94 60 59 94 60 480i 720 1 440 x 480i 59 94 60 This input terminal is not intended for use with computers AUDIO Signal L PCM When the digital sound signal is included at connect...

Page 217: ...Main POWER switch on the TV to turn the set off POWER OFF No light Example The screen below is displayed for a while after the TV is turned on setting condition is an example Press the POWER button on...

Page 218: ...450 LXi Owner Manual 4 16 Audio Video Components Rev C 4 16 11 4 16 2 12 Location of Controls Illuminate Remote Control...

Page 219: ...4 16 Audio Video Components 450 LXi Owner Manual 4 16 12 Rev C...

Page 220: ...Video Components Rev C 4 16 13 4 16 2 13 Flow Chart of MENU All adjustments and setting functions available in this set can be made using the menu buttons The menu screen is composed of 2 menus the A...

Page 221: ...4 16 Audio Video Components 450 LXi Owner Manual 4 16 14 Rev C...

Page 222: ...th a soft dry cloth If the surfaces are extremely dirty use a soft cloth dipped in a soap and water solution or a weak detergent solution Use eyeglass cleaner to remove stubborn dirt from the LCD Neve...

Page 223: ...nd stores them in memory NOTE When buttons are pressed with AUTO PROGRAM running the TV set will return to normal viewing Channels searched up to this point are added After AUTO PROGRAM is nished the...

Page 224: ...2 17 Tuning Channels Manual Channel Programming Use this setting when changing setting of receiving channels or changing the channel display Turn the TV on and select the broadcast channel Follow the...

Page 225: ...ay a 4 3 picture at its standard 4 3 size JUST JUST mode will display a 4 3 picture at its maximum size but with aspect correction applied to the sides of the screen so the elongation is only apparent...

Page 226: ...em BLACK LIGHT PICTURE BRIGHTNESS COLOR TINT SHARPNESS AI PICTURE and COLOR TEMP for each MENU STANDARD CINEMA and VIVID according to your personal preference Item Function BACK LIGHT Luminance of the...

Page 227: ...ct ADVANCED ADJUST ON Press to go to NEXT PAGE ADVANCED ADJUST will be Shown Press to select the menu to adjust Select the desired level by looking at The picture behind the menu NORMAL is displayed a...

Page 228: ...nd select adjust Press to select POSITION SIZE Press to display POSITION SIZE control Picture Position Adjustment It will work for ZOOM mode only Press to move picture vertically for the best view Pic...

Page 229: ...sonal preference ITEM FUNCTION BASS Adjusts low sounds TREBLE Adjusts high sounds BALANCE Adjusts left and right volume SURROUND To enjoy a concert hall effect turn SURROUND to ON when a stereo signal...

Page 230: ...ss to display the LOCK screen Input code Enter any 4 digit number as a password These numbers will be needed when Deactivating the LOCK function While entering a code by pressing the up or down button...

Page 231: ...Green Locking and unlocking When a title eld is selected all ratings below this rating are selected When options within an option eld are selected ratings below this rating within the same eld are sel...

Page 232: ...NR signal 2 Press to select rating Press to lock or unlock the rating Lock Red Unlock Green Rating G General audience PG Parental guidance suggested Under 13 years old R Restricted NC17 No one under 1...

Page 233: ...adults Contains constant violence or scenes of extreme violence CANADIAN FRENCH RATINGS CHART E Exempt Exempt programming G General Programming intended for audience of all ages Contains no violence...

Page 234: ...gain Press to select ON MUTE Press to select from the following CC 3 MODE CC Activates the On Screen Closed Caption feature When activated this feature will remain on until OFF is selected in this men...

Page 235: ...splay the MENU screen and select SET UP 2 Press to select OTHER ADJUST Press to access OTHER ADJUST 3 Press to select the item that you would like to change Press to select desired condition VIDEO NR...

Page 236: ...nd OK keys 4 Press the mode key The mode key will illuminate steadily all others will go out Enter the 3 digit component code using the Remote Control numeric keypad 6 5 Press the Remote Control to te...

Page 237: ...is found press OK to store the code 4 16 3 27 Infrared Codes Index The remote control is capable of operating many brands of peripheral equipment Refer to previous section for programming procedures N...

Page 238: ...3 27 Infrared Codes Index The remote control is capable of operating many brands of peripheral equipment Refer to previous section for programming procedures NOTES The remote control memory is limite...

Page 239: ...52 Fisher 305 307 308 309 313 Sanyo 305 309 313 Funai 320 326 334 Scott 301 302 304 309 320 326 338 340 347 348 GE 324 333 345 Sears 300 305 306 307 308 Goldstar 306 Sharp 335 336 Gradiente 334 Shinto...

Page 240: ...ony 219 220 Marantz 202 Teac 210 211 215 Nakamichi 205 Technics 216 218 Onkyo 208 209 213 Yamaha 201 202 Panasonic 216 218 Codes for VCR Brand Code Brand Code Admiral 226 Optimus 208 218 220 222 Aiwa...

Page 241: ...de Brand Code ABC 124 Pulsar 105 132 Archer 125 132 Puser 115 Cableview 105 132 RCA 115 Citizen 105 122 Realistic 132 Curtis 112 113 Regal 112 118 140 141 142 145 Diamond 124 125 132 Regency 134 Eagle...

Page 242: ...Dish Network Echostar 105 115 116 Panasonic 104 Echo Star 105 Phillips 101 102 Express VU 105 115 Proscan 106 109 110 113 G E 106 RCA 106 109 110 113 G I General Instrument 108 Sony 107 Gradiente 114...

Page 243: ...nents 450 LXi Owner Manual 4 16 36 Rev C 4 16 3 28 Mode Operational Key Chart This chart de nes which keys are operational after programming if needed while in the selected remote control mode TV DTV...

Page 244: ...450 LXi Owner Manual 4 16 Audio Video Components Rev C 4 16 37...

Page 245: ...s _ A color pattern appears or colors disappear Is the equipment being affected by another TV electromagnetic interference Changing the TV setup location may lead to improvement _ The channel number d...

Page 246: ...anasonic 20 Television This system is installed in the bedroom area Basic operating instructions can be found in this section 4 16 3 1 Power On Off Connecting the Plug to the Wall Outlet 4 16 3 2 How...

Page 247: ...4 16 Audio Video Components 450 LXi Owner Manual 4 16 40 Rev C 4 16 3 3 How to Connect the Input Terminals Connect VCR and other peripheral equipment...

Page 248: ...450 LXi Owner Manual 4 16 Audio Video Components Rev C 4 16 41...

Page 249: ...r the Video outputs per illustration at right Turning the power on and switching input modes Turn the TV on by pressing Power button on remote Press TV VIDEO button on remote to toggle between the dif...

Page 250: ...450 LXi Owner Manual 4 16 Audio Video Components Rev C 4 16 43 4 16 3 5 Basic Controls...

Page 251: ...battery use Incorrect installation can cause battery leakage and corrosion that will damage the remote control transmitter Observe the following precautions Always use new batteries when replacing the...

Page 252: ...be made using the menu buttons The menu screen is composed of 2 menus the ADJUST menu and the SET UP menu Please refer to the On Screen Help An On Screen Help box is displayed whenever a menu is displ...

Page 253: ...4 16 Audio Video Components 450 LXi Owner Manual 4 16 46 Rev C...

Page 254: ...nd stores them in memory NOTES When bu ons are pressed with AUTO PROGRAM running the TV set will return to normal viewing Channels searched up to this point are added A er AUTO PROGRAM is nished the l...

Page 255: ...3 10 Tuning Channels Manual channel programming Use this setting when changing setting of receiving channels or changing the channel display Turn the TV on and select the broadcast channel Follow the...

Page 256: ...RE You can change the level of each item BACK LIGHT PICTURE BRIGHTNESS COLOR TINT SHARPNESS and AI PICTURE for each MENU STANDARD CINEMA and VIVID according to your personal preference MODE Function B...

Page 257: ...BASS TREBLE BALANCE and SURROUND for each MODE AUTO STANDARD DYNAMIC and MUSIC according to your personal preference MODE Function BASE Adjusts low sounds TREBLE Adjusts high sounds BALANCE Adjusts le...

Page 258: ...etc 4 16 3 14 3D Y C Filter Color Matrix Item Mode Explanation 3D Y C FILTER for TC 17LA1 and TC 20LA1 ON OFF Minimizes noise and cross color in the picture Not available for COMPONENT VIDEO COLOR MA...

Page 259: ...he remedies indicated in the chart do not solve the problem consult your dealer for instructions Troubleshooting Chart Symptom Cause and Possible Remedy Reference Section Power supply does not go on I...

Page 260: ...g the liquid crystal is lost and is not a malfunction The screen goes dark momentarily when the channel is changed The screen is darkened for a moment to conceal noise generated when changing channels...

Page 261: ...4 16 Audio Video Components 450 LXi Owner Manual 4 16 54 Rev C 4 16 3 19 Speci cations NOTE Design and Speci cations are subject to change without notice Weight and Dimensions shown are approximate...

Page 262: ...aged plugs and damaged or cracked wire insulation are hazardous and should be replaced by a quali ed service technician Overloaded outlets and extension cords are re hazards and should be avoided DO N...

Page 263: ...guards KEEP THE UNIT AWAY FROM WATER OR MOISTURE OF ANY KIND IF EQUIPMENT IS EXPOSED TO RAIN MOISTURE OR STRONG IMPACT unplug the unit and have it inspected by a quali ed service technician before use...

Page 264: ...ety check as described in the manufacturer s service literature to ensure that the unit is in safe operating condition 4 16 4 6 Before Using LOADING THE BATTERIES Battery Caution Do not mix old and ne...

Page 265: ...ght from a cold to a warm environment moisture may form on the disc Wipe away moisture with a soft dry lint free cloth before using disc Improper disc storage Discs could be damaged if stored or left...

Page 266: ...excessive use of oil based furniture polishes since the materials used in the cabinet will accumulate more dust We recommend using a non abrasive antistatic cleaner and polisher Digital Auto Picture...

Page 267: ...4 16 Audio Video Components 450 LXi Owner Manual 4 16 60 Rev C 4 16 4 12 Location of Controls...

Page 268: ...450 LXi Owner Manual 4 16 Audio Video Components Rev C 4 16 61...

Page 269: ...ed the ON lamp lights up and the PROGRESSIVE SCAN signal is output from the Component Video Output Connector 1 2 NOTE PROG functions on the remote are not available when using Component Video Output a...

Page 270: ...PLAY or you change channels a 5 second display appears Blank Tape No Video Signal Indications Whenever a blank section of a tape comes up in Play mode or when the selected channel has no broadcast sig...

Page 271: ...th a Cable Box DECK Cable Box TV You Can You Cannot view any including scrambled channel use Remote Control to select channels without using Multi brand control feature record scrambled channels WARNI...

Page 272: ...ut has S VIDEO INPUT connect to S VIDEO OUT When in DVD mode set your TV to either COMPONENT VIDEO IN or S VIDEO IN 1 2 3 4 16 4 18 Audio Connections Ready Checklist Turn down the volume then turn DEC...

Page 273: ...e Dolby Digital is a digital sound compression technique developed by the Dolby Laboratories Licensing Corporation Supporting 5 1 channel surround sound as well as stereo 2 channel sound this techniqu...

Page 274: ...Set TV to channel 3 AV Cable Connection Set TV to VIDEO DECK TV Go to Doing Initial Setup Ready to Play Cable Box DECK TV DSS DECK TV Turn on Cable Box and set it to your Public Broadcasting Station P...

Page 275: ...ging the AC Power Plug Into an AC Outlet IMPORTANT If a remote control button does not work when pressed press the VCR button on the remote and try the button again Settings are made automatically Whe...

Page 276: ...Please set TV to either RF INPUT or VIDEO INPUT and then press PROGRAM 1 Channels Press to select SET UP CHANNEL and press SET Press to select ANTENNA then press SET to set your antenna system TV or C...

Page 277: ...select SET CLOCK and press SET 1 1 IMPORTANT If a remote control button does not work when pressed press the VCR button on the remote and try the button again Press to select TIME ZONE ADJUST and pres...

Page 278: ...remote control button does not work when pressed press the VCR button on the remote and try the button again 3 IMPORTANT If a remote control button does not work when pressed press the VCR button on...

Page 279: ...Touch Recording recording in progress Press REC repeatedly to set the recording length 30 min 4 hours DECK shuts off after the preset record length Record One Station Watch Another press VCR TV on th...

Page 280: ...1 or a Video CD with playback control 2 is used and TITLE MENU appears go to step 5 Example 1 Press or NUMBER keys see below to select title and press SET or PLAY to start playing 5 Pressing SET or P...

Page 281: ...Whether pictures are advanced by FRAME or FIELD is selected automatically Slow Motion Picture DVD Video CD Press FF SLOW or REW SLOW In still mode Press PLAY to release Slow motion speed slow at rst i...

Page 282: ...g time Press PROG to display Program 1 4 16 4 30 Timer Recording To set record DATE press to select 1 31 one time or DAILY MON FRI or WEEKLY same time each week and press SET See selection order left...

Page 283: ...en recording programs via DSS Receiver DSS Receiver must be left on When recording programs via an antenna or cable DSS Receiver must be turned off NOTES If you are using a Cable Box the VCR s channel...

Page 284: ...neously Select STEREO or SAP audio mode MTS Stereo Broadcast Multi channel Television Sound Stereo broadcast Select STEREO audio mode If stereo broadcast is weak and display ickers select MONO audio m...

Page 285: ...keys If code number is 100 or greater e g press 1 0 2 for 102 Con rm code entry Press POWER to turn selected unit on or off See table on following page for controllable functions in each mode 1 2 3 N...

Page 286: ...14 Gold Star 15 16 17 IMPORTANT NOTES Some manufacturers use several codes for one brand If the rst code entered fails try the next one listed Some TV brands require you to turn on the power manually...

Page 287: ...e end point Tape plays to end point and stops AUTO OPERATION FUNCTIONS Auto Play Insert a tape Power comes on Play starts if there is no record tab Auto Rewind Play Fast Forward Tape end Rewind Play A...

Page 288: ...Press to select AUTO VCR TV and press SET to set ON or OFF Off Manual You select VCR or TV mode using the VCR TV button on the remote ON Auto VCR mode is automatically set when VCR is turned on or in...

Page 289: ...UP VCR and press SET 4 1 2 Press to select AUTO SHUT OFF Press SET repeatedly to change shutoff time as shown below 3 Press ACTION twice to return to normal screen 4 Remote Warning Feature If Multi b...

