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Technical Manual

PRECAUTIONS

READ this manual BEFORE operating or servicing this instrument. FOLLOW these
instructions carefully. SAVE this manual for future reference.

INTENDED USE

The G5 Instrument family are measuring and control devices intended for industrial
systems. Its basic function is to convert the signals from transducers to useful
information. Transducer excitation is included as well as parameter controlled signal
processing, indication of output levels, error supervision and operation of optional
external equipment. The instrument supports several types of communication
interfaces.

INSTRUMENT INSULATION AND GROUNDING

The cable connector for mains power supply should include protective grounding for
safety. The cable for 24VDC power supply (screw terminal connector) should include a
ground connected to terminal GND.

The input groups of the instrument are insulated from each other by functional
insulation. Terminals intended for connection of cable shields are connected to the
protective ground of the mains or GND terminal of 24VDC input but must not be
considered as protective grounding. Shield connection of load cell input is not
connected to mains protective ground or 24VDC GND terminal.

Change description

Revision 0: First release of this document.

!

WARNING

Only permit qualified personnel to install and service this instrument.
Exercise care when making checks, tests and adjustments that must be
made with power on. Failing to observe these precautions can result in
bodily harm.

DO NOT allow untrained personnel to operate, clean, inspect, maintain,
service, or tamper with this instrument.

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Summary of Contents for G5

Page 1: ...G5 Weighing Instrument Program version 2 0 1 Technical Manual PM Legal for trade EN 45501 OIML 76 1 ...

Page 2: ......

Page 3: ...t printing 5 7 Long term Data Store 5 10 Main Menu 5 12 Level supervision 5 14 Setpoint function 5 15 Digital inputs and outputs 5 15 Analog output 5 15 Filter function 5 16 6 Communication 6 1 General 6 1 Serial interface 6 1 Modbus RTU Slave 6 1 Modbus TCP Slave 6 2 FTP Server 6 3 Modbus protocol 6 3 Fieldbus interface 6 24 Fieldbus Data Definitions 6 25 7 Remote Access 7 1 General 7 1 Browser r...

Page 4: ...grounding for safety The cable for 24VDC power supply screw terminal connector should include a ground connected to terminal GND The input groups of the instrument are insulated from each other by functional insulation Terminals intended for connection of cable shields are connected to the protective ground of the mains or GND terminal of 24VDC input but must not be considered as protective ground...

Page 5: ...ge input Both excitation voltage and the output signal from the transducer are measured at the transducer to avoid influence from voltage drop in the connection cable Excitation to the transducer from the G5 Instrument is provided over separate wires A shielded 6 wire cable must be used to connect a distant transducer to the instrument The analog signals from the transducer are converted to digita...

Page 6: ...p cloth may be used Safety information Utilization The instrument may only be utilized for the measurement and control functions described in this Technical Manual It is especially important to adhere to the load limits of the input output connectors We accept no responsibility for any damage arising from improper operation Any changes to the instrument which causes any function changes may only b...

Page 7: ... trade 10 to 40 C Rated performance 10 to 55 C Storage 25 to 85 C Relative humidity Max 85 up to 40 C decreasing linear to 50 at 55 C Non condensing Rated pollution Pollution degree 2 Protection IP65 panel indoor use Altitude Up to 2000 m EMC RF CE Industrial Serial interface RS485 For process data and control or printout data to a connected printer Isolated by operational insulation Protocol Modb...

Page 8: ...nal 10 V Below is actual excitation shown with 350 ohm load cells 1 LC 9 72V 2 LC 9 46V 3 LC 9 21V 4 LC 8 97V 5 LC 8 75V 6 LC 8 54V 7 LC 8 33V 8 LC 8 14V Sense voltage Min 1 2V max 10V Sense common mode must be within 0 5V relative terminal 26 in the load cell input connector Max load Maximum 8 350 ohm A D conversion 2 4 kHz 16 000000 units 24 bits Input range 3 mV V Update rate 300 weight updates...

Page 9: ...Mounting The fieldbus adaptor is mounted in the fieldbus slot with LED s and connector accessible Remove the plastic cover from the fieldbus slot Insert the adaptor very carefully and make absolutely sure that the adaptor slides correctly into the guides in the connector on the PCB Tighten the two fastening screws at the adaptor front and check that the two securing hooks locks into the PCB Module...

Page 10: ...ounted in which instrument Optional ProfibusDP fieldbus module P N 110559 ordering number Optional DeviceNet fieldbus module P N 110560 ordering number Optional ControlNet fieldbus module P N 110838 ordering number Example showing product information and installed option s Label shows G5 PM S DC S G5 Panel Mount Single load cell DC power Special program P N 110860 Part Number 110860 Legal for trad...

Page 11: ...n of the rear of the instrument and use the M5 screw to secure it without tightening it 3 Place the remaining three brackets and secure each with M5 screws Tighten the screws until the brackets start to press against the inside of the panel 4 Make sure the tip of the brackets is resting against the panel on which the instrument is mounted and not on the instrument plastic front This might happen i...

Page 12: ...exceed 16 Vrms 22 6 Vpeak or 35 Vdc This applies to all accessible parts Connection of cable shields Shielded cables should be used to avoid EMI on the measurement signals or from entering the instrument Shields should be grounded in one point of the cable Avoid grounding via long and thin leads which will impair the shielding ability of the cable The preferable point of grounding is when the cabl...

Page 13: ...or serial communication to computer PLC Modbus RTU or a printer Connections are made to terminals 1 5 Shielded cable must be used Shield can be connected to terminal 6 unless grounded in other point The communication lines must be terminated in both ends Termination switches are set as shown in the table below DIP switch settings 2wire DIP switches T DIP switches R DIP switches 2 wire with termina...

Page 14: ... electrically isolating network device if the instrument is being connected to the public network DC supply The output of the external DC source must be rated 24 V 15 including fluctuations min 15 W The DC source must provide Double Insulation between Mains parts and 24 V SELV or SELV E Circuit and a limited energy circuit maximum available current of 8 A For the US market this energy limit can be...

Page 15: ...connected to the most convenient ground earth point This can be the junction box when using multiple transducers at the cable entry to the enclosure where the G5 is mounted or at the barrier ground when using Ex zener barriers Shield can be connected to terminal 26 if the instrument is of HW version 2 or later On the transducer cable next to the terminals 22 29 shall two STAR TEC Snap Ferrite with...

