Bilanciai FLYNET 100 Use, Maintenance And Installation Manual Download

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General

Società Cooperativa Bilanciai Campogalliano

- 41011 Campogalliano (MO) Italy

Via S. Ferrari, 16 - Tel. +39 (0)59 893 611 - Fax +39 (0)59 527 079

Web: http://www.coopbilanciai.it - E-mail:[email protected]

Customer Assistance Service Tel. +39 (0)59 893 612 - Fax +39 (0)59 527 294

Servizio post vendita

After sales service

Service après-vente

Kundendienstservice

Servicio post-venta

Serviço pós-venda

tel. +39 (0)59 893 612

– fax +39 (0)59 527 294

Summary of Contents for FLYNET 100

Page 1: ...WEIGHING INDICATOR FLYNET 100 USE MAINTENANCE AND INSTALLATION MANUAL Edition 30 06 2021 Manual code 81320615 ...

Page 2: ......

Page 3: ...ATOR TO THE MAINS 19 3 2 1 Checks 19 3 2 2 Wiring diagram version with connectors 20 3 2 3 Wiring diagram version with cable glands 21 3 3 CONNECTING THE INDICATOR TO THE WEIGHING PLATFORM 23 3 3 1 Wiring diagram with platform 24 3 3 2 Equipotential between indicator and weighing platform 24 3 3 3 Digital Scale serial connection 25 3 3 4 Analogue Scale serial connection 25 3 4 SERIAL CONNECTIONS 2...

Page 4: ...5 5 3 CARDS 66 5 4 PDF AND NETWORK PRINTER 67 5 4 1 Network printer 67 5 4 2 PDF 69 5 5 TRANSMISSION 71 5 5 1 Mpp 71 5 5 2 Network 73 5 5 3 Serial 74 5 5 4 Indicator parameters 75 5 5 5 Field bus 76 5 5 5 1 Profibus 76 5 5 5 2 Modbus RTU 77 5 5 6 Printed data string 80 5 5 6 1 Transmission of printed data string via network 80 5 5 6 2 Transmission of printed data string via serial transmission 81 ...

Page 5: ... Stainless steel version with cable glands 109 10 7 DISASSEMBLING WEIGHING CELL UNIT AND INDICATOR POWER SUPPLY UNIT STAINLESS STEEL VERSION WITH CABLE GLANDS ONLY 111 10 8 DISASSEMBLING CPU MODULE 112 10 8 1 Stainless steel version with connectors cable glands 112 10 9 DISASSEMBLING DIGITAL SCALE INPUT 113 10 9 1 Stainless steel version with connectors 113 10 9 2 Stainless steel version with cabl...

Page 6: ...ufacturer is not liable for any damage caused to persons or property It is also forbidden to alter or delete the data on nameplates closing and legalisation stamps of the indicator therefore make sure that all the plates are present and readable and if not contact the After Sales Service The Manufacturer is not liable for any damage resulting from careless handling of the indicator The information...

Page 7: ...ument DANGER Information or procedure which if not carefully performed results in death or serious personal injury ATTENTION Information or procedure which if not carefully performed may result in minor personal injury or damage to the instrument WARNING Information or procedure to advise the operator on the optimal use of the equipment for a longer life avoid damage or loss of programming optimis...

Page 8: ...ody A weighing instrument can also be used to determine other quantities parameters or characteristics related to the mass NON AUTOMATIC WEIGHING INSTRUMENT OR INSTRUMENT a weighing instrument that requires the intervention of an operator during weighing MEASURING INSTRUMENT any device or equipment or system the term may be used as a synonym in this manual with measurement functions as defined by ...

Page 9: ...d order Personal protective equipment specific to road transport vehicles Sporting materials Materials for self defence or deterrence Portable devices to identify and report risks and harmful factors USER The user businessman company is considered to be the person using the equipment for its intended use or entrusting its use to competent and specifically trained persons ADVANCED QUALIFIED TECHNIC...