Page 290: ...To monitor the dubbing also connect TV as shown Connect L and R AUDIO OUT terminals on Playing VCR to L and R AUDIO IN terminals on DECK In place of Playing VCR you can use other equipment such as a C...

Page 291: ...fered will be displayed instead of the language number Press to select a language Press to select ON or OFF Subtitle language being played back see Subtitle Language chart on right 1 2 3 Subtitle Lang...

Page 292: ...tal 1 ch 5 1 ch Dolby Digital Disc DTS 1 ch 5 1 ch DTS disc Audio soundtrack language being played back see chart at right IMPORTANT If a remote control button does not work when pressed press the DVD...

Page 293: ...Play mode to display the audio screen Press or to select as shown below and press or to set DVD only 1 2 Picture Zoom DVD Only You can enlarge speci c portions of a picture and select the zoom ratio...

Page 294: ...subtitle languages etc Although contents and operation may vary the following steps show basic steps for using the menu Press MENU in Play mode to display DVD MENU 1 Press or NUMBER keys to select an...

Page 295: ...ecklist DECK is in DVD mode press DVD Tracks are played in a random order Press to select PLAY MODE and press SET to display Press to select RANDOM PLAY and press SET to begin random play 2 3 Press AC...

Page 296: ...creen display as follows See Detailed Descriptions of Each On Screen Display found later in manual 1 Ready Checklist DECK is in DVD mode press DVD Press or to select an item and press SET Press or NUM...

Page 297: ...disc the entry will have no effect Re enter the correct time e g press 1 2 3 4 If SET is pressed while making entries unit returns to the condition before entries were made This function does not work...

Page 298: ...to the condition of the recording Press POWER on the remote or DECK Press OPEN CLOSE then place an MP3 WMA JPEG disc into the disc tray Press OPEN CLOSE to close 3 MP3 WMA JPEG menu is displayed Playb...

Page 299: ...PLAY MODE see chart at right c d 1 2 PLAY MODE NORMAL All MP3 WMA les are selected and played back one time only SINGLE REPEAT The selected MP3 WMA le is played back repeatedly FOLDER REPEAT The MP3...

Page 300: ...red PLAY MODE 2 1 2 PLAY MODE NORMAL All JPEG les are selected and played back one time only SINGLE REPEAT The selected JPEG le is played back repeatedly FOLDER REPEAT The JPEG les contained in the se...

Page 301: ...f a remote control button does not work when pressed press the DVD button on the remote and try the button again 4 16 4 44 1 DVD Lock DVD Only A 4 digit code must be entered to view a blocked program...

Page 302: ...ital audio output terminal 1 2 STILL MODE See Still Mode section to follow To select FIELD Field still or FRAME Frame still to prevent jitter or make small text or ne patterns clearly visible in a sti...

Page 303: ...l output to be output from the optical digital audio output connector of DECK Press ACTION to display DVD MAIN MENU 1 Press to select AUDIO OUTPUT and press SET to display screen Press to select an it...

Page 304: ...splayed still picture or a motion picture Press ACTION to display DVD MAIN MENU 1 Press to select STILL MODE and press SET repeatedly for mode See below AUTO FIELD Field still or FRAME Frame still is...

Page 305: ...usa Hindi Croatian Hungarian Armenian Interlingua Indonesian Icelandic Italian Hebrew Japanese Yiddish Javanese Georgian Kazakh Greenlandic Cambodian Kannada Korean Kashmiri Kurdish Kirghiz Latin Code...

Page 306: ...AL END PLAY If head cleaning becomes necessary while playing back a tape Deck and Cassette Information VCR LOCK ACTIVATED If you press a function button other than STOP EJECT or POWER while DECK is in...

Page 307: ...o playback picture or the playback picture is noisy or contains streaks Select channel 3 or 4 on TV to match VCR output channel 3 or 4 See section Initial Setup for Basic Connections Ready to Play Set...

Page 308: ...e AUDIO or SUB TITLE button Try selecting it from the DVD MAIN MENU if available Angle cannot be changed This function is dependent on software availability Even if disc has multiple angles they may b...

Page 309: ...lug this apparatus during lightning storms or when unused for long periods of time Refer all servicing to quali ed service personnel Servicing is required when the apparatus has been damaged in any wa...

Page 310: ...ou can hear it comfortably and clearly and without distortion Once you have established a comfortable sound level Set the dial and leave it there Taking a minute to do this now will help to prevent he...

Page 311: ...d Center Speaker C Place underneath or above the center of the TV Aim the speaker at the seating area Surround Speakers D left E right Place on the side of or slightly behind the seating area about on...

Page 312: ...nnections Peripheral equipment and cables sold separately unless otherwise indicated Connecting Speakers Turn off the receiver before connecting the speakers Other connections are possible depending o...

Page 313: ...the equipment you have connected to the terminals then change the settings refer to sections D Input and Digital Input found later in manual TV and DVD Player NOTES Do not bend the optical ber cable...

Page 314: ...450 LXi Owner Manual 4 16 Audio Video Components Rev C 4 16 107 Other Audio Visual Equipment...

Page 315: ...n another room Choose whether to output the audio of the source playing on this unit or audio from another source See SECOND A or Second Audio Output sections NOTES Connect the source to analog termin...

Page 316: ...n it is turned off with Power To save power when the unit is not to be used for a long time unplug it from the household AC outlet If the unit is left unplugged for longer than a few weeks all setting...

Page 317: ...4 16 Audio Video Components 450 LXi Owner Manual 4 16 110 Rev C 4 16 5 5 Settings SA XR45 also has an On Screen Display Mode for settings 1 to 4 See Settings On Screen Display Mode later in manual...

Page 318: ...s Rev C 4 16 111 Change the settings to suit your equipment to the environment in which you are using it Before making any changes read the descriptions of the settings note the factory settings and r...

Page 319: ...e video input for this unit Before making any changes read the descriptions of the settings note the factory settings and ranges and refer to the equipment s instructions To exit On Screen Display Mod...

Page 320: ...450 LXi Owner Manual 4 16 Audio Video Components Rev C 4 16 113...

Page 321: ...lby Digital Surround EX DTS including DTS ES or DTS 96 24 SA XR45 PCM including PCM with sampling frequencies of 192 176 4 SA XR45 OPTICAL2 96 or 88 2 kHz It cannot decode Other digital signals such a...

Page 322: ...vel is 3 Press EFFECT to select C WDTH Press L or R to adjust the effect Dimension Control DIMEN You can make up for differences in the output level of the front and surround speakers You can choose a...

Page 323: ...press the button C RS LS SW Sound does not come from the surround back speaker Speakers set as NONE or NO or skipped Press L or R to adjust the level C RS and LS 10 dB to 10 dB SW off MN 1 19 MAX To...

Page 324: ...f Engage the PCM FIX mode if this occurs With DTS the signals may not be recognized at all Engage the DTS FIX mode if this occurs While the input source is selected Press INPUT MODE to select DIGITAL...

Page 325: ...WER Press to switch the unit from on to standby mode or vice versa In standby mode the unit is still consuming a small amount of power Standby indicator When the unit is connected to the AC main suppl...

Page 326: ...tors Show the channels contained in the digital input signal They do not light when input is analog L Front left channel C Center channel R Front right channel LS Surround left channel SB Surround bac...

Page 327: ...r details For your reference When DVD 6CH input is on Speaker settings are ineffective Change the settings on the DVD player if necessary When using the subwoofer You cannot adjust subwoofer level if...

Page 328: ...e g To select 107 9 MHz press 1 0 7 9 Tuning intervals FM 0 1 MHz AM 10 kHz If you do not press a button while the cursor is ashing the display returns to the frequency being received If the frequenc...

Page 329: ...ther Settings 1 2 3 4 1 2 On the Main Unit DR COMP Dynamic Range Compression Change this setting to listen to software recorded with Dolby Digital at low volume such as late at night and maintain audi...

Page 330: ...l recommended by the producer of the software for household viewing MAX The maximum allowable compression recommended for night viewing A D Attenuation Turn the A D attenuator on if OVERFLOW lights fr...

Page 331: ...2 for tracks with a variety of tempos jazz EFFECT 3 for slow tracks classical EFFECT 4 for compressed audio signals OFF the re master processing is off 4 16 5 11 Making a Recording Recording on Other...

Page 332: ...pears To Change a Setting Repeat the procedure from the beginning 4 16 5 13 Troubleshooting Guide Before requesting service make the checks in the following chart If you are in doubt about some of the...

Page 333: ...and then it turns off F 70 appears on the display SOUND MODES Sound is not heard from the center surround or subwoofer speakers Surround is not heard from the surround back speaker Cannot use Dolby Pr...

Page 334: ...e cloth carefully 4 16 6 DirectTV Digital Satellite Receiver The 450 LXi has a Direct TV Digital Satellite Receiver installed in the front area of the coach An additional rear unit may be purchased as...

Page 335: ...feature If the plug does not t contact your electrician to replace your outlet To prevent electric shock do not use this plug with an extension cord or outlet unless you can fully insert the blades w...

Page 336: ...r lines or other electric light or power circuits or where it can fall into such power lines or circuits When installing an outside antenna system take extreme care to keep from touching such power li...

Page 337: ...e if used with a DIRECT TV Multi Satellite Dish Antenna not included Your DIRECT TV Receiver is able to receive upgrades or modi cations to some of its features and functions These modi cations will o...

Page 338: ...l connections DIRECT TV Receiver model GAEB0A 1 SATELLITE IN connector 6 AUDIO OUTPUT L jack 2 RF REMOTE antenna jack 7 VIDEO OUTPUT jack 3 TV ANTENNA CABLE IN connector 8 S VIDEO jack 4 OUT TO TV con...

Page 339: ...T R jack 14 TELEPHONE JACK 7 AUDIO OUTPUT R jack 15 AC POWER CORD 8 AUDIO OUTPUT L jack If your TV only has an RF coaxial connector TV only coaxial Connect the DIRECT TV Receiver s OUT TO TV connector...

Page 340: ...the Dish Type menu Press the front panel SELECT button The INSTALL menu allows you to determine the correct antenna position using your 5 digit ZIP code Enter your ZIP code and press SELECT The corre...

Page 341: ...e Xponder Test pull down menu Press the SELECT button Press SELECT again to test the rst selection on the pop up menu 1 2 3 Highlight the install tab on the INSTALLATION menu Verify your settings Re e...

Page 342: ...IRECT TV Receiver uses an optional RF radio frequency remote control antenna that allows you to control your receiver from other rooms in your house Slide the antenna into the base as shown No tools a...

Page 343: ...ter permanently with peel and stick backing This will not interfere with normal VCR operation The VCR SETUP menu provides the settings to allow the DIRECT TV Receiver to communicate with your VCR Scro...

Page 344: ...satellite antenna RG 6 coaxial cable to the DIRECT TV Receiver s SATELLITE IN jack Connect the DIRECT TV Receiver s A V jacks to the VCR and A V receiver s A V jacks AUX optical connection and digita...

Page 345: ...C 4 16 6 13 Using the Remote Control This section explains how to Use the HMRC 8 and HMRC 9 remote control functions Install and replace the remote control batteries Program the remote to work with y...

Page 346: ...controls needed to access major DIRECT TV System features However using the remote control simpli es accessing the basic system functions enhances your system s capabilities and provides convenient sh...

Page 347: ...t again to display the Information Banner The INFO button provides scheduling information and pay per view purchase information about the program highlighted in the program guide See Using Program Gui...

Page 348: ...e CHANNEL CH button to step backward through the codes Press the remote control POWER button to verify the proper code by turning the device on and off Press the device button in this example TV again...

Page 349: ...Alternate Audio language Set left right audio balance Select 4 3 or 16 9 screen ratio Center menus on your monitor up down and right left Caller ID Caller ID See the names and telephone numbers of rec...

Page 350: ...ents after purchasing them You can usually cancel unviewed purchases however some events cannot be cancelled If the Cancel Purchase button appears you can clear the purchase If this button is unavaila...

Page 351: ...te and time If you chose Schedule to Tape and you have set up your VCR the DIRECT TV Receiver will record the event For unattended recording Attach the VCR Control Cable and set up your VCR Set your V...

Page 352: ...date and time to indicate alternate audio is available for a particular program Press the remote control INPUT button to access these services Highlight the desired language Press SELECT Occasionally...

Page 353: ...ou can specify up to eight search words or partial words to identify programming of interest to you Program titles and guide descriptions containing your search words appear in the Result pane Highlig...

Page 354: ...satellite receivers in the same room or Multiple satellite receivers with the RF remote control on one of the receivers You may want to change the receiver ID to avoid interference or cross talk The r...

Page 355: ...cribed in the Getting Started Section found earlier in manual 4 16 6 26 Using Program Guides This section includes The different program guide styles Common program guide and menu features How to use...

Page 356: ...he Picture in Guide feature using the description only mode To select a guide style Press the remote control MENU button Use the joystick to highlight and SELECT the Guide Options menu tab From the Op...

Page 357: ...vious available channel Press SELECT to tune to the channel You can also enter a channel number using the numeric keypad to display the OneLine Guide for that channel OneLine content varies according...

Page 358: ...channels and descriptions Press SELECT to add channels to your list When you have added all of the channels you want to your list use the joystick to highlight and SELECT the Watch TV tab to resume v...

Page 359: ...g one of these subcategories the guide will be further ltered to show only those channels offering programs of the selected category and type Selecting Guide Times Highlight the Times menu tab The GUI...

Page 360: ...ffect 1 2 3 Setting Rating Limits Program ratings indicate the suitability of a program s content for a given audience Highlight the Ratings tab Highlight and SELECT the type of programming content yo...

Page 361: ...trolling that device Also make sure that the batteries in the remote control are good Q My satellite receiver does not respond when I press keys What s wrong A Most likely if the front panel keys work...

Page 362: ...erly grounded as shown previously as this can affect how the Caller ID feature works Q If I have questions about my satellite system or need to have it serviced who should I call A For issues regardin...

Page 363: ...58 Kenwood 014 034 047 048 023 Lloyd 034 LXI 034 003 009 017 Magin 040 Magnavox 067 031 034 041 068 154 160 064 Marantz 067 069 031 012 023 Marta 101 Matsui 027 030 BRAND CODE NUMBER MEI 031 Memorex 1...

Page 364: ...rto 004 Contec 043 050 051 Coronado 143 Craig 043 054 191 Crown 043 143 Curtis Mathes 070 101 143 004 CXC 043 Daewoo 076 103 004 016 043 114 120 127 143 128 136 192 044 Daytron 004 143 Dynasty 043 Dyn...