Page 16: ...that can be set in the G5 set up External 24 VDC power supply must be used Note that either the positive or the negative pole of the voltage source 24 V can be connected to ICom 17 Shielded cable cables should be used and the shield can be connected to terminal 18 if it s not possible to ground it in another point 13 In 1 14 In 2 15 In 3 16 In 4 17 ICom 18 Shield Alternative connection Analog inpu...

Page 17: ...ndication Off Not online No power Green On line data exchange Flashing Green On line clear Flashing Red 1 flash Parameterization error Flashing Red 2 flashes Profibus configuration error Status LED State Indication Off No power or not initialised Green Initialised Flashing Green Initialised diagnostic event s present Red Exception error OP ST PROFIBUS DP V1 1 2 3 ...

Page 18: ...d connector according to the diagram below 8 A Line 3 B Line Shield For reliable fieldbus function line termination must be arranged in both ends of the transmission line For a G5 instrument at the end of the cable a connector with line termination should be used For all other G5 Instruments connection without line termination should be used For configuration of the adaptor a GSD file VISH0F83 GSD...

Page 19: ... are established Flashing Green 1 Hz On line no connections established Red Critical link failure Flashing Red 1 Hz One or more connections time out Alternating Red Green Self test Module Status LED State Indication Off No power Green Operating in normal condition Flashing Green 1 Hz Missing or incomplete configuration Red Unrecoverable fault s Flashing Red 1 Hz Recoverable fault s Alternating Red...

Page 20: ...iagram below The bus supply voltage shall be 11 25 VDC 2 CAN L 4 CAN H 1 V 5 V 3 Shield For reliable fieldbus function line termination must be arranged in both ends of the transmission line For a G5 Instrument placed at the end of the line terminate line by placing a 121 ohm resistor between CAN L pin 2 and CAN H pin 4 For configuration of the adaptor an EDS file is supplied with the instrument t...

Page 21: ...Flashing Green 1 Hz Temporary errors node will self correct or node is not configured to go online Green Normal operation Flashing Red 1 Hz Media fault or no other nodes on the network Module Status LED State Indication Off No power Green Operating in normal condition controlled by a Scanner in run state Flashing Green 1 Hz The module has not been configuration or Scanner in idle state Red Unrecov...

Page 22: ...or display of actual data and entry of new data Function keys Just below the display there are four function keys F1 to F4 and with the actual key functions indicated at the lower line of the display When there is a text above a key that key has the corresponding function To select a function press the membrane panel button F1 to F4 below the display Symbol keys At the bottom of the front panel th...

Page 23: ...ter according to parameter settings A printout of accumulated weight when in menu Accumulated Weight Long term Data Store when activated START Not used in this program version STOP Not used in this program version Numerical keys The digit keys including keys with minus sign and decimal point are used for entry and editing of numerical parameter values Miscellaneous keys An ENTER key on the panel i...

Page 24: ...Technical Manual 2 14 ...

Page 25: ...the following sub menus General This parameter group controls the general functionality of the instrument Such as display language display mode security key functions and so on Hardware Configuration Parameters used for selecting fieldbus module Note that when the instrument is starting up it will check that the installed hardware is compatible with the settings If the wrong fieldbus module is use...

Page 26: ...onfiguration A PM model can be configured directly using the front panel keyboard and display If the PC and the instrument are directly connected the PC should be configured to use a static ip address e g 192 168 99 10 and subnet mask 255 255 255 0 Start the Web Browser and enter the instrument ip address in the address field of the browser An instrument can be temporarily forced to a specific ip ...

Page 27: ...the desired choice on the screen Click Escape button on screen to abort When editing a numerical parameter e g a level hysteresis setting as in the figure the new value should be typed with the numerical keys To confirm the new value press the Enter key To abort editing and keep the previous setting press the Esc key If a Web Browser is used enter the desired value with the PC keyboard and click S...

Page 28: ...umNer of TrMnsd RMted LoMd RMted Output 1 RMted Output 2 RMted Output 3 RMted Output 4 Set Zero Zero Offset GMtM sheet cMliN TMNle cMliNrMtion CMliNrMtion Type NumNer of CMl P VMlue CMl P1 VMlue CMl P2 VMlue CMl P3 VMlue CMl P4 VMlue CMl P5 VMlue CMl P6 TrMnsd SignMl P1 TrMnsd SignMl P2 TrMnsd SignMl P3 TrMnsd SignMl P4 TrMnsd SignMl P5 TrMnsd SignMl P6 Set Zero Zero Offset GeMdw cMliN SeriMl Com ...

Page 29: ...iguraPion Digital Input GigiPal HnpuP 1 Use GigiPal HnpuP 2 Use GigiPal HnpuP 3 Use GigiPal HnpuP 4 Use Digital Output GigiPal OuPpuP 1 Source GigiPal OuPpuP 2 Source GigiPal OuPpuP 3 Source GigiPal OuPpuP 4 Source Analog Outputs Analog OuP Source Analog OuP Type Analog OuP Range Iow Analog OuP Range HigO Analog OuP FilPer Analog OuP Iow AdjusP Analog OuP HigO AdjusP Previous page Setpoints SePpoi...

Page 30: ...results for the different alternatives Range Alternatives Explanation and default value result of alternatives Menu General Instrument Name A 16 character string that is used at printing in reports and so on Language English Svenska English Defines the language to be used in menus and messages Start Mode Command Auto Auto Defines the start mode after power on or reset Command A start operation com...

Page 31: ...resented on the first info line Last Print ID The ID of last PRINT operation is presented on the first info line Info Line 2 Mode Not in use Acc Weight Preset Tare Auto Tare Last Print ID Not In Use Defines the mode of the second information line on the 1 scale screen on the graphical display Not in use Info line 2 is not used Acc Weight The accumulated weight for the shown scale is presented on t...

Page 32: ...n Disables enables front panel key Print Off The Print key is disabled On The Print key is enabled Zero key Off On On Disables enables front panel key Zero Off The Zero key is disabled On The Zero key is enabled Operator Lock Off On Off Off Operator lock is not activated On Operator lock is activated preventing unauthorized access to the instrument See chapter Operation Security locks Operator Cod...

