MK LIT (E5) 01/2021
page 2/172
Contents
1.
SAFETY .................................................................................................................. 7
1.1
Personnel Qualification ....................................................................................................................... 7
1.2
Operating manual ................................................................................................................................ 7
1.3
Legal considerations ........................................................................................................................... 7
1.4
Structure of the safety instructions ...................................................................................................... 8
1.4.1
Signal word panel ..................................................................................................................... 8
1.4.2
Safety alert symbol ................................................................................................................... 8
1.4.3
Pictograms ................................................................................................................................ 9
1.4.4
Word message panel structure ................................................................................................. 9
1.5
Localization / position of safety labels on the chamber .................................................................... 10
1.6
Type plate.......................................................................................................................................... 10
1.7
General safety instructions................................................................................................................ 11
1.7.1
Notes on the installation site ................................................................................................... 12
1.7.2
Notes on loading and operation .............................................................................................. 13
1.7.3
Notes on handling CO
2
........................................................................................................... 14
1.7.4
Notes on handling nitrogen when using it as inert gas ........................................................... 15
1.7.5
Precautions when handling gas cylinders .............................................................................. 15
2.
INTENDED USE ................................................................................................... 16
2.1
Use .................................................................................................................................................... 16
2.1.1
EUCAR Hazard levels – Overview ......................................................................................... 17
2.2
General requirements for the chamber load ..................................................................................... 18
2.3
Tests with EUCAR hazard level up to max. 3 ................................................................................... 18
2.3.1
Requirements for the chamber load ....................................................................................... 18
2.3.2
Operation with the max. Expectation of an EUCAR event with hazard level 3 ...................... 19
2.4
Tests with EUCAR hazard level 4 to 6 .............................................................................................. 19
2.4.1
Requirements for the chamber load ....................................................................................... 19
2.4.2
Detection and secure inclusion of an event within the battery test chamber by immanent
safety with a defined load (max. one single 18650 cell with LIT MK 240, max. three 18650
cells with LIT MK 720)............................................................................................................. 21
2.4.3
Detection and safe inclusion of an event within the battery test chamber by additional opera-
tor-provided measures with a defined load ............................................................................. 21
2.5
Medical devices ................................................................................................................................. 22
2.6
Personnel Requirements ................................................................................................................... 22
2.7
Installation site requirements
and ambient conditions ...................................................................... 22
3.
FORESEEABLE MISUSE .................................................................................... 23
4.
RESIDUAL RISKS ................................................................................................ 24
5.
OPERATOR RESPONSIBILITY, DOCUMENTATION, AND MEASURES .......... 27
5.1
Risk assessment ............................................................................................................................... 27
5.2
Employee training and protocols ....................................................................................................... 27
5.3
Operating instructions ....................................................................................................................... 28
5.4
Protective equipment ........................................................................................................................ 28
5.5
Standard Operating Procedures (SOPs) .......................................................................................... 28
5.6
Testing and maintenance .................................................................................................................. 28
5.7
System logbook ................................................................................................................................. 29
5.8
Operation log ..................................................................................................................................... 29
6.
TESTING .............................................................................................................. 30
6.1
Objective of testing ............................................................................................................................ 30
6.2
Scope of the tests ............................................................................................................................. 30
6.2.1
Testing before initial commissioning ....................................................................................... 30
Summary of Contents for 9020-0402
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