Page 365: ...43 047 Runco 072 130 Sampo 004 070 058 207 Samsung 101 004 050 089 105 160 127 143 133 Sanyo 007 020 053 057 082 Scott 004 028 043 048 143 Sears 015 030 028 094 004 007 057 082 143 160 167 Seleco 200...

Page 366: ...Magnavox 126 162 185 186 224 228 Marantz 074 105 126 128 139 155 162 186 232 McIntosh 251 Mondial 069 225 BRAND CODE NUMBER MCS 108 178 Mitsubishi 253 Meridian 013 067 NAD 128 Nakamichi 072 212 234 23...

Page 367: ...2 NAD 077 BRAND CODE NUMBER Onkyo 207 Panasonic 003 039 Philips 038 042 006 007 Pioneer 034 005 010 Proscan 035 036 RCA 035 036 Samsung 029 040 Sharp 004 Sony 037 Toshiba 038 001 Yamaha 039 079 Zenith...

Page 368: ...lay disc To watch DVD with amp Turn on monitor set to input 1 Turn on AMP set to DVD Turn on DVD play disc To listen to CD Turn on AMP set to DVD Turn on DVD play CD 1 2 1 2 3 1 2 1 2 3 1 2 4 16 7 2 R...

Page 369: ...450 LXi Owner Manual Rev C NOTES...

Page 370: ...is disabled and the step will always extend when the door is opened and retract when the door is closed 4 17 1 1 Operating the Step After the installation is complete and with the entrance door open t...

Page 371: ...the coach is driven with the step in the extended position there is the possibility of causing major damage to both the step and the coach NOTE If the yellow wire from the four way connector is not c...

Page 372: ...de and under head of bearing Figure 4 on step models equipped with plastic cover this cover will have to be removed to lubricate center bearings Lubricate bearings under cover every 90 days Figure 4 L...

Page 373: ...4 17 Electronic Step 450 LXi Owner Manual 4 17 4 Rev C NOTES...

Page 374: ...18 1 3 To Operate Shade Switch Panels All At Once The Shade Master button allows the shades to simultaneously open or close all at the same time OPEN Quick push or tap of shade master button moves th...

Page 375: ...450 LXi Owner Manual Rev C NOTES...

Page 376: ...otion The system will then repeat the process for the other end of the vehicle WAIT WHILE WATCHING THE PANEL The system will repeat Step 3 for the other end of the vehicle then stabilize the vehicle i...

Page 377: ...Front Raises Front Right Rear Raises Rear Left Right Raises Left Side Front Rear Raises Right Side Left Front NO Twists Body Rear Front NO Twists Body 4 19 1 3 To Operate Manually To level manually e...

Page 378: ...ake cleaner and then spray with clear silicone twice a year Routinely check your footpads The bolt should be tightened with a 15 16 socket or an impact wrench and a 1 1 8 narrow head wrench Torque foo...

Page 379: ...lit Limit pin on the cylinder may be stuck Limit pin wire on the main wire harness may be pushed back in the plug Limit switch ground wire on the tank assembly may not be grounding properly Cylinders...

Page 380: ...ng techniques outlined in this manual are basic They assist with developing the skills and techniques required to operate the engine more ef ciently and economically Skill and techniques develop as th...

Page 381: ...arning stickers 5 1 2 2 Universal Warning One warning label for the Universal Warning is located on the valve cover base on the left side of the engine The label is on the fourth at surface from the r...

Page 382: ...e engine neutral start system and or the electrical system could be damaged 5 1 2 4 Pressure Air and Water Pressurized air and or water can cause debris and or hot water to be blown out This could res...

Page 383: ...hutdown Determine whether the engine will be operated in an environment that allows combustible gases to be drawn into the air inlet system These gases could cause the engine to overspeed Personal inj...

Page 384: ...r regularly Obey the recommendations on the instruction plate 5 1 2 14 Ether if equipped Ether is ammable and poisonous Use ether in well ventilated areas Do not smoke while you are replacing an ether...

Page 385: ...e engine in order to mount or dismount the engine Maintain a three point contact with the steps and handholds Use two feet and one hand or use one foot and two hands Do not use any controls as handhol...

Page 386: ...reas Keep ether cylinders out of the reach of unauthorized persons Store ether cylinders in authorized storage areas only Do not store ether cylinders in direct sunlight or at temperatures above 39 C...

Page 387: ...an result in damage to main bearings to crankshaft bearing journal surfaces and to aluminum components Engines that are installed without engine to frame ground straps can be damaged by electrical dis...

Page 388: ...ection that is mechanically actuated turbocharged and air to air aftercooled ATAAC The electronic engine control system provides the following functions electronic governing automatic air to fuel rati...

Page 389: ...a shunt system The engine lubricating oil is supplied by a gear type pump The engine lubricating oil is cooled and ltered Bypass valves provide unrestricted ow of lubrication oil to the engine parts w...

Page 390: ...er ________________________________________________________________________ Modi cation Number _______________________________________________________________________________ Engine Low Idle RPM _____...

Page 391: ...____________________________________________________________________________________ Top Engine Speed ____________________________________________________________________________________ Test Spec ___...

Page 392: ..._____________________________________________________________ Engine Retarder Minimum VSL Type ____________________________________________________________________ Engine Retarder Minimum Vehicle Spee...

Page 393: ..._______________________km per hr or miles per hr Intermediate Gears Engine RPM Limit ___________________________________________________________________ Intermediate Gears Turn Off Speed _____________...

Page 394: ...__________________________ Coolant Level Sensor Type If Equipped _________________________________________________________________ Coolant Temperature Derate __________________________________________...

Page 395: ...at proper lifting devices are provided Consult your Caterpillar dealer for information regarding xtures for proper engine lifting 5 1 6 2 Engine Storage If the engine will not be started for several w...

Page 396: ...6 kPa 40 to 88 psi for the 3406E C 15 and C 16 A higher oil pressure is normal with cold oil when the engine is started A lower oil pressure is normal at low idle If the load is stable and the gauge r...

Page 397: ...es the level of fuel in the fuel tank The fuel level gauge registers the fuel level only when the ignition switch is in the ON position 5 1 7 Features and Controls 5 1 7 1 Monitoring System Programmab...

Page 398: ...r to verify the condition The system will derate the engine rpm for 30 seconds before the engine will shut down if the engine has been programmed to shutdown For more information or assistance for rep...

Page 399: ...t problems When the problems have been corrected the corresponding logged fault codes should be cleared 5 1 8 2 Diagnostic Lamp The DIAGNOSTIC lamp is used to indicate the existence of a fault by ashi...

Page 400: ...cate that a mechanical system needs attention rather than indicating a performance problem Troubleshooting is not required for codes 35 41 47 and 55 Code 01 will not ash Some codes will limit the oper...

Page 401: ...tch Fault X 72 Cylinder 1 or 2 Fault X X X 73 Cylinder 3 or 4 Fault X X X 74 Cylinder 5 to 6 Fault X X X 92 Intake Valve Actuator 1 or 2 Fault X 93 Intake Valve Actuator 3 or 4 Fault X 94 Intake Valve...

Page 402: ...The codes that have been logged can be cleared with Caterpillar electronic service tools The codes that have been logged in the memory of the ECM will be automatically cleared from the memory after 10...

Page 403: ...the Customer Speci ed Parameters section For detailed instructions on programming the engine for optimum performance and for optimum fuel economy consult your Caterpillar dealer 5 1 12 Engine Startin...

Page 404: ...on key switch to the START position in order to crank the engine Do not push the throttle or hold the throttle downward while the engine is cranked The system will automatically provide the correct am...

Page 405: ...testing see your Caterpillar dealer Turn the start switch on the stalled engine to the OFF position Turn off all accessories Connect one positive end of the jump start cable to the positive cable term...

Page 406: ...the engine after a speci c time period of idling The idle time can be programmed from three minutes to 1440 minutes 24 hours If the idle shutdown timer is set to 0 minutes the idle shutdown feature is...

Page 407: ...to a minimum Use an rpm that is from 1200 to 1600 rpm Use only enough rpm to pick up the next gear Progressive shifting also reduces the acceleration rate Top gear is reached sooner because less time...

Page 408: ...ne rpm limit for long steep hills when braking is required Speed reductions and future stops should be anticipated Downshifts should be avoided The amount of braking should be minimized in order to im...

Page 409: ...periodic maintenance on all driven equipment 5 1 15 Cold Weather Operation 5 1 15 1 Radiator Restrictions Caterpillar discourages the use of air ow restriction devices that are mounted in front of rad...

Page 410: ...led between the fuel tank and the engine mounted fuel lter The primary fuel lter and the fuel supply line are commonly affected by cold fuel The primary fuel lter is mounted in the engine compartment...

Page 411: ...450 LXi Owner Manual Rev C NOTES...

Page 412: ...speed idle time PTO time percent idle hour idle fuel and PTO fuel These parameters may relate to trip segments or to the engine history A Driver and a Fleet Trip Segment is available for the C13 engi...

Page 413: ...bbreviation Metric Unit Abbreviation Distance Miles MI Kilometers KM English Speed Revolutions per minute RPM Revolutions per minute RPM Fuel Economy Miles per gallon MPG Kilometers per liter KPL Lite...

Page 414: ...lay allows an inside view of the engine s operation The Messenger s display provides information to the driver from the engines Electronic Control Module ECM through the J1708 Data Link The Messenger...

Page 415: ...5 2 Engine Messenger System 450 LXi Owner Manual 5 2 4 Rev C Figure 3 Screen maps for the heavy duty truck engine columns 1 4...

Page 416: ...450 LXi Owner Manual 5 2 Engine Messenger System Rev C 5 2 5 Figure 4 Screen map for the heavy duty truck engine column 2 driver eet lifetime...

Page 417: ...5 2 Engine Messenger System 450 LXi Owner Manual 5 2 6 Rev C Figure 5 Screen map for the heavy duty truck engine screen map column 3...

Page 418: ...450 LXi Owner Manual 5 2 Engine Messenger System Rev C 5 2 7 Figure 6 Screen map for the heavy duty truck engine column 4...

Page 419: ...5 2 Engine Messenger System 450 LXi Owner Manual 5 2 8 Rev C Figure 7 Screen map for the heavy duty truck engine column 5...

Page 420: ...450 LXi Owner Manual 5 2 Engine Messenger System Rev C 5 2 9 Figure 8 Screen maps for the heavy duty truck engine columns 6 7...

Page 421: ...5 2 Engine Messenger System 450 LXi Owner Manual 5 2 10 Rev C Figure 9 Screen maps for the heavy duty truck engine columns 8 10...

Page 422: ...450 LXi Owner Manual 5 2 Engine Messenger System Rev C 5 2 11 Figure 10 Screen maps for the heavy duty truck engine column 11...

Page 423: ...MPG AVERAGE FUEL ECONOMY MPG Fuel Economy MPG Average MPG Current Fuel Economy The Average Fuel Economy of the Fleet Trip Segment With a vehicle speed of zero the fuel economy is zero Data is availab...

Page 424: ...ss the Up arrow button in order to view COOLANT TEMP OIL PSI Press the Down arrow button in order to view COLD MODE MULTI TORQUE Cold Mode On Off Multi Torque On Off Code Mode Multi Torque The engine...

Page 425: ...rmation for two drivers for the Fleet Trip Segment The Messenger display provides the driver with the capability to enter the current state The information on the state is part of the Fleet Trip Segme...

Page 426: ...ent reset DRIVER ID1 1000 miles DRIVER ID2 1800 miles State 1 500 miles State 2 1500 miles State 3 800 miles 3300 DRIVER ID1 entered as driver DRIVER ID1 1000 miles DRIVER ID2 2300 miles State 1 500 m...

Page 427: ...5 2 6 The Driver Totals Information for the 3176B 3176C 3406E C 10 C11 C 12 C13 C15 C 15 and C 16 Engines The Driver Trip Segment is set by the driver The driver sets the point to begin and the driver...

Page 428: ...p Segment PTO Fuel and PTO Time Right arrow Fleet Trip Fuel and Engine Hours DRV GAL PTO HR Driver Trip Segment PTO Fuel Used Driver Trip Segment PTO Time Shows PTO fuel during the current Driver Trip...

Page 429: ...st be programmed into the ECM The power to the display must be turned OFF and ON In order for the display to recognize the change Fleet Owner Control for Reset of the Fleet Trip Segment The Fleet Trip...

Page 430: ...calculated from Fleet Idle Hours divided by Total Fleet Hours If the 3176B 3176C 3406E C 10 C11 C 12 C13 C15 C 15 and C 16 engine ECM has been programmed to allow the Fleet Trip Reset the Down button...

Page 431: ...s Average Vehicle Speed for the engine to date Left arrow Fleet Trip Segment Distance Traveled and Average Vehicle Speed Up arrow Lifetime total miles and average fuel economy screen Down arrow Lifeti...

Page 432: ...n From the title screen the Left arrow button moves to the LIFETIME TOTALS title screen The Right arrow button moves to the MAINTENANCE DATA title screen STATE 1 Select A State To View State Trip Data...

Page 433: ...X Target vs Actual XXX The screen will display the threshold score This is referred to as the target score This may be viewed on the top line The bottom line of the display will indicate the current o...

Page 434: ...ECM has not been programmed to record PM 1 PM 1 RANGE MI or HR LAST MI or HR PM 1 Maintenance Due Data This screen shows the PM 1 Maintenance Interval The screen also shows the previous PM 1 Maintenan...

Page 435: ...are active The display will continue to show these codes until any button is pressed The display will continue to show these codes until the diagnostic goes from an active state to an inactive state...

Page 436: ...ut Open Circuit X 32 06 Turbo Wastegate Solenoid Short Circuit X 32 11 Turbo Wastegate Solenoid Output Short to Batt X 41 03 8 Volt Supply Above Normal X 41 04 8 Volt Supply Below Normal X 43 02 Ignit...

Page 437: ...Temperature Sensor Open Circuit X 105 04 Intake Manifold Air Temperature Sensor Short Circuit X 105 11 Very High Intake Manifold Air Temperature X 108 03 Atmospheric Pressure Sensor Open Circuit X 10...

Page 438: ...uel Temperature Sensor Open Circuit X 174 04 Fuel Temperature Sensor Short Circuit X 190 00 Engine Over Speed Warning 4 190 12 Loss of Engine Crank Sensor RPM Signal X 191 07 Transmission Not Respondi...

Page 439: ...d the power turned ON again in order for the display to recognize the charge Table 15 Theft Deterrent Entry Screens Screen Parameter Description Theft Deterrent Status Theft Deterrent Title Screen The...

Page 440: ...d be recorded immediately after a Fleet Trip Segment Reset Calculate the Actual Fuel Economy after driving on a typical route for an extended period of time Calculate the fuel economy from the Fuel Us...