Page 33: ...f Do not show key press error messages N B this will not prevent WARNING messages from being show see chapter TBD On Show key press error messages USB Memory Detect Time Range 1 6 Unit s 3 Defines maximum detection time for USB memory at power on and if there is no USB memory present this time will go to the end Some USB memory s take longer time to react at power on but to make power on time as s...

Page 34: ...of any installed module Profibus A ProfibusDP type of fieldbus module is used DeviceNet A DeviceNet type of fieldbus module is used ControlNet A ControlNet module is used Menu Calibration Parameters Scale Name A 16 character string that is used at printing in reports and so on Measurement Unit NONE g kg t lb oz N daN kN psi kPa MPa bar lbf kgf Nm N m kN m PLI l mV V pls kg Defines the engineering ...

Page 35: ...n be selected to get a stable reading Capacity Range 0 5 to 999999 Unit Measurem unit 500 Nominal range of scale Capacity Resolution Number of divisions Bandwidth 0 125 Hz 0 25 Hz 0 50 Hz 1 Hz 2 Hz 4 Hz 8 Hz 15 Hz 30 Hz 50 Hz 50 Hz Defines the low pass bandwidth 3 dB point for the scale Filter Window Range 0 to 999999 Unit Measurem unit 10 Resolution The instrument produces unfiltered and filtered...

Page 36: ...tion of stable weight until the Motion status goes off Motion Check Off On Off Off Only zero adjustment is inhibited during motion On Inhibits zero adjustment taring and printing during motion Min Printable Weight Range 0 to 999999 Unit Measurem unit 0 0 Defines the smallest allowed weight value to be printed 0 gives no restrictions Allow Print Low Weight Not Allowed Allowed with warning Not Allow...

Page 37: ...to report This parameter is always set to default value when changing Resolution or Capacity If Bipolar overload check is selected the weight will be reported up to the Overload limit and down to the minus Overload limit Note this parameter is only shown if parameter 1 Overload Check is set to Unipolar or Bipolar Allow Under Overload Not Allowed Allowed with warning Not Allowed Defines if Print co...

Page 38: ...aximum weight change speed for zero tracking to be performed Zero track rate must be less than 30 Resolution Unit for the Zero track rate is Measurem unit min expressed as min to save space Note this parameter is only shown if parameter 1 Zero tracking is set to On or On AutoZero Tare Correction Mode Auto Preset Auto Preset Auto The tare value can be calculated in three different ways Net weight G...

Page 39: ... into a replacement instrument Data sheet calibration related parameters Conversion Factor Range 0 01 to 100 9 80665 Defines the relationship between a measured value expressed in data sheet unit and expressed in the selected measurement unit Number of Transducers Range 1 to 4 3 Defines the number of transducers and fixed support points in the scale installation All transducers must have equal rat...

Page 40: ...ta sheet for transducer 2 Rated Output 3 Range 0 to 9 99999 Unit mV V 2 03900 Defines the rated output signal for transducer 3 The value is specified in the transducer data sheet for transducer 3 Rated Output 4 Range 0 to 9 99999 Unit mV V 2 03900 Defines the rated output signal for transducer 4 The value is specified in the transducer data sheet for transducer 4 Set Zero Range 999999 Unit Measure...

Page 41: ...ration point normally 0 Value Cal P2 Range 999999 Unit Measurem unit 500 This parameter defines the load on the scale in the second calibration point Value Cal P3 Range 999999 Unit Measurem unit 0 This parameter defines the load on the scale in the third calibration point Value Cal P4 Range 999999 Unit Measurem unit 0 This parameter defines the load on the scale in the fourth calibration point Val...

Page 42: ...played but the value cannot be edited Transd Signal P4 Range 9 99999 Unit mV V 2 03900 In this parameter the transducer signal in the fourth calibration point is displayed but the value cannot be edited Transd Signal P5 Range 9 99999 Unit mV V 2 03900 In this parameter the transducer signal in the fifth calibration point is displayed but the value cannot be edited Transd Signal P6 Range 9 99999 Un...

Page 43: ...al P2 Range 999999 Unit Measurem unit 500 In this parameter enter the recorded value for the load in the second calibration point Value Cal P3 Range 999999 Unit Measurem unit 0 In this parameter enter the recorded value for the load in the third calibration point Value Cal P4 Range 999999 Unit Measurem unit 0 In this parameter enter the recorded value for the load in the fourth calibration point V...

Page 44: ...ignal in the third calibration point Transd Signal P4 Range 9 99999 Unit mV V 2 03900 In this parameter enter the recorded value for the transducer signal in the fourth calibration point Transd Signal P5 Range 9 99999 Unit mV V 2 03900 In this parameter enter the recorded value for the transducer signal in the fifth calibration point Transd Signal P6 Range 9 99999 Unit mV V 2 03900 In this paramet...

Page 45: ...must be set to the baudrate of the external equipment Note This parameter is not shown if Not in use is selected in Serial Com Mode Data Format 7 none 2 7 even 1 7 even 2 7 odd 1 7 odd 2 8 none 1 8 none 2 8 even 1 8 odd 1 8 none 1 Defines the bit configuration for the serial communication The parameter must be set to the same configuration as for the external equipment Note This parameter is not s...

Page 46: ...at should be printed in printer position 1 first line left field This parameter controls weight printing but not batching printouts Not in use Printer position 1 is left empty If both Print Position 1 and Print Position 2 are set to Not in use the first line is not printed Display Weight The displayed weight is printed including the text Gross Net and the unit Preset Tare The value of the preset t...

Page 47: ...Warning Message The instrument Warning Message is printed if it is present Note This parameter is only shown if Printer is selected in Serial Com Mode Print Position 3 Not in use Display Weight Preset Tare Acc Weight Label Acc Weight Value Date Time Scale Name Instrument Name Warning Message Not in use Specifies the information that should be printed in printer position 3 second line left field Th...

Page 48: ...arning Message The instrument Warning Message is printed if it is present Note This parameter is only shown if Printer is selected in Serial Com Mode Print Position 5 Not in use Display Weight Preset Tare Acc Weight Label Acc Weight Value Date Time Scale Name Instrument Name Warning Message Not in use Specifies the information that should be printed in printer position 5 third line left field This...

Page 49: ...Warning Message The instrument Warning Message is printed if it is present Note This parameter is only shown if Printer is selected in Serial Com Mode Print Position 7 Not in use Display Weight Preset Tare Acc Weight Label Acc Weight Value Date Time Scale Name Instrument Name Warning Message Not in use Specifies the information that should be printed in printer position 7 fourth line left field Th...