Page 441: ...e three languages are English French or Spanish The units of measure for the display may be selected by the driver There are four groups of units English units miles US gallons psi and F English units...

Page 442: ...darkened by pressing and releasing the Right arrow until the background is satisfactory The Down arrow button may be used in order to change the backlight The backlight may be turned off by pressing...

Page 443: ...p arrow button or the Down arrow button in order to scroll through numbers 0 to 9 Figure 14 Enter Identi cation of the driver Only the DRIVER IDs that have been entered during the current Fleet Trip S...

Page 444: ...9 Press the Down arrow button or the Up arrow button in order to scroll through letters A to Z The Right arrow button and Left arrow button move between locations for the characters A space may be en...

Page 445: ...screen shows the Current State of operation If a state has not been entered the message No Active State will appear The No Active State will occur only with a new display until one state is entered T...

Page 446: ...ifetime Totals Have Been Reset Probable Cause The engine ECM was recently replaced Determine the reason for the reset and avoid the conditions that caused this event If a different system problem is s...

Page 447: ...4 km h 127 mph VSL Protection 1000 to TEL rpm TEL rpm Tachometer Calibration 12 0 to 500 0 pulses per revolution 113 0 pulses per revolution Soft Vehicle Speed Limit No Yes No Two Speed Axle Low Speed...

Page 448: ...TEL PTO TEL TEL PTO Kickout Vehicle Speed Limit 2 to 204 km h 1 to 127 mph 2 km h 1 mph Max PTO Vehicle Speed 24 to 204 km h 15 to 127 mph 204 km h 127 mph Torque Limit 270 N m 200 lb ft to Rated Tor...

Page 449: ...ow Idle Shutdown Override J1587 Outside Temp Based No Outside Temperature Based Yes Yes Minimum Idle Shutdown Outside Temp 40 to 49 C 40 to 120 F 49 C 120 F Maximum Idle Shutdown Outside Temp 40 to 49...

Page 450: ...sh PM 1 Reset No Yes No Dash Fleet Trip Reset No Yes No Dash State Selection No Yes Yes Theft Deterrent System Control Auto Enable No Yes No Theft Deterrent Password Four Characters 0000 Quick Stop Ra...

Page 451: ...er J1939 Instrument Cluster None J1 P1 58 Remove PTO Resume Switch J1 P1 60 J1939 Body Controller J1939 Cab Controller J1939 Instrument Cluster None J1 P1 60 PTO Engine RPM Set Speed Input A J1 P1 46...

Page 452: ...J1939 Instrument Cluster J1 P1 22 Retarder Off Low Medium High Switch J1 P1 23 40 J1939 Body Controller J1939 Cab Controller J1939 Instrument Cluster J1 P1 23 40 Service Brake Pedal Position Switch 1...

Page 453: ...d Fan Control Type None On Off PWM On Off DC Three Speed Fan PWM Three Speed Fan DC Variable Speed Fan Option S None PTO Active Output J1 P1 19 None None CUSTOMER PASSWORDS Customer Password 1 8 Digit...

Page 454: ...Speed Limit Two Speed Axle Low Speed Range Axle Ratio Nominal Axle Ratio High Speed Range Axle Ratio Table 22 CRUISE CONTROL PARAMETERS Low Cruise Control Speed Set Limit High Cruise Control Speed Set...

Page 455: ...Shutdown Outside Temp A C Switch Fan On Time 0 Off Fan with Engine Retarder in High Mode Engine Retarder Delay Table 27 SMART IDLE PARAMETERS Battery Monitor and Engine Control Voltage Table 28 ENGINE...

Page 456: ...use Switch Clutch Pedal Position Switch Retarder Off Low Medium High Switch Service Brake Pedal Position Switch 1 Accelerator Pedal Position Vehicle Speed Input Table 34 OUTPUT SELECTIONS Engine Runni...

Page 457: ...from display to the positive terminal Battery of the power source Connect pin 4 black wire from display to the negative terminal Battery of the power source The display should illuminate The display w...

Page 458: ...ger Display Table 40 Callout Description Quantity 1 Messenger Display 1 2 Buttons 1 3 Mounting Bracket 2 4 6 Pan Head Screw 4 5 Gimbal Mounting Bracket 1 Figure 17 Figure 18 Table 41 CONNECTOR A WIRE...

Page 459: ...This Page Was Intentionally Left Blank...

Page 460: ...I CG 4 oils are acceptable for all Caterpillar diesel engines When the API CG 4 oils are used the oil drain interval should not exceed 75 Percent of the standard oil drain interval for your engine 3 A...

Page 461: ...50 C 122 F SAE 15W 40 9 5 C 15 F 50 C 122 F 5 3 1 4 S O S Oil Analysis Caterpillar has developed a tool for maintenance management that evaluates oil degradation and the tool also detects the early si...

Page 462: ...operate throughout the wide variety of climates From this variety of Caterpillar grease products you will nd at least one of the Caterpillar greases that will meet or exceed the performance requiremen...

Page 463: ...ing System Water Temperature Regulator Cat truck engines with excessive idle time must reduce coolant drain intervals to one half of the stated kilometers miles recommendations or base the coolant ser...

Page 464: ...l cavitation and from corrosion The analysis also tests the ability of the coolant to protect the engine from boiling and from freezing The S O S Coolant Analysis can be done at your Caterpillar deale...

Page 465: ...enance procedures are performed Before each consecutive interval is performed all of the maintenance requirements from the previous interval must be performed Instructions for performing the following...

Page 466: ...Adjust Inspect Adjust Inspect Adjust PM Level 2 Every 320 000 km 200 000 miles or 125 000 L 33 000 US gal of Fuel or 4000 Service Hours or 2 Years Aftercooler Core Cooling System Coolant DEAC Cooling...

Page 467: ...em Primary Filter Fuel System Secondary Filter Fuel Tank Water and Sediment Hoses and Clamps Clean Replace Inspect Check Inspect Inspect Test Add Inspect Clean Tighten Clean Obtain Change Clean Replac...

Page 468: ...s related to the aftercooler 5 3 6 Air Compressor Inspect The function of the pressure relief valve is to bypass air when there is a malfunction in the system for the air compressor The pressure relie...

Page 469: ...ey start switch to the OFF position Remove the key and all electrical loads Turn OFF the battery charger Disconnect the charger The NEGATIVE cable connects the NEGATIVE battery terminal to the ground...

Page 470: ...ed to the OFF position and remove the key and all electrical loads Disconnect the negative battery terminal at the battery that goes to the start switch Ensure that the cable cannot contact the termin...

Page 471: ...compressor the alternator is used to adjust the belt tension 5 3 12 2 Adjustment Alternator Belt Slightly loosen mounting bolt 2 and adjusting nut 1 Move the pulley in order to adjust the belt tensio...

Page 472: ...pect Injector Exhaust Rocker Arm Screws Inspect Master Piston Fork Assembly Inspect Slave pistons Inspect External Hose Assembly Inspect Housings Inspect Fuel Pipes Inspect Hold Down Bolts Inspect Acc...

Page 473: ...head Bridges Valve Stem Caps Inspect Inspect Injector Exhaust Rocker Arm Screws Inspect Inspect Master Piston Fork Assembly Inspect Inspect Slave pistons Inspect Inspect External Hose Assembly Inspect...

Page 474: ...Technology Group Outside Illinois 1 800 542 TOOL Inside Illinois 1 800 541 TOOL Canada 1 800 523 TOOL NOTICE Use of commercially available cooling system cleaners may cause damage to cooling system c...

Page 475: ...nt of cleaner per 3 8 to 7 6 L 1 to 2 US gal of the cooling system capacity Install the cooling system ller cap Start and run the engine at low idle for a minimum of 90 minutes The coolant temperature...

Page 476: ...rval if the following conditions exist The engine overheats frequently Foaming is observed The oil has entered the cooling system and the coolant is contaminated The fuel has entered the cooling syste...

Page 477: ...ller cap is damaged discard the old cooling system ller cap and install a new cooling system ller cap If the gasket that is on the cooling system ller cap is not damaged us a 9S 8140 Pressurizing Pum...

Page 478: ...lant Antifreeze and SCA Use the 8T 5296 Coolant Conditioner Test Kit or use the 4C 9301 Coolant Conditioner Test Kit in order to check the concentration of the SCA WARNING Pressurized System Hot coola...

Page 479: ...re regulator WARNING Pressurized System Hot coolant can cause serious burns To open the cooling system ller cap stop the engine and wait until the cooling system components are cool Loosen the cooling...

Page 480: ...e damper for any of the following reasons The damper is dented cracked or leaking The paint on the damper is discolored from heat The engine has had a failure because of broken crankshaft Analysis of...

Page 481: ...cause burns Allow additional time for the engine to cool before measuring adjusting the unit injectors The electronic unit injectors use high voltage Disconnect the unit injector enable circuit conne...

Page 482: ...lement becomes dirty the pressure differential rises If your engine is equipped with a different type of service indicator follow the OEM recommendations in order to service the air cleaner service in...

Page 483: ...he hose Install hose clamp 2 4 5 5 3 28 Engine Crankcase Breather Clean If the crankcase breather is not maintained on a regular basis the crankcase breather will become plugged A plugged crankcase br...

Page 484: ...3277 Pan Optional Shallow This pan has an overall height of 278 mm 10 9 inch 5 3 31 1 Check Calibration at the First Oil Change The engine oil level will vary depending on the angle and the slant of...

Page 485: ...front to back tilt The slant is the sideways tilt The oil level gauge markings must be veri ed in order to ensure that they are correct Verify the oil level gauge markings at the rst oil change Verif...

Page 486: ...oil change The amount of oil that has been added since the last oil change To ensure that the sample is representative of the oil in the crankcase obtain a warm well mixed oil sample To avoid contamin...

Page 487: ...the engine crankcase oil If the engine is equipped with a drain valve turn the drain valve knob counterclockwise in order to drain the engine oil After the engine oil has drained turn the drain valve...

Page 488: ...5 3 34 3 Fill the Engine Crankcase Remove the oil ller cap Refer to Lubricant Speci cations section of this manual for more information Fill the crankcase with the proper amount of engine oil Refer to...

Page 489: ...kilometers or miles between oil change intervals For example a C13 Engine with an average fuel consumption of 3 km L 7 mpg in a light duty application will have a maximum permissible oil change inter...

Page 490: ...e met CH 4 and CI 4 oils that have not met the requirements of Caterpillar s ECF 1 Speci cation may cause reduced engine life 1 2 Table 2 Maximum Permissible Oil Change Intervals for On Highway C11 an...

Page 491: ...ng Lubricate Lubricate the grease tting that is on the fan drive bearing with Bearing Lubricant or the equivalent Inspect the fan drive pulley assembly for wear or for damage If the shaft is loose an...

Page 492: ...ened and the fuel system is pressurized Lock the fuel priming pump 1 c d e WARNING Fuel leaked or spilled onto hot surfaces or electrical components can cause a re To help prevent possible injury turn...

Page 493: ...r if the priming valve 3 is left in the Closed Prime position 5 3 37 2 The Engine Has Been Run Out of Fuel Turn the ignition switch to the OFF position Fill the fuel tank s with clean diesel fuel Turn...

Page 494: ...ion in order to prime the fuel system Open air purge screw 2 for the fuel lter by three full turns Do not remove the air purge screw While you operate the hand priming pump 1 observe air purge screw 2...

Page 495: ...ement 2 and the lter case 3 Tighten the bolt 1 to a torque of 24 4 N m 18 3 lb ft 7 NOTICE Do not ll the fuel lters with fuel before installing them The fuel would not be ltered and could be contamina...

Page 496: ...he fuel lters with fuel before installing them The fuel would not be ltered and could be contaminated Contamination fuel will cause accelerated wear to fuel system parts NOTICE The water separator is...

Page 497: ...regularly and obtaining fuel from reliable sources can help to eliminate water in the fuel WARNING Fuel leaked or spilled onto hot surfaces or electrical components can cause a re To help prevent pos...

Page 498: ...ly allow adequate time for the sediment to settle before lling the engine fuel tank Internal baf es in the bulk storage tank will also help trap sediment Filtering fuel that is pumped from the storage...

Page 499: ...pressurized water in order to soften mud Clean the core from both sides Use a degreaser and steam for removal of oil and grease Clean both sides of the core Wash the core with detergent and hot water...

Page 500: ...charger Inspect Periodic inspection and cleaning is recommended for the turbocharger compressor housing inlet side If the turbocharger fails during engine operation damage to the turbocharger compress...

Page 501: ...es Inspect the water pumps for coolant leaks Excessive coolant leakage may indicate the need to replace the water pump seal For the removal of water pumps and the installation of water pumps and or se...

Page 502: ...daily basis in order to ensure that only clean fuel enters the fuel system Inspect the wiring and the wiring harnesses for loose connections and for worn wires or frayed wires Inspect the ground stra...

Page 503: ...rning the service of an engine the problem will normally be managed by the dealer in your area Your satisfaction is a primary concern to Caterpillar and to Coachworks To get in touch with the Caterpil...

Page 504: ...ement of fuel lter cartridge 10 Removal of sediment in fuel tank 11 Cleaning of water jacket radiator interior 12 Replacement of fan belt 13 Check of valve clearance 14 Replacement of air cleaner elem...

Page 505: ...ter 6 times of cleaning 3 Consult your local KUBOTA Dealer for this service 4 Replace only if necessary The items listed above marked are registered as emission related critical parts by KUBOTA in the...

Page 506: ...1 32 8 40 1 0 5 No 3 40 The cetane number is required not to be less than 45 IMPORTANT Be sure to use a strainer when lling the fuel tank or dirt or sand in the fuel may cause trouble in the fuel inje...

Page 507: ...ds every two years If the fuel pipes and clamp bands are found worn or damaged before two years time replace or repair them at once After replacement of the pipes and bands air bleed the fuel system 1...

Page 508: ...51 U S gals 7 6L 2 01 U S gals F2803 BG 12 0L 3 17 U S gals 90mm 3 54 in oil pan depth is optional Oil quantities shown are for standard oil pans IMPORTANT Engine oil should be MIL L 2104C or have pro...

Page 509: ...before checking the engine oil level Add oil if necessary 1 2 3 4 5 CAUTION To avoid personal injury Be sure to stop the engine before draining engine oil When draining engine oil place a container un...

Page 510: ...t If the radiator is provided with a reserve tank check the coolant level of the reserve tank When it is between the FULL and LOW marks the coolant will last for one day s work 2 Check to see that two...

Page 511: ...tes further or while the steam is blowing out Checking that there is no danger such as burns eliminte the cause of overheating according to the manual see Troubleshooting section And then start the en...