Page 50: ... Label for accumulated weight value is printed Acc Weight Value Accumulated weight value is printed Date Time The date and time is printed Scale Name The scale name is printed Instrument Name The instrument name is printed Warning Message The instrument Warning Message is printed if it is present Note This parameter is only shown if Printer is selected in Serial Com Mode Always Show Print ID Off O...

Page 51: ...dressable LONDON type display Note This parameter is only shown if External Display is selected in Serial Com Mode Ext Display 1 Mode Net Weight Gross Weight Displayed Weight Displayed Weight Defines what data is shown on external display 1 Net Weight The net weight is shown Gross Weight The gross weight is shown Display Weight The gross or net weight is shown Note This parameter is only shown if ...

Page 52: ...ernal displays that is used as external display 4 Note This parameter is only shown if External Display is selected in Serial Com Mode and No of Displays is 4 Ext Display 4 Mode For details see Ext Display 1 Mode Defines what data is shown on external display 4 Note This parameter is only shown if External Display is selected in Serial Com Mode and No of Displays is 4 Menu Modbus TCP Slave Modbus ...

Page 53: ...ControlNet Address Range 1 99 99 ControlNet address setting Note This parameter is only shown if parameter Fieldbus in Hardware Config menu is set to ControlNet DeviceNet Baudrate 125 kbps 250 kbps 500 kbps Auto Auto Sets the baudrate for a DeviceNet type of module Must be selected to suite the master 125 kbps Fixed baudrate 125 kbits s 250 kbps Fixed baudrate 250 kbits s 500 kbps Fixed baudrate 5...

Page 54: ... above the set level Active Below The used output is activated as the supervised signal level is below the set level Note This parameter is only shown if Level 1 Source is not set to Not in use Level 1 Hystereses Level 4 Hystereses Range 999999 Unit Measurem unit 0 2 Defines the hystereses range for the level Positive value gives a hystereses range above the switch level negative value gives a ran...

Page 55: ...Process Level 1 Level 2 Level 3 Level 4 Setpoint 1 Setpoint 2 Setpoint 3 Setpoint 4 Net Mode Good Zero Stable Weight Print Weight Warning Remote Defines the use of the internal digital outputs in the instrument Not in use The output is not used Remote The output can be controlled via Modbus In Process Active output means active In process Level 1 Level 4 Output activated by the Level Setpoint 1 Se...

Page 56: ... current output 10V bipolar voltage output 0 10V monopolar voltage output Note this parameter is not shown if parameter Analog Out Source is Not in use Note that in most cases some over range is available 20 mA and 12 20 mA ranges are limited at 22 and 22 mA 4 20 mA range is limited at 4 and 22 mA 0 20 mA is limited at 0 and 22 mA 10 V is limited at 11 and 11V 0 10 V is limited at 0 and 11V Analog...

Page 57: ...or the reading of an external instrument connected to the analog output to be fine tuned Full adjustment range corresponds to approximately 2 of maximum analog output The parameter value will be set to zero each time Analog Out Type is changed Note this parameter is not shown if parameter Analog Out Source is Not in use Analog Out High Adjust Range 2 000 Unit 0 000 Gives a possibility to adjust th...

Page 58: ...bles saving of print command results to the Long term Store files which are stored on the internal file system Off Disables saving to the Long term Data Store files Minimum Storage Days Range 10 200 Unit days 100 Defines minimum number of days data will be saved if storage getting full oldest data deleted first Note This parameter is only shown if On is selected in Long term Data Store Menu Web In...

Page 59: ...eter set up Calibration A Set up code may be demanded Note that the weighing result for the calibrated scale may be temporarily incorrect during calibration Calibration starts as one calibration type is selected To ensure the best possible weighing results the mechanical installation must be carried out with great care Fixed mechanical connections to the scale should be avoided or made as flexible...

Page 60: ...on parameters Measurement unit This parameter defines the engineering unit used for the weight value The same engineering unit will also be used for example in the parameter values Resolution Capacity Level and Setpoint Resolution This parameter defines decimal point position and resolution in weight display The decimal point position selected here will be used in setting up in the displayed weigh...

Page 61: ...ity 6 118 kg 3 x 20 000 N 9 80665 Transducer sensitivity 2 039 mV V Supply voltage to transducers 9 21 V Excitation with 3 x 350 ohm load cells Signal from transducers at full load 6 118 kg 18 78 mV 2 039 mV V x 9 21 V Signal change in response to an applied load of 600 kg 1 84 mV 18 78 mV x 600 6 118 Set Capacity to 600 kg 1 Set Resolution to 0 1 Number of scale divisions 600 0 05 12 000 Signal s...

Page 62: ...ers and fixed supports in the scale up to maximum 4 If the scale has more than 4 support points this parameter should be set to 1 and the parameter value for Rated load and Rated output must be calculated Rated load Rated load for a transducer is indicated in the data sheet and should be entered as a parameter value expressed in the unit of the data sheet NOTE If the data sheet value is 5 kN this ...

Page 63: ... zeroing has been performed with parameter Set zero above the value of parameter Zero offset need not be changed Deadweight calibration This is normally the most accurate calibration type The transducer signals are measured and automatically stored when the scale is loaded with known weights Calibration can be performed in up to six calibration points starting with the lowest the highest point or ...

Page 64: ...ded scale or to the weight of the known load for a scale that is loaded Zero Offset For an installed scale this parameter shows the zero offset after zeroing a value that should not be edited Calibration indication When a new deadweight calibration is started dual arrows will be shown at the value of Value Cal P1 Value Cal P2 etc This indicates that this value is not entered The dual arrows will d...

Page 65: ... your supplier If no errors are detected the instrument can enter normal operation automatic start up displaying actual weight values possibly together with other instrument information If Manual start up is selected the instrument enters the Wait for start state displaying a message Waiting for start command Press START to continue When the operator presses the START button F1 on the screen the i...

Page 66: ...t display screen Weight screen on a Web Browser Functions available using soft keys or clicking on the buttons on the Web Browser page are Acc Weight Command to fast go to Accumulated Weight menu for zeroing Preset Tare Showing and setting the manual preset tare for the scale Levels Setting the level of the level supervisors for the scale Note that the parameters for the level supervisors such as ...

Page 67: ...es Entering Long term Data Store menu Yes Yes Changing outputs in Digital Out Diagnostic menu Yes Yes Changing outputs in Analog Out Diagnostic menu Yes Yes Changing Network Config Yes Yes Legal Lock parameter Yes Yes Entering set up code gives access also to operator locked functions If only operator lock is on the operator code is required where set up lock is specified above Unlocking of Preset...

Page 68: ...sed Preset tare value cannot be entered or edited Preset Only Preset tare is used Auto Preset The sum of the Auto tare and Preset tare values is used When the TARE key is pressed the actual gross weight is stored as Auto tare value and the instrument will display net weight Preset tare With default setting taring can be performed even if the weight is not stable But if parameter Motion check in Pa...

Page 69: ...newed calibration or at least the zero setting of a calibration should be performed Minor correction of the zero value may be needed and can rapidly be performed When a gross weight close to zero is displayed pressing the ZERO key will make the gross weight zero Pressing the ZERO key will also set the value of Auto tare to zero Zero setting with the ZERO key is permitted only if The weight is stab...

Page 70: ...ight change per minute for the zero tracking If parameter Resolution is changed the value of Zero track rate will change correspondingly Automatic zero setting Automatic zero setting is active when in addition to the common requirements above the following requirements are met Calibration parameter Zero tracking is set to On AutoZero The gross weight is negative The scale is in gross mode The weig...

Page 71: ...nter but on certain conditions The displayed weight must be higher than the value of Min Weight Print in sub menu Calibration Parameter No print out will be done if the weight is too low If parameter Motion Check in menu Calibration Parameter is set to On the displayed value must be stable Motion not shown If the weight is not stable Motion shown printing will be delayed and the text Print will be...

Page 72: ...isplay Weight Preset Tare Print Position 4 Date Time Scale Name Instrument Name or Warning Print Position 5 Message Print Position 6 Print Position 7 Print Position 8 Print ID xxxx if activated Print Pos 1 Print Pos 2 Print Pos 3 Print Pos 4 Print Pos 5 Print Pos 6 Print Pos 7 Print Pos 8 Linefeeds if activated Printer field layout If both positions on a row are set to Not in use the row is omitte...

Page 73: ...on 1 Date Time Print Position 2 Scale Name Print Position 3 Not in use Print Position 4 Display Weight Linefeeds 2 Scale Name Ice cream 2016 03 12 17 11 Ice cream Gross weight displayed G 037 9 kg 2016 03 12 19 33 Ice cream Net weight displayed N 002 4 kg ...

Page 74: ...Tare and Preset Tare weight Number of decimals can be derived from this Id see table below 14 Tare Correction Mode 0 Auto 1 Preset 2 Auto Preset 15 Weight unit as string e g kg for kilograms 16 Warning Code 0 is no error and any non zero value is considered to be a print with warning Uses same values as error codes see chapter 10 17 Comment max 16 characters Not used yet always set to be 18 Checks...

Page 75: ... Instrument 5 11 Resolution Id Table Resolution Id Resolution Resolution Id Resolution Resolution Id Resolution 6 0 001 12 0 1 18 10 7 0 002 13 0 2 19 20 8 0 005 14 0 5 20 50 9 0 01 15 1 10 0 02 16 2 11 0 05 17 5 ...

Page 76: ...n a print command is given either from front panel or via communication Note that the displayed weight is accumulated In the Accumulated Weights menu there is a possibility to zero all values by using the soft key F2 Zero or via communication Accumulated weight is displayed if Acc Weight is selected in Info Lline 1 2 Mode parameter If in some of Print Position 1 to 8 Acc Weight is selected then th...

Page 77: ...tions Network Configuration The Network Configuration menu consists of the IP Configuration and the Server Configuration menus The IP Configuration menu is used to set manual auto IP address assignment IP address etc The Server Configuration menu is used to enable disable the FTP Server and the Web Server of the instrument In this menu is also the password for the servers set Note that Ethernet co...

Page 78: ...how a digital output if connected to the Level should operate The parameter can be set to make an output active when the signal is above the Level or when it is below the Level Level X Hystereses Defines the width of a hystereses range for the Level The definition of a negative hystereses range starts with a minus sign Hystereses is an intentional difference between the switch levels for increasin...

Page 79: ...y communication If a setpoint is connected to an output then corresponding digital output is activated When the selected weight becomes higher than the setpoint the setpoint function is deactivated and the corresponding Setpoint X cycle done bit is set A connected digital output is also deactivated at the same time The setpoint function and possible connected digital outputs can also be deactivate...

Page 80: ...l filling This function should be used if the bandwidth must be very low to achieve as high resolution as required and the response is then considered too slow Switching between filtered and unfiltered weight The scale will switch to set bandwidth when the difference between samples is smaller than Filter window Samples are compared with a time difference of 100 ms If the difference is larger than...

Page 81: ... used no data flow direction control is needed Modbus RTU Slave General All G5 units connected to the network can listen to what is transmitted in the network but only one unit at a time may transmit A time sharing principle is needed to allow communication in both directions half duplex All communication in the network must be initiated by the control unit master When the instrument is working to...

Page 82: ... TCP slave and will only respond to incoming messages from a master See chapter Communication Modbus protocol section for detailed information of register numbering register content definition commands etc More information about Modbus TCP can be found at www modbus ida com and many other places Setup of Modbus TCP Slave communication Network configuration IP address Subnet Mask is done from menu ...

Page 83: ...ion in the industry Information is transmitted in blocks of data to minimize polling and response time delays For example the error register status register and weight register could be read with one command to the instrument When a command that cannot be performed is sent the instrument responds with an exception code For a better explanation of the error a special command error register could be...

Page 84: ...000 Instrument type R 40002 1 reg 44002 Program number R 40003 1 reg 44004 Program major version R 40004 1 reg 44006 Program minor version R 40006 3 reg 44010 Serial number R 40009 1 reg 44012 Hardware version R 40010 1 reg 44014 Hardware type R 40011 6 reg Program build R 40019 1 reg 44018 CPU load R 40020 1 reg 44020 REM Warmup time seconds R 40021 1 reg Print ID R 40030 1 reg 44030 Command erro...