Page 512: ...ion such as rubber gloves If you should drink anti freeze throw up at once and seek medical attention When anti freeze comes in contact with the skin or clothing wash it off immediately Do not mix dif...

Page 513: ...ake sure the wing bolt for the element is tight enough If it is loose dust and dirt may be sucked in wearing down the cylinder liner and piston ring earlier and thereby resulting in poor power output...

Page 514: ...ative terminal rst When connecting the cable to the battery start with the positive terminal rst If reversed the contact of tools on the battery may cause a short 1 Thick cable red 2 Battery case 3 Ea...

Page 515: ...de ection of the belt falls within acceptable limits Replace fan belt if it is damaged 1 2 3 4 IMPORTANT If belt is loose or damaged and the fan is damaged it could result in overheating or insuf cien...

Page 516: ...the fuel system Thick carbon deposits on ori ce of injection nozzle This is caused when water or dirt is mixed in the fuel Clean the nozzle injection piece being careful not to damage the ori ce Chec...

Page 517: ...e No 2 D diesel fuel Check the fuel injection pump element and delivery valve assembly and replace as necessary 5 4 11 3 When Engine Suddenly Stops Cause Countermeasures Lack of fuel Check the fuel ta...

Page 518: ...ter base gasket 5 4 11 6 When Engine Overheats Cause Countermeasures Engine oil insuf cient Check oil level Replenish oil as required Fan belt broken or elongated Change belt or adjust belt tension Co...

Page 519: ...TTERY DEAD OIL VISCOSITY TOO HEAVY MAIN SWITCH TURN SWITCH ON START SWITCH STARTER LOCKOUT RELAY STARTER RELAY STARTER MOTOR SLOW CRANKING SPEED SMOKE FROM EXHAUST CK GLOW PLUGS CK GLOW PLUG RELAY AIR...

Page 520: ...L PRESS SWITCH WITH JUMPER WIRE CHECK POWER TO HOLD CIRCUIT OF RUN SOLENOID CHECK OIL PRESSURE WITH GAUGE HAS POWER HAS NO POWER CHECK SAFETY SHUTDOWN SYSTEM DEFECTIVE SOLENOID REPLACE ENGINE RUNS OK...

Page 521: ...SSIVE EXHAUST SMOKE INSUFFICIENT FUEL TO ENGINE CHECK FUEL LEVEL AIR IN FUEL SYSTEM REPLACE FUEL FILTER CHECK FUEL PUMP EXCESSIVE OIL LEVEL ENGINE COLD INCOMPLETE COMBUSTION OVERFUELING INJECTOR DIRTY...

Page 522: ...450 LXi Owner Manual 5 4 Generator Maintenance Service Rev C 5 4 19 VOLTAGE TEST 0 OR LOW VOLTAGE HIGH VOLTAGE OVERLOAD OUTPUT VOLTAGE OK REPLACE AVR SEE PAGE 5 4 22 SEE NEXT PAGE GENTS1...

Page 523: ...REAKER IS ON TURN ON BREAKER REPLACE FUSE MAIN COIL OUTPUT TO BREAKER 12V BATTERY TEST OK BAD CHECK OHMS ON EXCITER LEADS REPLACE EXCITER WIRING TO PANEL DEFECTIVE BREAKER OHM BRUSHES AND ROTOR INSPEC...

Page 524: ...or Maintenance Service Rev C 5 4 21 12 VOLT BATTERY TEST ONE COIL LOW VOLTAGE BOTH COILS LOW VOLTAGE SENSING VOLTAGE LOW OR NONE REPLACE AVR REPLACE STATOR REPLACE STATOR CHECK CONNECTIONS CHECK ENGIN...

Page 525: ...r Maintenance Service 450 LXi Owner Manual 5 4 22 Rev C OVER LOAD CONDITION DISCONNECT AVR ENGINE PROBLEM CHECK STATOR COIL RESISTANCE SEE ENGINE TROUBLESHOOTING REPLACE AVR AND TEST REPLACE STATOR BA...

Page 526: ...BER SPHERICAL TYPE E TVCS SAME SAME SAE NET CONTINUOUS HP MIN RPM 23 0 1800 33 0 1800 27 1 1800 SAE STANDBY HP MIN RPM 26 0 1800 42 0 1800 30 6 1800 ORDER OF FIRING 1 3 4 2 SAME SAME DIRECTION OF ROTA...

Page 527: ...5 4 Generator Maintenance Service 450 LXi Owner Manual 5 4 24 Rev C NOTES...

Page 528: ...450 to 500 foot pounds Wheel must be on the ground for nal torque Snap front hub cover into front wheel opening after front lug nuts have been properly torqued Place lug nut covers on all lug nuts Ma...

Page 529: ...Under in ation causes needless tire wear and promotes excessive fuel consumption Check tire pressures on a regular basis The Federal Certi cation Label shows the cold tire in ation pressures necessar...

Page 530: ...ght Hitch ball nut must be torqued to 200 ft lb CAUTION Do not tow a vehicle equipped with Allison automatic transmission unless the drive shaft has been removed or the rear wheels raised from the gro...

Page 531: ...450 LXi Owner Manual Rev C NOTES...

Page 532: ...n areas have a laminated wood or tile look oor with acoustical padding Carpets can be cleaned with any standard carpet cleaners 7 1 4 Wood Floors Use any cleaner recommended for cleaning of wood lamin...

Page 533: ...d resistant to mildew rotting and fading Acrylic fabric should be cleaned regularly before substances such as dirt leaves etc are allowed to accumulate on and become embedded in the fabric The fabric...

Page 534: ...Weight Rating 16 000 lbs Curb 46 550 lbs Rear Gross Axle Weight Rating 23 000 lbs Tag Gross Axle Weight Rating 13 000 lbs Towing Capacity 18 500 lbs depending on options 8 1 2 Measurement Speci cation...

Page 535: ...450 LXi Owner Manual Rev C NOTES...

Page 536: ...ur itinerary Connect Timers to Several Outside and Inside Lights Arrange for Lawn Care Things to Take Along with You on Your Trip Supply of Prescription and Non Prescription Medicines sunscreen aspiri...

Page 537: ...problems Check that there are no obstacles to avoid above or below coach Be sure that there is suf cient clearance front and rear Automotive Systems Check Fluid Levels are Normal Oil Power Steering En...

Page 538: ...efore Driving Away Check operation of appliances and special equipment Check that re extinguishers are fully charged Check operation of interior and exterior lighting Start generator and check 120 VAC...

Page 539: ...LXi Owner Manual 9 1 4 Rev C TRIP JOURNAL use lines provided to write down noteworthy things you want to remember about your trip Date of Trip _____________ Destination _______________________________...

Page 540: ...n Medicines sunscreen aspirin etc Camera and Film Supply Heating Pads Ice Bags First Aid Materials etc Stationery Envelopes and Stamps Telephone Number List Special Pet Supplies medicines shampoos gro...

Page 541: ...problems Check that there are no obstacles to avoid above or below coach Be sure that there is suf cient clearance front and rear Automotive Systems Check Fluid Levels are Normal Oil Power Steering En...

Page 542: ...efore Driving Away Check operation of appliances and special equipment Check that re extinguishers are fully charged Check operation of interior and exterior lighting Start generator and check 120 VAC...

Page 543: ...LXi Owner Manual 9 1 8 Rev C TRIP JOURNAL use lines provided to write down noteworthy things you want to remember about your trip Date of Trip _____________ Destination _______________________________...

Page 544: ...n Medicines sunscreen aspirin etc Camera and Film Supply Heating Pads Ice Bags First Aid Materials etc Stationery Envelopes and Stamps Telephone Number List Special Pet Supplies medicines shampoos gro...

Page 545: ...are no obstacles to avoid above or below coach Be sure that there is suf cient clearance front and rear Automotive Systems Check Fluid Levels are Normal Oil Power Steering Engine Coolant Windshield Wa...

Page 546: ...efore Driving Away Check operation of appliances and special equipment Check that re extinguishers are fully charged Check operation of interior and exterior lighting Start generator and check 120 VAC...

Page 547: ...LXi Owner Manual 9 1 12 Rev C TRIP JOURNAL use lines provided to write down noteworthy things you want to remember about your trip Date of Trip _____________ Destination ______________________________...

Page 548: ...0 221 7197 Phone 616 396 1391 Fax GM Sales Mgr John Dykstra Service Mgr Mike Meulenberg HOLLAND MOTOR HOMES www hollandmotorhomes com 7490 Copley Park Place San Diego CA 92111 800 961 4464 Phone 858 8...

Page 549: ...ale Hwy Zip 93308 P O Box 1848 Bakers eld CA 93303 Phone 805 325 9001 City of Industry Valley Detroit Diesel Allison Inc 13644 E Nelson Ave City of Industry CA 91746 Phone 818 333 1243 Fresno Valley D...

Page 550: ...lison Inc 500 S Lombard Road Chicago Addison IL 60101 Phone 708 620 2000 Rock Island Interstate Detroit Diesel Inc 3806 78th Ave West Rock Island IL 61201 Phone 309 787 4601 INDIANA Fort Wayne Clarke...

Page 551: ...48601 Phone 800 906 4235 MINNESOTA Minneapolis Interstate Detroit Diesel Inc 2501 E 80th Street Minneapolis MN 55425 Phone 612 854 5511 Virginia Interstate Dietroit Diesel Inc 1921 16th Ave West Virgi...

Page 552: ...vington Detroit Diesel 6200 Swiggett Road P O Box 18949 Greensboro NC 27419 8949 Phone 910 292 9240 Morehead City Covington Detroit Diesel 210 Arendell Street Morehead City NC 28557 Phone 919 726 9881...

Page 553: ...Sipe Rd R D 1 Exit 13 I 83 York Haven PA 17370 Phone 717 938 5141 Zelienople Penn Detroit Diesel Allison Inc 11 Progress Road U S Hwy 19th North Pittsburgh Zelienople PA 16063 Phone 412 776 3237 SOUT...

Page 554: ...esel Inc 3504 Shipwright Street Zip 23703 P O Box 7788 Portsmouth VA 23707 0788 Phone 804 484 6230 Richmond Western Branch Diesel Inc I 95 North at Atlee Road Ashland VA 23005 P O Box 9730 Richmond VA...

Page 555: ...86 0092 Parts FAX 904 886 0093 Pr vost Car Inc TN 529 Hickory Hill Blvd Whites Creek TN 37189 877 299 8881 615 299 8881 FAX 615 299 8865 Pr vost Car Inc TX 15200 Frye Road Fort Worth TX 76155 866 773...

Page 556: ...450 LXi Owner Manual 10 1 Where to Go for Service Rev C 10 1 9...

Page 557: ...450 LXi Owner Manual Rev C NOTES...

Page 558: ...OR 1 7 8 6 5 4 3 2 FRAME LR DIN SLIDE OUT BATH FLP B LIVING ROOM BED ROOM C S BAY MULTIPLEX LR DIN SLIDE OUT BATH FLP A BAY DC LOAD CENTER LIVING ROOM BED ROOM R S OVERHEAD PANEL L H GAUGES DATALINK F...

Page 559: ...2V 24V 24V C10 12V CHASSIS 12V CHASSIS C11 C12 24V CHASSIS 24V CHASSIS C13 C15 C16 A2 101 A2 102 A2 109 A2 110 A2 117 A2 118 A2 125 A2 126 A2 104 A2 112 A2 120 A2 128 A3 109 A4 104 A4 109 A4 110 MBC12...

Page 560: ...K A4 020 ATC LT A4 021 A4 024 A4 128 A4 029 A4 132 FIRE A4 033 A4 234 A4 235 A2 MODULE A3 MODULE A4 MODULE PMS PWR 24 PMS GND SYS WAKE MBC POWER C5 9 8 5 ADJ PEDAL A MBC023 ADJ PEDAL MBC225 12V 12V 24...

Page 561: ...D 4 GND 3 GND 2 GND 1 GND A2 033 A3 033 A4 033 PMS GND C8 GND FUEL SEN GND A4 005 A4 021 A4 016 A4 024 GEN SENSOR GND DRL GND TELLTALE GND GND A A4 029 A3 016 GND 12 GND 11 C17 FULE CONTAM LT CHECK EN...

Page 562: ...C318 A2 015 ABS TRACTION CONTROL SW C319 MIRROR HEAT SWITCH C325 A2 019 GND 17B GND 45 GND 45B GND 45A DIM 37 DIM 7 13 GND CRUISE GND 19 GND 5 GND 6 CAM SW GND GND 1A GND 1 GND 1B GND 5A 15 14 13 12 1...

Page 563: ...SW C319 MIRROR HEAT SWITCH C325 A2 019 GND 17B GND 45 GND 45B GND 45A DIM 37 DIM 7 13 GND CRUISE GND 19 GND 5 GND 6 CAM SW GND GND 1A GND 1 GND 1B GND 5A 15 14 13 12 11 6 7 8 9 10 5 4 3 2 1 1 2 3 4 5...

Page 564: ...R PWR J1587 J1587 DIM 6 C279 1 2 3 4 5 6 SPEEDO IGN SPEEDO GND 22 DIM 38 J1587 A J1587 A 5 J1587 J1587 C J1587 A J1587 B SPEEDO METER J1587 B J1587 A J1587 C J1587 6 J1587 J1587 7 DIMMER B ZONE INTERF...

Page 565: ...D 2 GND 3 GND 4 GND 5 GND 6 GND 7 GND 8 GND 16 C400 C401 1 2 ADJ PEDAL SIG 1 B2 011 SPARE B2 015 SPARE C820 ADJ PEDAL B2 I08 SPARE HVAC 24V 30A GND 4B A B B2 114 C408 7 5A 24V BATT CHASSIS DASH HARNES...

Page 566: ...CHASSIS B1 101 B1 102 B1 109 B1 110 B1 117 B1 118 B1 125 B1 126 B1 104 B1 112 B2 101 B2 109 B2 110 B2 125 B2 126 B2 112 B2 117 B2 104 24V POWER C400 C401 1 2 ADJ PEDAL SIG 1 B2 011 SPARE B2 015 SPARE...

Page 567: ...D M2 WIPER PARK M2 WIPER LOW M2 WIPER HI M2 ONSTAR 12V HEAD LAMP COMMAND GND 16 HVAC 24V 30A GND 4B A B B2 114 C408 7 5A 24V BATT CHASSIS DASH HARNESS INTERFACE SMART WHEEL ECU C407 B1 129A B A GND 4A...