Page 85: ... 46004 Clock Month R W 42004 1 reg 46006 Clock Day R W 42005 1 reg 46008 Clock Hour R W 42006 1 reg 46010 Clock Minute R W 42007 1 reg 46012 Clock Second R W 42010 3 reg 46020 Preset tare value R W 42016 3 reg 46024 Level 1 value R W 42019 3 reg 46026 Level 2 value R W 42022 3 reg 46028 Level 3 value R W 42025 3 reg 46030 Level 4 value R W 42028 3 reg 46032 Setpoint 1 value R W 42031 3 reg 46034 S...

Page 86: ...olds the serial number of the instrument The value 991000 means 99 1000 First 2 digits is manufacturing year and the last 4 is the serial number Together the 6 digits uniquely identify the unit This can be used by the master to be sure that an instrument with a specific serial number is used for a special process Hardware version A difference between instruments in HW version means that there is s...

Page 87: ...nd 0 59 R CPU load This register holds the current CPU load in percent Range 0 to 100 0 no load and 100 no background capacity left REM Warmup time seconds This register holds the reminding indicator warm up time in seconds Print ID Last Print ID counts up one number at each print Command error This register holds the error code when a command has been sent to the instrument A command that gives a...

Page 88: ...r errors in the system Note Weight errors still indicate normal state 04 Error state An error has been detected during startup of the instrument 05 Fatal error state An error has been detected during startup of the instrument It s not possible to enter any other state from here 06 Power fail state A power fail has been detected and the instrument will respond to communication for a short moment un...

Page 89: ... time after reset power up Note that the reply contains the set bit if it was set Reading Instrument Status via Fieldbus interface will not reset this bit To reset this bit with fieldbus interface a specific reset command must be used Care must be taken if more than one interface is used to communicate with the instrument and the Program reset bit is to be used 2 15 Not used Note If this register ...

Page 90: ...on Unstable weight 8 9 10 11 Flow rate display Flow rate is shown in the display 12 Net weight 6 digits The net weight value is out of precision and should normally not be used 13 Gross weight 6 digits The gross weight value is out of precision and should normally not be used 14 15 Note If this register bits is read as float value see description of Data representation Gross weight This register h...

Page 91: ...ital inputs 1 4 Bits set to 1 in this register have the following meaning Bit no Function 0 Digital input 1 activated 1 Digital input 2 activated 2 Digital input 3 activated 3 Digital input 4 activated Note If this register bits is read as float value see description of Data representation Status of digital outputs 1 4 Bits set to 1 in this register have the following meaning Bit no Function 0 Dig...

Page 92: ...e See description for setpoint function 6 Setpoint 4 activated See description for setpoint function 7 Setpoint 4 cycle done See description for setpoint function Note If this register bits is read as float value see description of Data representation Analog input In this register it is possible to read the voltage on the analog input The value is given in V with 3 decimals The range of the input ...

Page 93: ...al inputs 3 Exit Remote operation This command enables the keys and leaves the remote operation 4 Disable menu on display Access to the menu on the instrument is disabled Any opened menu window will be closed and the main weight window will be shown instead The INFO key is disabled and the shortcuts to Acc Weight Preset Tare and Levels are no longer present N B This command has no effect on the we...

Page 94: ...cumulated weight to zero High and Low part 100 Activate setpoint 1 See description of setpoint function 101 Deactivate setpoint 1 See description of setpoint function 102 Activate setpoint 2 See description of setpoint function 103 Deactivate setpoint 2 See description of setpoint function 104 Activate setpoint 3 See description of setpoint function 105 Deactivate setpoint 3 See description of set...

Page 95: ...nge year R 48601 1 reg Integer Timestamp on last legal lock change month 1 12 R 48602 1 reg Integer Timestamp on last legal lock change day 1 31 R 48603 1 reg Integer Timestamp on last legal lock change hour 0 23 R 48604 1 reg Integer Timestamp on last legal lock change minute 0 59 R 48605 1 reg Integer Timestamp on last legal lock change second 0 59 R 48606 2 reg Unsigned Integer Lock change refe...

Page 96: ...g Single prec Float Net weight R 48714 2 reg Single prec Float Auto tare value R 48716 2 reg Single prec Float Preset tare value R 48718 1 reg Integer Weight resolution id see Table below R 48719 1 reg Unsigned Integer Number of decimals in weight R 48720 4 reg 2 IEEE float Accumulated weight always 3 decimals R 48724 1 reg Integer Weight unit id see Table below R 48725 1 reg Integer Tare correcti...

Page 97: ...ght unit id Table Id number Weight resolution id Weight unit id 0 NONE 1 g 2 kg 3 t 4 lb 5 oz 6 0 001 N 7 0 002 daN 8 0 005 kN 9 0 01 psi 10 0 02 kPa 11 0 05 MPa 12 0 1 bar 13 0 2 lbf 14 0 5 kgf 15 1 Nm 16 2 N m 17 5 kN m 18 10 PLI 19 20 l 20 50 mV V 21 pls ...

Page 98: ... 1 reg Integer Status indication of the validity of the string First byte always 0 Second byte 1 string correct 0 string calc failed R 49019 1 reg Integer Spare register R Host name Registers for the string of ASCII characters describing host name These 10 registers must be read all together in one request Reg no Data type Explanation R W 49020 8 reg 8 bit character Host name 16 characters R 49028...

Page 99: ...r sets the I O bit to OFF this is accepted but no action is activated All I O bits are WRITE ONLY This means the master cannot read the I O bits but only write to them Note If the master tries to write to more than one I O bit Modbus function 15 the instrument will act on the lowest I O bit number only ...

Page 100: ...icant bits in the value 2 614E 24910 The 16 least significant bits in the value 3 0003 3 The number of decimals Calculations in decimal numbers First multiply the most significant register with 216 65536 and add the least significant register to the value 188 216 24910 12345678 Now divide the number to get the right number of decimals The decimal register was set to 3 in this example which gives t...

Page 101: ... first register and the low order bits in the second register Other devices may invert the register order Modicon float For true Modicon PLC s Float Many third party controllers that support Modicon protocol use the float format where all bytes are written out in order to one 32 bit register as opposed to Modicon float which uses 2 consecutive 16 bit registers When float registers representing bit...

Page 102: ...time out for the query 3 Command error If the slave receives the query without any communication error but cannot handle the query e g if the command was not valid the requested register number not valid or instrument in a mode where the command was not allowed then the slave will return an exception response informing the master of the nature of the error The following exception codes are possibl...

Page 103: ...used to activate commands in the instrument 06 Preset Single Reg Presets a value into a single holding register 4X references 08 Diagnostics This function can provide a series of different communication tests depending on a sub function code The instrument supports only sub function code 00 which is a loop back test The same data as received will be sent back to the master Max number of data bytes...

Page 104: ...ment must always correspond Setup of fieldbus communication Complete the set up of fieldbus communication before connecting it to the network to avoid possible network failure due to mismatch in configuration between network and instrument Select the fieldbus type used in the Hardware Configuration menu Note that the instrument will be restarted after changes in the hardware setup Select the appro...

Page 105: ...ated commands such as taring zeroing etc Commands 0 No action 250 hex FA Change read window 251 hex FB Write data 252 hex FC Clear the Program reset bit in the Instrument Status register Plus commands according to the manual chapter Communication Modbus protocol Command register Note that a new command is detected when the content of the command register is changed If the same command is used more...

Page 106: ...s Read 08 2 Read register 1 10 2 Read register 2 12 2 Read register 3 14 2 Read register 4 16 2 Read register 5 18 2 Read register 6 20 2 Read register 7 22 2 Read register 8 24 2 Read register 9 26 2 Read register 10 28 2 Read register 11 30 2 Read register 12 32 1 Setpoint status 33 1 Level status 34 1 Digital input status 35 1 Digital output status 36 2 Scale error code 38 2 Scale status 40 4 G...

Page 107: ... error 06 2 Start address Read 08 2 Read register 1 10 2 Read register 2 12 2 Read register 3 14 2 Read register 4 16 2 Read register 5 18 2 Read register 6 20 2 Read register 7 22 2 Read register 8 24 2 Read register 9 26 2 Read register 10 28 2 Read register 11 30 2 Read register 12 32 1 Setpoint status 33 1 Level status 34 1 Digital input status 35 1 Digital output status 36 2 Scale error code ...

Page 108: ...is the starting address of the reading area following in bytes 8 to 31 The address defines the address of the first of the 12 consecutive Modbus registers in the read area See chapter Communication Modbus protocol for details on Modbus register address definitions Bytes 8 to 31 These 24 bytes is the area used when the user wants to read any data that is accessible through Modbus registers The addr...

Page 109: ...42 F7 00 00 08 15 Write registers 3 6 Example 2 Setting Setpoint 4 value to 123 5 Writing to integer value register 1 Make sure that the previous command was not 251 Command byte 00 must be set to 0 if previous command was 251 2 Set number of registers 3 to write in byte 01 3 Set start address 42139 in bytes 02 and 03 See chapter Communication Modbus protocol General registers 4 Set the following ...

Page 110: ... 4 Reset the Program reset bit in Instrument status 1 Make sure that the previous command was not 252 2 Enter the command 252 in byte 00 Byte Description Dec Hex 00 Command 252 FC 01 Number of registers to write 02 03 Start address 04 15 Write registers 1 6 Example 5 Other commands like Taring Zeroing etc See chapter Communication Modbus protocol Command register for a list of available commands 1...

Page 111: ...al instruments that are connected to the same network from one location for set up diagnostics etc It is also possible to access instruments over Internet for e g remote diagnostics provided that the network allows remote access e g using VPN Virtual Private Network This requires specific security measures that are the responsibility of the user network administrator Note that the remote access is...

Page 112: ... page current state of the menu system and does not allow for multiple pages being displayed simultaneously on different browsers or tabs If there is any problem with a page or a page is suspected to be cached and not fresh from the instrument just refresh the page by clicking the refresh button or F5 This will refresh the entire page Refresh button back and forward buttons not used Security The i...

Page 113: ...ll displayed Usually this will happen after three failed login attempts or if the Cancel button is clicked By clicking the Refresh text or by clicking the refresh button on the browser the login form will be displayed again Clicking the Close text will close the browser not possible on every browser See the picture below Access denied screen When the correct login credentials are entered the entry...

Page 114: ...lose the Window text will close the browser if allowed by the browser Note that the browser may save the login credentials which then are proposed as default next time the user tries to login to the same unit When a remote access session is finished the user should log out from the entry screen before closing the browser Also see Remote Local Access below If one user is using the Remote Access whe...

Page 115: ...e Main Menu level When a remote access session is finished the user should log out from the entry screen before closing the browser unless intending to continue to avoid holding the exclusive access rights which will block a local user from editing parameters or using some maintenance functions Note that the blocking also will occur in the opposite direction To resolve such a blocking situation wi...

Page 116: ...Technical Manual 7 6 ...

Page 117: ...sary files in the user tree Create Backup Parameter values are stored in a file that can be used to restore to same or other instruments of the same type The user can select to save the back up file either in the instrument or on a connected USB memory The file name can be edited Note that additional information which is saved in the backup file can be given before the backup file is created Resto...

Page 118: ...ty of the instrument that usually will affect the manual A change in the minor revision means that there is a no difference in functionality of the instrument it will not affect the manual A bug fix an update of a text or similar would give only a minor revision change Consult the change description in this manual to see what changes is done in the manual or the software When it s verified that a ...

Page 119: ...internet http www welmec org latest guides Select WELMEC guide 2 and then chapter 10 Compatibility of modules Non Automatic Weighing Instrument EN45501 OIML 76 1 WELMEC 2 chapter 10 Compatibility of modules Table for Weighing instrument The general data of the total scale is entered in this part accuracy class class This can be III or IV maximum capacity Max Maximum capacity of the scale verificat...

Page 120: ...f verification scale intervals nind From part certificate load cell excitation voltage Uexc It is recommended to measure this parameter in the actual installation For G5 it can be calculated as the smallest of 0 10 Uexc or LC LC R N R Uexc 10 10 For RLC see table load cell For range of Uexc see indicator part certificate External excitation supply is not allowed minimum input voltage per verificat...

Page 121: ...cation scale interval vmin or the ratio Y Emax vmin nLC Y From test certificate minimum dead load output return DR or the ratio Z Emax 2 DR Z From test certificate Only for multi interval instruments input resistance of single load cell RLC From test certificate or data sheet lower limit of temperature range Tmin From load cell test certificate upper limit of temperature range Tmax From load cell ...