Page 568: ...EVEL PARK BRK AIR LVL PWR LVL WARN LT COMP UNLOCK STOP ENG LT COMP LOCK SPARE 4 115S31 24V CMPT LOCK CHECK ENG LT PARK AND ACC SPARE 10 SAFELINE LT SHIFT INHBIT FUEL CONTAM LT AMMETER AMMETER SUSP DUM...

Page 569: ...GND 3MPH AIR LVL TAG DUMP LT SUSP DUMP LT GND 3 LVL WARN LT AIR PRESS GND GND 4 AIR PRESS SW SPARE 10 IGN WEBASTO SPARE 5 SHIFT INHIBIT LEVEL SW PARK AND ACC GND 9 COMP LTS C COMP UNLOCK C COMP LOCK...

Page 570: ...A2 124 IGN WEBASTO TAG AXLE AUX BAT S TERM ENG BRK DASH LT 3MPH AIR LVL PRX3 GND J1587 J1587 18157 GPS SPARE 3 SPARE 8 123V6 MBC231 AUX BATT AIR PRESS SW AIR PRESS GND GND 1 A C PRESS SW ABS DIAG LOG...

Page 571: ...GA BROWN STOP LTS 12 GA RED TURN LTS 12 GA BLUE TAIL LT B TAIL LT C D1 124 D1 124A D1 129 D1 129A D1 121 D1 121A D1 113D D1 113D 4 5 3 2 1 1 2 3 5 4 4 5 3 2 1 1 2 3 5 4 4 5 3 2 1 1 2 3 5 4 4 5 3 2 1...

Page 572: ...3 5 4 4 5 3 2 1 1 2 3 5 4 4 5 3 2 1 1 2 3 5 4 1 K1 K2 K3 K4 K5 K6 K7 J1 J2 J3 J4 J1 J2 J3 GREEN BROWN WHITE YELLOW 5 4 3 2 1 D1 113D D1 121A D1 129A D1 124A TAIL LT C 6 TAIL LTS TAIL LT C GND A TAIL L...

Page 573: ...1 108E D1 108D 9 D1 108C D1 108A D1 124A D1 113 114B D1 129 130 D1 121 122 D1 113 114F GND P THIRD BRAKE LT THIRD BRAKE LT GND R D1 113 114E D1 113 114D GND L THIRD BRAKE LT C102 C101 C103 S9 D1 113A...

Page 574: ...COACH BATT RELAY GROUND RELAY DELAY MODULE C244 12 11 6 7 8 9 10 5 4 3 2 1 X W V U T S R P C241 N M L K F G H J E D C B A FRAME HARNESS INTERFACE AMMETER AMMETER GND 1C COOLANT SOL HI COOLANT SOL LO...

Page 575: ...RL ABS DIAG 7 D1 007 D1 129 D1 113 7 TAIL LT A D1 124 AIR DRYER D1 121 8 6 5 2 1 3 4 4 3 1 2 5 6 8 D2 205 D2 222 D2 224 7 D2 015 D2 007 7 5 D2 011 D2 003 D2 033 D2 INPUT COM D2 PWR B D2 PWR A 8 6 5 A...

Page 576: ...D3 003 113V4 D3 027 7 ENG BRK MED HI ENG SERV BRAKE 7 SHIFT ENABLE TRANS SERV BRAKE FAST IDLE ENG BRK HI LO THROT INTERLOCK 8 6 5 2 1 3 4 C21 C22 C23 C24 C25 C27 C26 C30 C28 C29 C31 A B D3 INPUT COM D...

Page 577: ...CHARGE 1 ENG PWR 24 D2 003 STARTER D2 007 ENG GND ECL 12 D2 011 PRX IGN 12V IGN AIR DRYER ALT CHARGE 2 J170 ENG SERV BRAKE ENG BRK LO HI J1587 J1587 ENG BRK MED HI J1587 A SHIFT ENABLE J1587 A 143V32...

Page 578: ...3 ALT CHARGE 1 ENG PWR 24 D2 003 STARTER D2 007 ENG GND ECL 12 D2 011 PRX IGN 12V IGN AIR DRYER ALT CHARGE 2 J170 ENG SERV BRAKE ENG BRK LO HI J1587 J1587 ENG BRK MED HI THROT SUP J105B J1587 D C819 C...

Page 579: ...2 SPARE 3 SPARE 5 SPARE 13 THROT SUP J105B J1587 D 15 25 ENG BRAKE LO HI 26 24 23 20 19 21 22 56 55 53 54 57 58 60 J153 PWR 59 FAST IDLE 49 ENF SERV BRAKE ENG BRAKE MED HI 50 48 47 38 39 44 43 40 45 4...

Page 580: ...D2 011 RUN SWITCH A B C CMPT C5 H G F E D C B A ENGINE CONTROL BOX X W V U T S R P C821 N M L K F G H J E D C B A D ZONE HARNESS INTERFACE ALT CHARGE 1 ENG PWR 24 D2 003 STARTER D2 007 ENG GND ECL 12...

Page 581: ...ILLUM Q ILLUM S ILLUM T FAN 2 FAN 2 THERM 2 FAN 1 FAN 1 THERM 1 FAN GND SUPPLY HIGH LOW LOW VOLTAGE A V PWR RR MIR CIG SAT ANT STEP COV IN STEPWELL COV OUT GLC PWR 1 STEPWELL LTS MUSICAL HORN SPARE M...

Page 582: ...M GND E ILLUM GND H ILLUM GND N ILLUM GND M ILLUM GND L ILLUM M ILLUM N ILLUM K ILLUM J ILLUM L ILLUM D ILLUM E ILLUM F ILLUM G ILLUM H ILLUM GND K ILLUM GND J ILLUM GND G ILLUM GND D ILLUM GND W ILLU...

Page 583: ...N GND SUPPLY HIGH LOW LOW VOLTAGE A V PWR RR MIR CIG SAT ANT STEP COV IN STEPWELL COV OUT GLC PWR 1 STEPWELL LTS MUSICAL HORN SPARE MOD B GND SWITCH GND A SWITCH GND B SWITCH GND C CAT MSGR CAT ILLUM...

Page 584: ...AUGE PANEL TV RELAY GND GLC PANEL I MODULE GND SIG 3 2 8 7 6 5 4 3 2 1 C955 C956 1 1 2 3 4 5 12V 1 2 3 GLC GEN START A GEN RUN STOP 51 52 53 DIODE ARRAY LR A C FAN RS 10 11 12 LR A C FAN RS LR A C FAN...

Page 585: ...EFT SHADE LEFT SHADE RIGHT SHADE ENT DOOR SHADE PILOT SHADE CO PILOT SHADE C938A GLC PWR 1 SEE SHT 1 SEE SHT 1 MAG DR SW SIG 3 THERM MOD SIG ON STAR IGN C952 BEDROOM TV RELAY GND GLC PANEL I MODULE GN...

Page 586: ...A STEPWELL COV GND C960 C933 C938 D1 ANODE D1 CATHODE BACK UP SIG LEFT TURN 41B RIGHT TURN A RIGHT TURN B LEFT TURN B VIDEO SWITCHER CHASSIS GND CAMERA SW 1B CAMERA SW 2B 12A 12B CHASSIS GND CHASSIS G...

Page 587: ...J1587 D J1587 A J1587 A TRANSMISSION J1587 DATA LINK SH GN YL GN B C SH C B INTERFACE J1939 B C A SH YL A GN YL A SH C SH GN YL A B GN YL GATEWAY J1939 I O CONTROLS J1587 B J1587 B C600 11 12 E F C615...

Page 588: ...7 BR CEL LT A BR CEL LT A BED A C EMS 1 BED A C EMS 2 BED A C FUR 2 BED A C FUR 1 BED A C BED A C BLOCK 56 BEDROOM A C 1 2 3 4 GLASS SNESOR 3 GLASS SNESOR 1 GLASS SNESOR 2 BLOCK 60 GLASS SENSOR BLOCK...

Page 589: ...12V RECEPT BR SP LT BR SP LT BR SW PL SIG 2 BR SW PL SIG 4 LH BR WD VISTA LT LH BR WD VISTA LT BR SP LT A BR SP LT A BR SP LT B BR SP LT B SPARE 16 SPARE 16 SPARE 15 SPARE 15 SPARE 14 SPARE 14 BLOCK 5...

Page 590: ...LT A BR SP LT A BR SP LT B BR SP LT B BEDROOM SLIDE BLOCK 58 BEDROOM SPOTTER LIGHT BLOCK 67 LH WINDOW VISTA LIGHT 12 13 3 1 2 1 2 3 4 5 6 7 8 9 MARKER LIGHT INTERFACE MARKER LT MARKER LT TURN SIG TURN...

Page 591: ...4 BLOCK 43 1 2 3 SPARE 12 SPARE 12 SPARE 13 SPARE 13 SLIDE OUT DC CNTL SIGNAL FRONT DC CONTROL SIGNAL 10K HEATER LIVING ROOM MARKER LIGHT MARKER LIGHT FRONT 12V RECEPT RS PORCH LT RS PORCH LT MARKER...

Page 592: ...SPOTTER LIGHT DIN 12V RECEPTACLE DIN 12V RECPT DIN 12V RECPT BLOCK 39 BATH TST SIG BATHROOM CEILING LIGHTS BATHROOM CEILING LIGHTS WASHER DRYER CLOSET LIGHT 1 2 BATH CEL VIS BATH CEL VIS BLOCK 35 BATH...

Page 593: ...WASHER DRYER CLOSET LIGHT 10K HEATER BATHROOM HEATER BATH HEATER BATH BLOCK 59 RIGHT FRONT SHADE RIGHT FRONT SHADE DIN CEL LT DIN CEL LT CO2 DETECT CO2 DETECT LR SP LT 1 LR SP LT 1 DIN WD VIS LT DIN W...

Page 594: ...IG 1 BLOCK 34A BATH CEL LT C BATH CEL LT C BATHROOM CEILING LIGHTS 1 2 BATH VAN SP BATH VAN SP BLOCK 56 BATHROOM VANITY SPOTTER BATHROOM CEILING LIGHTS RH DC CONTROL SIGNAL 1 2 3 SWITCH PANEL BATHROOM...

Page 595: ...R DRYER CLOSET LIGHT 1 2 BATH CEL VIS BATH CEL VIS BLOCK 35 BATHROOM CEILING LIGHTS 10K HEATER BATHROOM HEATER BATH HEATER BATH BLOCK 59A CO2 DETECT CO2 DETECT DIN CEL LT DIN CEL LT CO2 DETECT CO2 DET...

Page 596: ...ER BATHROOM HEATER BATH HEATER BATH BLOCK 59A CO2 DETECT CO2 DETECT DIN CEL LT DIN CEL LT CO2 DETECT CO2 DETECT LR SP LT 1 LR SP LT 1 DIN WD VIS LT DIN WD VIS LT DIN 12V RECPT DIN 12V RECPT DIN LR SW...

Page 597: ...ER BATHROOM CEILING LIGHTS RH DC CONTROL SIGNAL 1 2 3 SWITCH PANEL BATHROOM BAT SW PL SIG 4 1 2 4 BLOCK 51 BATH THERMOSTAT THEROST GND A DIN 12V RECEPTACLE DIN 12V RECPT DIN 12V RECPT BLOCK 39 BATHROO...

Page 598: ...LOCK 40 LR BED ROAD SIDE 1 SPARE 13 SPARE 13 SPARE 12 SPARE 12 SPARE 11 SPARE 11 SPARE 10 SPARE 10 BR 12V RECEPT BR 12V RECEPT BED SP LT BED SP LT SPARE 14 SPARE 14 SPARE 15 SPARE 15 SPARE 16 SPARE 16...

Page 599: ...NDING LT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 13 12 11 10 9 8 7 6 5 4 3 2 1 LR SP LT 1 LR SP LT 1 BATH VAN SP BATH VAN SP BATH CEL LT BATH CEL LT DIN SP LT DIN SP LT DI...

Page 600: ...H BED CLO LT LH BR WD VISTA LT LH BR WD VISTA LT BED AISLE LT BED AISLE LT LH PORCH LT LH PORCH LT 1 2 3 4 5 6 7 8 POWER CORD REEL POWER CORD REEL POWER CORD REEL BLOCK 22 INV 1 DC CNTL SIG 1 INV 1 DC...

Page 601: ...SEN 4 8 FL GY TANK SEN 3 8 FL GY TANK SEN 2 8 FL GY TANK SEN 1 8 FL TANK SEN 7 8 FL TANK SEN 6 8 FL TANK SEN 5 8 FL TANK SEN 4 8 FL TANK SEN 3 8 FL TANK SEN 2 8 FL TANK SEN 1 8 FL GY TANK SEN 8 8 COM...

Page 602: ...E LT BED AISLE LT LH RR LANDING LT LH RR LANDING LT LH BR WD VISTA LT LH BR WD VISTA LT SANI CON SANI CON LH LANDING LT LH LANDING LT RH LANDING LT RH LANDING LT RH RR LANDING LT RH RR LANDING LT 1 2...

Page 603: ...WT FILL VAL FRE WT FILL VAL WATER PUMP WATER PUMP BLOCK 12 DC LOAD CENTER BLOCK 13 DC LOAD CENTER WEBAS HT 1 WEBAS HT 2 WEBAS HT WEBAS HT PL SW 2 24V CMPT LOCK WEBAS HT VAL WEBAS HT VAL SIG DIN VISTA...

Page 604: ...LT DIN SP LT MODULE G 12V FRE WT FILL VAL BAY 12V RECEPT BED SP LT BAY 4 HEATER G GROUND POWER CORD REEL WT HOSE REEL BAY 2 HEATER BK DUMP VAL WATER PUMP GY DUMP VL DC CNTL SIG 4G DC CNTL SIG 2G MODUL...

Page 605: ...IA U S A CCN DR APP BY BY C PAGE __OF__ 1 2 3 4 5 A B C D E F G H 3600A RD 18 GA 3601A YL 18 GA 3602A BK 18 GA 3602D BK 18 GA 3601D YL 18 GA 3600D RD 18 GA 3602C BK 18 GA 3601C YL 18 GA 3600C RD 18 GA...

Page 606: ...OCK 3 AFT LOCK 3 AIR CYLINDERS AIR CYLINDERS AIR CYLINDERS X1 217 0045 00 217 0049 00 4 5 7 6 9 8 PSI SENSOR 24V 12V 2 J6 X2 Cable 4 Cable 7 217 0032 00 Cable 12 FWD RM2 SLIDE MOTOR FWD RM3 SLIDE MOTO...

Page 607: ...le 36 Grn 50 BB 0074395 Cable 39 Blk 25 BB 0074397 BB 0074401 Cable 33 Gray 50 BB 0074392 Cable 26 BB 0074391 Cable 22 Blu 25 Yel 50 Cable 56 Cable 57 BB 0074461 BB 0074461 BB 0074461 BB 0074461 BB 00...

Page 608: ...AT5E RJ45 IN OUT SENSORS MODULAR JACK RJ45 ENCODER RJ45 MODULAR JACK 28 ENCODER RJ45 MODULAR JACK 28 SLIDE MOTOR EXTENSION 20 FT PLUG CAP LOCK SENSOR INTERFACE MODULAR JACK RJ45 LOCK SENSOR INTERFACE...

Page 609: ...DE BAY RECPTS EMSP3 05 BK RECEPTS EMSP3 04 BK FRONT A C EMSP3 03 BK SPARE RECEPTS EMSP3 01 BK BR AV DIN LT FRONT AV RECPT FRONT A C EMSP3 03 BK FRONT A C EMSP3 03 BK BATH RECPT DIN RECPT CO P RECPT BR...

Page 610: ...D CENTER BAY 3 LOCATION BAY 3 LOCATION LOCATION BEDROOM REFRIGERATOR 60A 120 240VAC SIEMENS E0204ML1060SU CB2 SPARE POLE N N N N G EACH POLE CAN TAKE TWO 1 2 POLE BREAKERS DUPLEX RECEPT 12 3 SO CORD G...

Page 611: ...GA RD 0075918 2 GA RD 0075920 2 GA BK 0081444 2 0 BK 0075936 4 GA RD 0075936 4 GA RD 0075937 4 GA RD 0075554 2 GA RD 0075555 2 GA RD 0075523 4 0 RD 0084956 4 0 RD 0084957 4 0 RD F12 250A 0095617 4 0 B...

Page 612: ...RAME INTERFACE HARNESS C241 SOLENOID INTELLITEC FRONT A ZONE 12V A ZONE 24V A ZONE 0075549 2 0 RD 0075554 2 GA RD 0075555 2 GA RD 0075912 1 GA RD D ZONE 24V 12V 0075936 4 GA RD 0075936 4 GA RD 0075937...

Page 613: ...BK 0081446 1 GA RD 0075552 1 0 BK 0076508 0069259 24V B ZONE 12V B ZONE FRONT B ZONE 0072267 00102060 REF DRAWING 0069747 GENERATOR 0076557 1 GA RD 0076564 1 GA BK 1989466 1 GA BK 0076556 1 GA RD GENE...

Page 614: ...D CORPORATION FORT VALLEY GEORGIA U S A CCN DR APP BY BY D PAGE __OF__ MBC MAIN ELECTRICAL PANEL LOWER RIGHT PANEL 0049252 0049246 0049246 0070100 0049246 0079902 REAR ELECTRICAL PANEL 0070100 0077823...

Page 615: ...NNECT 1 REF 0075329 06 3 FOOT HI RES F TYPE RG59 CABLE 3 REF 0075329 07 3 FOOT BI DIRECTIONAL S VIDEO RCA CABLE 1 REF 9 4517033 CABLE COAX RG 6 SHIELDED RADIO SHACK 278 1316 180FT 10 0076819 WIRE 4 CO...

Page 616: ...ER NEUT NEG BATT POS BATT IN INVERTER 2 INV UTIL2 N2 INV UTIL2 L2 HOT 1 AC IN NEUT AC IN HOT 2 BANK AC OUT INV1 N1 INV1 L1 GND BATT NEG 24V BATTERY BATT POS INVERTER NEUT OUT AC OUT HOT 1 HOT 2 IN INV...

Page 617: ...BATHROOM LIGHT 3 RECPT T V FRONT BEDROOM A C AC RELAY PANEL BEDROOM RCPT INSTAHOT ENERGY MANAGEMENT SYSTEM PANEL 3 INVERTER 2 30A INVERTER 1 30A SYSTEM PANEL 2 ENERGY MANAGEMENT MAIN 50A SYSTEM PANEL...

Page 618: ...INVERTER 120VAC 3 6KW GND INV1 GND 24V H 24V INV1 3 6KW 120VAC INVERTER 250A F12 250A F11 GND INV2 GND INV1 BODY DC LOAD GND BODY GND 12V H 24V H GND BAY2 24V 12V 24V GND 24V PANEL ELECTRICAL BAY 2 CE...

Page 619: ...EF 0076550 02 12 FOOT VELOCITY S VIDEO INTERCONNECT 1 REF 0076550 03 3 FOOT HI RES F TYPE RG59 CABLE 1 REF FEA 3811229 FEA 3811229 FEA 3811229 9 0041490 POWER STRIP AC SURGE 2002 WL REF 10 0013057 SAT...

Page 620: ...ICATION SYSTEM 03 31 04 06 29 04 SS CE 13131B NONE 0076919 M450 CONFIDENTIAL The information hereon is confidential business information and may not be copied or used for any purpose unless permission...

Page 621: ...LUGGAGE LT SW 2 3 4 CMPT LGT 1D R S LUGGAGE LT SW CMPT LGT 2B CMPT LGT 1C GND 1A GND 1B 1 GND 1A LEVEL SW PARK BRK SIG AIR LEVEL POWER CHASSIS GND C619 HADLEY SYSTEM INTERFACE FRAME HARNESS INTERFACE...

Page 622: ...OID FLOURESCENT LIGHT CMPT UNLOCK 1C CMPT UNLOCK 2C CS DOOR LOCK RS DOOR LOCK CMPT LOCK 1C CMPT LOCK 2C RS LUGGAGE CMPT LGT 1D CS LUGGAGE 15 14 13 1 2 3 4 5 10 9 8 7 6 11 12 C608 AIR PRESS GND GND 2B...

Page 623: ...any purpose unless permission is expressly granted in writing by Blue Bird Body Company Copyright 2002 Blue Bird Body Company All rights reserved SOLENOID CMPT UNLOCK 1E RS DOOR LOCK CMPT LOCK 1E CMPT...

Page 624: ...any purpose unless permission is expressly granted in writing by Blue Bird Body Company Copyright 2002 Blue Bird Body Company All rights reserved SOLENOID CMPT UNLOCK 1G RS DOOR LOCK CMPT LOCK 1G CMPT...

Page 625: ...writing by Blue Bird Body Company Copyright 2002 Blue Bird Body Company All rights reserved A C635 SAFELINE LT SOLENOID CMPT UNLOCK 1H RS DOOR LOCK CMPT LOCK 1H CMPT LOCK H CMPT UNLOCK 2H CMPT LOCK 2H...

Page 626: ...POS IP1 GROUND IP6 DIESEL HT IP13 GROUND 0V A B C SUPPLY 22 POT2 SIG IP9 POT2 NEG IP11 5V D E F MIN HEAT 0V 0V AUTOMATIC THERMOSTAT MODULE T2 POS IP2 T1 POS IP3 T1 NEG IP5 T2 NEG IP4 B C A D 21 MOTORI...

Page 627: ...INT WHITE CLUTCH C B A RED 10GA BLACK 10GA MASTER SLAVE F E D C B A D B C C B A R6 86 85 87 87a 30 30 87a 87 85 86 R5 R1 86 85 87 87a 30 30 87a 87 85 86 R2 R3 86 85 87 87a 30 30 87a 87 85 86 R4 RIGHT...

Page 628: ...OS IP1 GROUND IP6 DIESEL HT IP13 GROUND 0V A B C SUPPLY 22 POT2 SIG IP9 POT2 NEG IP11 5V D E F MIN HEAT 0V 0V AUTOMATIC THERMOSTAT MODULE T2 POS IP2 T1 POS IP3 T1 NEG IP5 T2 NEG IP4 B C A D 21 MOTORIZ...

Page 629: ...OP LIGHT TAIL LIGHT STOP LIGHT D1 124D D1 113L TURN SIGNAL LIGHT TAIL LIGHT STOP LIGHT D1 121B TAIL LT E GND 6G GROUND PLATE GROUND PLATE GROUND PLATE BACK UP LIGHT STOP LIGHT TAIL LIGHT STOP LIGHT ST...

Page 630: ...1A INACTIVATES NOS PAGE CCN APP DR BY BY B SCALE FORT VALLEY GEORGIA U S A BLUE BIRD CORPORATION LET WAS REVISIONS DR APP CCN __OF__ THIRD BRAKE LIGHT C B BK RD A A RD BK B C C B BK RD A THIRD BRAKE L...

Page 631: ...TPUT SPEED SENSOR A C902 B 160 YL 140 GN 159 TN 139 OR 180 OR 120 BL 134 YL 110 PK CHECK TRANS SIGNAL TO SHT 15 A 4 172 BL 132 WH 129 GN 30 4 170 PK 3 103 YL 42 1 101 BL 162 YL 62 3MPH SPEED SIGNAL TO...

Page 632: ...n hereon is confidential business information and may not be copied or used for any purpose unless permission is expressly granted in writing by Blue Bird Body Company Copyright 2002 Blue Bird Body Co...

Page 633: ...A F1 FAN BED FAN BATH PRIV FAN BLUE LOOP BLUE LOOP YELLOW LOOP J1 J1 J1 00 00838 410 00 00838 410 00 00838 410 00 00702 320 00 00622 110 00 00850 010 00 00622 110 CPU ROOF TOP A C HEAT PUMP UNIT 1 LIV...

Page 634: ...OSTAT THERMOSTAT LIVING ROOM FAN BED FAN BATH PRIV FAN J1 J1 00 00838 410 00 00838 410 ROOF TOP A C HEAT PUMP UNIT 1 LIV RM DASH FURN FURN BLU BLU P1 P2 KITCHEN HEAT PUMP UNIT 2 FURN ROOF TOP A C FURN...

Page 635: ...G1 BLUE LOOP 4 COM GND 3 J2 BATT FUSED 3 4 2 1 COM GND J3 BATT FUSED 2 1 5A F2 10A F1 BLUE LOOP BLUE LOOP YELLOW LOOP J1 00 00838 410 00 00702 320 00 00622 110 00 00850 010 00 00622 110 CPU RJ11 4 4 R...

Page 636: ...0F T STAT FRESH WATER PUMP CIRCULATION PUMP CONVECTOR SUPPLY MANIFOLD 0 6 GALLON CAPACITY WEBASTO COOLANT HEATER 80 000 BTU MAIN ENGINE DASH HVAC UNIT DASH 10K LIVING 10K ROOM KITCHEN 10K 5K BATHROOM...

Page 637: ...rights reserved 24V 10A F21 BAY MUX PANEL PMC LOCIC J1 J3 3 2 1 COM GND SIG1 12V SW CH4 2K 5 Water Fil Sig 00 00838 410 MODULE G BLUE LOOP 00 00622 110 BLUE LOOP MODULE H J1 2 1 COM GND SIG ST 12V J3...

Page 638: ...IL LT B 2 1 1 2 KIT CEIL LT A KIT CEIL LT A BLOCK 66 BLOCK 64 PR TOL SP LT PR TOL SP LT 2 1 1 2 PR TOL CEL LT C PR TOL CEL LT C BLOCK 62 BLOCK 63 PR TOL CEL LT D PR TOL CEL LT D 2 1 KITCHEN CEILING LI...

Page 639: ...AT SIG HEATER BATH B BLOCK 54 BLOCK 56 D B A SHOWER VET FAN C SH VT FAN SW 2 SHOWER VT FAN SHOWER VT FAN SH VT FAN SW 1 BLOCK 50 DC LOAD CENTER PR TOL CEIL LT PR TOL CEIL LT PR TOL SP LT PR TOL SP LT...

Page 640: ...CNTL SIG 4 3 BLOCK 55 PR TOL SW PL SIG 2 PR TOL SW PL SIG 1 D C KITCHEN CEILING LIGHT BLOCK 65 PR TOL VT FAN PR TOL VT FAN PR TOL VT FN SW 2 PR TOL VT FN SW 1 KIT CEIL LT B KIT CEIL LT B 2 1 1 2 KIT...

Page 641: ...TOL VT FAN PR TOL VT FN SW 2 PR TOL VT FN SW 1 KIT CEIL LT B KIT CEIL LT B 2 1 1 2 KIT CEIL LT A KIT CEIL LT A BLOCK 66 BLOCK 64 PR TOL SP LT PR TOL SP LT 2 1 1 2 PR TOL CEL LT C PR TOL CEL LT C BLOC...

Page 642: ...TOILET OPT BLOCK 86 ELEC TOILET ELEC TOILET HEATER BATH B HEATER BATH B BLOCK 54 C PR TOL SW PL SIG PR TOL SW PL SIG 4 A B BLOCK 56 D B A SHOWER VET FAN C SH VT FAN SW 2 SHOWER VT FAN SHOWER VT FAN S...

Page 643: ...SIG 1 3 4 B C A LP DETECT DC CNTL SIG 1 DC CNTL SIG 2 DC CNTL SIG 4 3 BLOCK 55 PR TOL SW PL SIG 2 PR TOL SW PL SIG 1 D C KITCHEN CEILING LIGHT BLOCK 65 PR TOL VT FAN PR TOL VT FAN PR TOL VT FN SW 2 PR...

Page 644: ...ND BATT NEG 24V BATTERY BATT POS INVERTER NEUT OUT AC OUT HOT 1 HOT 2 IN INVERTER 1 INV UTIL1 N1 INV UTIL1 L1 30A CB3 INV 1 30A CB4 INV 2 INV1 L2 INV1 N2 UTIL GND UTIL GND ELEC BAY HEAT COOKTOP KITCHE...

Page 645: ...T GFI KITCHEN ROAD SIDE ROAD SIDE BEDROOM RCPT KITCHEN RCPT BEDROOM DIMMER RCPT GFI BATHROOM 2 BATHROOM LIGHT 3 RECPT T V FRONT BEDROOM A C AC RELAY PANEL BEDROOM RCPT INSTAHOT ENERGY MANAGEMENT SYSTE...

Page 646: ...ROAD SIDE DIMMER LIGHT RCPT WAVE MICRO 2 ROOM DINETTE 3 ROAD SIDE BAY 3 RCPT GFI RCPT PLC SLIDE OUT BAY 2 RCPT GFI ROAD SIDE BAY 1 RCPT GFI ROAD SIDE ROAD SIDE RCPT GFI KITCHEN ROAD SIDE ROAD SIDE BE...

Page 647: ...A V FRONT RECPT T V FRONT ENERGY MANAGEMENT SYSTEM PANEL 3 INVERTER 2 30A EMS1 L2 K3 EMS1 L2 EMS1 L2 EMS1 L2 EMS1 L2 EMS1 L2 EMS1 L2 K5 COM N O SCHEMATIC 0076352 ELEC HEAT ELEC HEAT T STAT BAY 4 GFCI...