Page 122: ... III is better than class IV 2 Tmin of indicator and Tmin of load cell Tmin of weighing instrument Tmax of indicator and Tmax of load cell Tmax of weighing instrument 3 p p p LC con ind 2 2 2 1 4 nind n 5 Q Max R N Emax 6 nLC n 7 N R e vmin Emax Y 8 min max E u e N R U C exc 9 R R N R L LC L min max 10 A L 6wiremax All 10 conditions must be fulfilled ...

Page 123: ...s that are locked when Legal Lock is On are Menu General Instrument Name Info Line 1 Mode Info Line 2 Mode Gross Net Key Tare Key Print Key Zero Key Gross After Print Warm Up Time Menu Long term Store Data Store Activated Minimum Storage Days Menu Calibrations Parameters Scale Name Measurement weight unit Measurement weight resolution Filter Window Motion Detect Window No Motion Delay Motion Check...

Page 124: ...are and Parameter Set up Calibration Parameters Tare Corr Mode is set to Preset or Auto Preset Gross Net Key Shall be set in accordance to customer demands Tare Key Shall be set in accordance to customer demands Print Key Shall be set in accordance to customer demands Zero Key Shall be set in accordance to customer demands Gross After Print Shall be set according to legal requirement for specific ...

Page 125: ...tion Detect Window Shall be set to the value of e or less No Motion Delay Shall be set to a value of min 1 s Motion Check Shall be set to On Min Printable Weight Shall be set according to legal requirement for specific application Allow Print Low Weight Shall be set according to legal requirement for specific application Overload Check Shall be set to Unipolar Overload Limit Shall be set to the va...

Page 126: ...parameter defines the load on the scale in the lowest calibration point normally 0 Value Cal P2 This parameter defines the load on the scale in the second calibration point If a two point calibration is done then it is the highest calibration point shall be near but less then Max load Value Cal P3 This parameter defines the load on the scale in the third calibration point Value Cal P4 This paramet...

Page 127: ...n this parameter the transducer signal in the fourth calibration point is displayed but the value cannot be edited Transd Signal P5 In this parameter the transducer signal in the fifth calibration point is displayed but the value cannot be edited Transd Signal P6 In this parameter the transducer signal in the sixth calibration point is displayed but the value cannot be edited Set Zero Shall be set...

Page 128: ...Print Position 1 to Print Position 8 Note This parameters is only shown if Printer is selected in Serial Com Mode Always Show Print ID Shall be set to On Note This parameter is only shown if Printer is selected in Serial Com Mode Linefeeds Shall be set according to legal requirement for specific application Note This parameter is only shown if Printer is selected in Serial Com Mode Menu Web Interf...

Page 129: ...ting and stopping motors checking for last batch if important warnings controlling G5 PM etc 4 The master shall communicate with G5 PM over Ethernet Modbus TCP IP or Serial communication RS485 Modbus RTU if a printer is required it will occupy the RS485 port see G5 Weighing Instrument Technical Manual 5 G5 PM will by the Modbus protocol respond with weight status and other data depending on regist...

Page 130: ...n For very frequent weighing use Long term Store with FTP not Printer For Digital Output configure Output Source to Print Weight Warning for suitable digital output Automatic Catchweighing Instrument OIML 51 1 2006 Weighing instrument For G5 PM to be a legal part in an Automatic catchweighing instrument the following system requirements has to be fulfilled 1 Settings shall be in accordance with ab...

Page 131: ...icator The CE mark with year and the notified body number from the test certificate of the indicator and a green M mark shall be placed on the back of the indicator as shown below The last change before leaving set up shall be to activate the Legal Lock function to On See under menu Legal Weighing When Legal Lock function is activated the new Audit Trail Counter number Lock change Reference Id and...

Page 132: ...panel then the sealing against intrusion of the hardware can be done by putting a seal over a screw at the back of the front see picture below If G5 indicator is mounted in a panel then the sealing against intrusion of the hardware can be done by putting a seal between indicator enclosure and panel see picture below ...

Page 133: ... are Instrument error Command error and Scale Error code see chapter Communication The error codes are divided in four groups depending on their origin Weight errors occur when transducer signals or weight values go out of given ranges Start up errors occur only during start up General errors usually occur due to faulty entries from the front panel alternatively invalid data or not allowed command...

Page 134: ... many transducers connected A fault in a transducer or inside the instrument is also possible Check transducer connections See chapter Installation and Technical Data 011 Sense voltage error The sense voltage is out of range Check transducer connections See chapter Technical Data 012 Transducer signal error The input signal is out of range for example due to a faulty or missing transducer connecti...

Page 135: ...One or several production parameter is corrupt Return the instrument for service This is a fatal error 083 Wrong type of Fieldbus Module The fieldbus module in the instrument doesn t correspond to the set up Correct the set up or change module 084 No Fieldbus Module There is no fieldbus module installed in the instrument but the set up indicates there should be a fieldbus module Correct the set up...

Page 136: ...number of registers Illegal number of Modbus registers when writing data to G5 instrument 105 Faulty value The value not accepted when entering a parameter from front panel or illegal data in modbus registers when writing data to the G5 instrument 106 Previous command not ready The previous command is not finished Wait until pending command is finished and send the command again This error code wi...

Page 137: ... is not allowed when the calibration menu is displayed for the actual scale 122 Printer buffer overflow Communication print command error response Given when the printer buffer for a used port is full The current communication set up and possibly the printer cannot handle the amount of print commands that been issued during a limited time over communication print button and digital inputs totally ...

Page 138: ...ot stored This warning is given if the user is leaving the calibration menu when a dead weight calibration is started but not all calibration points are stored The user will have the possibility to continue calibration leave the menu and discard all calibration changes or leave the calibration menu and keep the calibration changes done so far Note that leaving an unfinished calibration might give ...

Page 139: ...n point two is too high often due to a previous strange data sheet calibration 193 Too high transducer signal in calibration point 2 The mV V signal in calibration point 2 is too high due to strange data sheet calibration The conversion factor rated load etc does not correspond to each other 194 Illegal calibration direction All weights with corresponding mV V values must be increasing for increas...

Page 140: ...Technical Manual 10 8 ...

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Page 142: ... Norwood MA 02062 USA Phone 46 586 63000 Fax 46 586 63099 Phone 781 298 2200 Fax 781 762 3988 blhnobel se vpgsensors com blhnobel us vpgsensors com www blhnobel com www blhnobel com Document no 35235 Publication no 601 361 R0 Vishay Nobel AB 2017 05 02 Subject to changes without notice ...

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