Page 648: ...ILLUM A CHASSIS MUX LED8 BLK BLU BLK YEL BLU I O CTL MUX 00 HARN DASH DIMMER 12V MODULE A2 SPLICE25 SPLICE7 DIM1 E SPLICE8 GND BLK GND C15 G SPLICE10 D C8 C7 42 A2 132 GND16 DIM D B C A C317 HARN A ZO...

Page 649: ...W CH10 J2 C911 5 00 00622 110 SIG1 12V COM GND PMC LOCIC MODULE E YELLOW LOOP 2K 2 3 1 J3 MUX HOURMETER GEN OIL PRESS GEN COOL TEMP SWITCH HOUR METER GLC GEN START SPLICE 14 12V GEN C935 SPLICE 41 C93...

Page 650: ...STOP PULSE NOT USED NOT USED ON BOARD SWITCHES START STOP 1 J2 GEN START SIG SW CH6 2K 36 SPLICE 34 SPLICE ILLUM GND A C8 GND GND GND 14 GND 6 A2 128 DIM1 8 SPLICE 7 SPLICE DIM2 DIM6 DIM8 SPLICE 42 G...

Page 651: ...EDOMETER 6 C279 C231 16 17 J1587 C J1587 C J1587 A J1587 A 1 3 1 9 SPEEDO IGN GND 22 12V PRX2 IGN PRX2 GND F G C17 C15 ST2 12V CHASSIS BATT SERIAL COMM LINK 1 2 J1 IGN DATA GAUGE PRESS GEN OIL 1 2 3 1...

Page 652: ...SIGNAL NEUT L1 NEUT L1 120VAC BLU RED PNK YEL RUN B RUN STOP TB1 RUN A CRANK START SW A START SW B ON OFF C ON OFF D ON OFF B GRY ON OFF D RUN STOP PREHEAT ON OFF ON OFF C START SW B RUN STOP RED 12V...

Page 653: ...ONTROLLER 2 3 1 12V 12V 12V 12V FUEL GRY RUN A RUN C GLO PLUG RED 12V 12V S1 START STOP GENERATOR S2 2 1 3 F1 10A 12V GEN BATT BLU RED RUN B RUN STOP CRANK START SW A START SW B ON OFF C ON OFF D ON O...

Page 654: ...UTO START CONTROLLER RUN SOLENOID Fuel Valve SPEED SIGNAL NEUT L1 NEUT L1 120VAC RED PNK YEL TB1 RUN A ON OFF D RUN STOP PREHEAT ON OFF C START SW B GND OIL PSI WATER TEMP 16 BRN WHT RUN E 4 3 2 1 6 5...

Page 655: ...IRE 2 DISCONNECT E1 E4 CONNECTIONS SEPARATELY TAPE ISOLATED EACH WIRE 3 RECONNECT T3 TO CHASSIS GROUND 4 RECONNECT T4 TO L3 5 RECONNECT T1 TO L1 6 CONNECT WIRE FROM L1 TO TERMINAL 3 ON VOLTAGE REGULAT...

Page 656: ...80A GND NEUTRAL T3 LINE LINE T4 T1 14 BLK LOAD LOAD GND NEUT 1 MOTOR FAN J BOX AT RADIATOR FAN INSTALLED BLUE BIRD 8 GRN 4 GA WHT FAN 1 GND NEUT 4 GA RED 4 GA BLK L2 L1 RADIATOR TRANSFER CONDUIT TO L1...

Page 657: ...ONNECT E1 E4 CONNECTIONS SEPARATELY TAPE ISOLATED EACH WIRE 3 RECONNECT T3 TO CHASSIS GROUND 4 RECONNECT T4 TO L3 5 RECONNECT T1 TO L1 6 CONNECT WIRE FROM L1 TO TERMINAL 3 ON VOLTAGE REGULATOR 7 CHANG...

Page 658: ...FILL SHUTOFF VALVE ALLOWS WATER TO FLOW INTO THE FRESH WATER TANK THE FRESH WATER TANK TANK IS FULL THE AUTO FILL VALVE CLOSES STOPS WATER FLOW INTO WATER FILLS UNTIL THE OPTICAL SENSOR DETECTS THE F...

Page 659: ...OLANT COOLANT COOLANT COOLANT HEAT VALVE WEBASTO CONVECTOR COOLANT ONLY CIRCULATES WHEN A THERMOSTAT COMMANDS HEAT MAXIMUM HOT WATER HEATER WATER TEMPERATURE IS 140F COOLANT FLOW IS STOPPED WHEN WATER...

Page 660: ...ND 12V GND TB7 GND 3 6 4 2 5 3 1 6 GND GND 2 4 AFT PULSE B AFT PULSE A GND AFT INDEX 1 3 5 J11 3 S 1 2 5 4 P2 6 7 8 6 4 5 2 S 3 P6 8 7 GND PWR CTRL1 P CTRL1 J12 1 2 3 4 3 4 Av 3 GND 2 1 PWR CTRL2 P CT...

Page 661: ...0 K3 GND GND GND GND 8 7 6 3 4 5 2 1 S 8 7 6 3 4 5 2 1 S FWD INDEX F1 3A 47uF 22uF K5 K7 RM 2 SHLD PULSE3 B PULSE3 A INDEX3 1 S 2 5 4 3 6 7 8 12V J3 GND GND GND GND J17 1 2 12V K11 K9 RM 3 GND PULSE5...

Page 662: ...RL2 P CTRL2 GND 3 4 3 4 1 2 1 2 GND J13 0 Vamp IN OUT 0 Vamp 1 2 F1 25A MAX 2 1 J1 4 3 2 1 3 4 J3 5 12V MTR1 A MTR1 B MTR2 A MTR2 B MTR3 B MTR3 A MTR4 B MTR4 A 1 2 1 2 2 1 2 1 SERVO SERVO PWR AMP DEMU...

Page 663: ...CESSORY AIR 12V GRD GRD GND GND 12V GND GND GND GND G GRD 27V TO SERVO PREAMP TO SERVO PLC MUX DEMUX PSI SWITCH CLOSES ABOVE 90 PSI OPENS BELOW 85 PSI A1 NOTE 1 SHIFT INHIBIT PLC RELAY CLOSES WHEN ANY...

Page 664: ...HRONIZER 213 0026 00 Y13 Y14 LOCK1 UNLOCK1 2 1 FWD ROOM1 1 1 2 2 AFT ROOM1 2 2 1 1 SLIDE SLIDE 1 2 1 2 2 1 FWD AFT GND SH 3 C3 Y AFT MTR1 A AFT MTR1 B FWD MTR1 A FWD MTR1 B ASSY SLIDEOUT PLC CONTROLLE...

Page 665: ...4 CMD IN1 RM IN1 UNLKD1 LKD1 11 12 10 10 12 11 TB4 C2 Y 17 J26 12V SH 1 GND SH 1 LED LEVEL SH 1 LED AIR SH 1 SH 1 LED ACC CMD OUT1 PWA 202 0030 00 SLIDEOUT CONTROL I O 12V CMD IN1 3 3 X7 X6 X5 1 2 X26...

Page 666: ...SHIELD GND GND SHIELD S IN1 AFT A IN1 AFT B OUT1 AFT A OUT1 AFT B LIVING ROOM LEFT AFT POSITION OUT1 AFT IN1 AFT 8 7 4 5 2 1 8 7 4 5 2 1 SHIELD S OUT1 AFT IN1 AFT R1 3 4 7K 4 1 4 1 4 7K R2 3 OUT1 AFT...

Page 667: ...0026 00 SYNCHRONIZER DUAL MOTOR RM IN2 RM OUT2 Y1 Y0 Y17 Y16 UNLOCK2 LOCK2 D0 06DR D SLIDEOUT PLC A4 C0 Y 16 TB4 X4 RM IN2 RM OUT2 3 3 4 4 1 1 1 11 12 1 2 2 1 2 2 FWD 1 2 2 SLIDE 2 2 1 1 FWD ROOM2 33...

Page 668: ...SLIDEOUT CONTROL I O CMD OUT3 PWA 202 0030 00 CMD IN3 12V SH 3 GND SH 3 SH 3 LED AIR SH 3 SH 3 A9 LED LEVEL LED ACC 3 3 X1 J28 12V 1 2 2 1 C0 X X0 A7 D0 08TR A4 D0 10ND3 331 0004 00 INPUT MODULE A5 X4...

Page 669: ...4 X4 Y1 RM OUT4 RM IN4 Y2 Y0 Y7 Y3 LOCK4 UNLOCK4 RM OUT4 RM IN4 C1 Y 8 TB4 FWD MTR4 A AFT MTR4 A AFT MTR4 B AFT 213 0026 00 SYNCHRONIZER DUAL MOTOR 8 7 8 7 1 1 2 1 2 1 15 16 1 FWD 1 2 2 FWD MTR4 B 2 2...

Page 670: ...5 1K 5 1K 5 1K 5 1K 12V 5 1K 12V GND 17A SPLICE 4 GND 20 GND 20 DIM 14 DIM 14 12 DIM 7 SPLICE GND 17 ON GND 42 GND 42 DIM 34 DIM 34 DIM 34 GND 42 27 SPLICE A3 015A BRAKE SW ON ENG BRK LT A3 015 BRK EN...

Page 671: ...S MSTR D HS MSTR B ILLUM C ILLUM GND C SPLICE ILLUM GND P 32 ILLUM GND R ILLUM GND Q ILLUM GND S SWITCH GND A RR AC KIT BATH AC LVRM AC FRONT AC 18 SPLICE LVRM AC KIT BATH AC RR AC ILLUM GND R ILLUM G...

Page 672: ...2 DIM1 GND16 A BLU DIM D E BLK B C BLU BLK YEL SPLICE SPLICE 13 16 12V A2 132 A2 128 ST3 12V F8 12V 7 5A OUT8 C317 HARN A ZONE I O CTL MUX A2 MODULE HARN DASH 32 28 C2 M C10 GND 16 GND 6 GND 14 GND 19...

Page 673: ...Y LOCK OFF UNLK 1 4 5B 6 10 8 FRONT BODY HARN MOD A GND A C929 GND BLK RADAR 12V GND 10 SPLICE ST4 A V GND ILLUM GND F HARN DR LK SUPPLY ENT DR LOCK FRONT BODY HARN 8 OFF 7 10 2B 9 AIR COMP DASH SWITC...

Page 674: ...DING REAR LANDING LEFT SPARE LIGHTS LIGHTS LANDING RIGHT LANDING CLEARANCE LIGHTS RIGHT LEFT LIGHTS LANDING REAR LANDING LIGHTS ON OFF ON OFF ON 10 8 CLEAR SW ON 10 8 ILLUM GND J HS MSTR L ILLUM J HS...

Page 675: ...V UP OR LFT 12V UP 0V DOWN FLAT MIRROR UP DN MOTOR 0V RGT LFT 12V DN UP SWITCH COMMON LFT ARROW FLAT MIRR CONVEX MIRR RGT ARROW MIRROR RGT ARROW LFT ARROW CONVEX MIRR SELECTOR FLAT MIRR BI DIRECTIONAL...

Page 676: ...5A F8 JOYSTICK LEFT MIRROR B2 108 ADJUSTABLE PEDAL C820 3 12V B2 108 ST2 CHASSIS 12V J B2 104 C821 ADJ PEDAL POWER OUT5 8 B2 MODULE I O CTL MUX 12V 7 5A 4 F5 PEDAL ADJ NOT USED SPARE AT THIS TIME SPAR...

Page 677: ...5 6 60 PSI PRESSURE REGULATOR TO TOILET TO AIR GOVERNOR 7 8 QUICK CONNECT AUX OUT AUXILIARY AIR SYSTEM LEVELING SYSTEM SLIDEOUT LOCK SYSTEM V5 QUICK CONNECT AUX INPUT FOR SLIDE OPERATION FRONT BAG 3...

Page 678: ...H A C 1 KIT A C FT A C A KIT A C FURN J3 SPLICE E GROUND BLK27 MODULE H BLUE LOOP COM GND F2 10A SIG 2 1 5 GND ST3 M 80A OUT PUT GND 00 00838 410 MODULE E BLUE LOOP F1 10A 12V ST F1 PMC GND PMC 12V PM...

Page 679: ...PUMP WEBAS HT B WEBAS HT A WEBAS HT BLK5B BAY S33 SPLICE 3 BLK13 BLK28 3 GND ST4 24V GND WEBASTO PUMP WEBAS HT VAL GND BLK28 12V 12V 24V GND BAY BLK5A WEBASTO HEAT VALVE WEBAS HT WEBAS HT 2 WEBAS HT 1...

Page 680: ...K ORG BLK BLU 30 87 85 86 K4 ENGINE BLK31 BATT PDU 12V H 24V 12V GND F7 80A 24V 24V 12V 12V GND TO TO BATT PDU GND TO 24V F19 10A 12V F10 10A S8 SHOWER FAN RLY PRIV FAN FAN BED FAN BATH PRIV FAN J1 J1...

Page 681: ...LOAD CTR HARN FAN BAY1 BAY1 HTR BAY1 HTR BAY2 HTR ST2 BLK25 SPLICE 12V J 9 8 GND BLK4A 1 2 2 1 BLK4 BAY BAY FAN BAY4 BAY LOAD CTR HARN BAY4 SPLICE BLK25 K HTR ST2 11 10 2 1 BLK11 BLK10 BAY4 HTR GND 12...

Page 682: ...D GND ST1 HS MSTR D HS MSTR C HS MSTR A SPLICE 47 HS MSTR B SPLICE 1 HS MSTR HS MSTR HS MSTR K 12V HOUSE 12V CHASSIS K8 120VAC EMS PANEL 3 CB3 A 20A 4 J3 5 8 J2 7 CB2 A EMS PANEL 1 120VAC 20A K4 CB6 A...

Page 683: ...C CNTL SIG 2A DC CNTL SIG 1A LR BR RS HARN 0100091 BLK45 DC CNTL SIG 1A DC CNTL SIG 2A DC CNTL SIG 4A HARN 0103849 LR BR CS SPLICE5 SPLICE3 SPLICE4 BLK24 DC CNTL SIG 2 DC CNTL SIG 1 DC CNTL SIG 4 13 1...

Page 684: ...S O BATH CS LR A C FANS CS LR A C FANS 10 11 BLK27 C938 COM GND OUTPUTS RS LR A C FANS C909 J2 LOW AMP LD6 6 MODULE C YELLOW LOOP 00 00702 320 C960 A BLK GND ST3 GND BLK F1 3A SIG 3 2 1 12V J1 3 J3 GN...

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