Page 10: ...elational SQL data base for the management of weighing data Advanced connectivity and network communication Programming and customisation from PC via network 1 6 Key The following manual refers to operations available in different models defined at the time of purchase Below is the terminology used in this manual STAINLESS STEEL VERSION WITH CONNECTORS applies only to the stainless steel version w...

Page 11: ...ance 29 ohm per scale Load cell power supply 10 Vdc Internal resolution 2000000 points 25 conv s Resolution in type approved version 1 range of 6000 Maximum input signal 35 mV Sensitivity 0 6 µV division Full scale stability 5 ppm C Zero stability 5 ppm C Digital scale Load cells to be connected 1 digital unit MAX 16 digital CPD cells 4 digital units MAX 24 digital CPD cells Attention Install suit...

Page 12: ... Or 2xRS232 1xRS422 with optional bifid cable 1xRS232 COM8 option 1xRS232 RS422 COM9 option Ethernet 10 100 1 Inputs Outputs 2 2 Expansions Slots for optional boards 2 dual serial option 1 8 Declaration of conformity The declaration of conformity is available in the QUICK START manual to which you can refer for details ...

Page 13: ...ion Figure 1 9 1 Weighing indicator dimensions tabletop IC stainless steel version Dimensions in mm see Figure 1 9 1 Weight 5 kg 1 9 2 Wall mounted I stainless steel version Figure 1 9 2 Weighing indicator dimensions wall mounted stainless steel version Dimensions in mm see Figure 1 3 Weight 5 kg ...

Page 14: ... the distributor or to separate waste collection centres 1 11 Instructions for technical service request Any request for information or service intervention at the customer s premises or clarification regarding the technical aspects of the equipment or of this document must be addressed to In case of malfunctions or faults for which the intervention of specialised technicians is required please co...

Page 15: ...n this manual The manufacturer will not be liable for faults or malfunctions if maintenance deficiencies lack of cleaning replacement with non original or unauthorised parts and use of the equipment in a manner different from that indicated in this instruction manual are found Furthermore this warranty does not cover any parts replaced or repaired and all parts that are subject to wear due to thei...

Page 16: ...13 1 5 46050456 FLYNET DIGITAL CONV UNIT 1 13 1 6 47180121 MOTHERBOARD TOUCH SCREEN CABLE 1 13 1 7 47180151 LVDS DISPLAY CABLE 1 13 1 8 47180193 FRONT LIGHT BUTTON WIR WITH BUTTON 1 13 1 9 47180207 SHARP LCD LED BACKLIGHT CABLE 1 13 1 10 47180119 MOTHERBOARD DIADE SERIES ANALOGUE DIGITAL CONVERTER CONNECTION 1 13 1 10 47180129 MOTHERBOARD DIADE SERIES DIGITAL CELL INTERFACE CONNECTION 1 13 1 11 47...

Page 17: ...15 FLYNET 100 Figure 1 13 1 Stainless steel indicator spare parts 1 2 8 4 3 5 10 11 12 13 15 6 7 14 9 ...

Page 18: ...eighing instruments are governed by the regulations in force in the country of use Use under conditions that do not comply with these regulations is prohibited 2 3 Conditions of use Carefully follow this manual during use If you find any discrepancies between the contents of this manual and the equipment in your possession contact your Retailer or the After Sales Service of the Manufacturer for cl...

Page 19: ...for optional boards 2 Scale 1 3 Scale 2 4 Scale 3 5 Scale 4 6 HDMI port optional 7 I O port 8 COM4 port 9 COM6 7 port 10 Ethernet port 10 100 Mb s 11 USB HOST ports 12 Serial board expansion COM8 9 option 13 12 V power supply through external power supply unit COM9 COM8 4 3 2 13 7 5 6 12 11 10 9 8 1 ...

Page 20: ...ots for optional boards 2 Scale 1 3 Scale 2 4 Scale 3 5 Scale 4 6 I O port 7 COM4 port 8 COM6 7 port 9 Ethernet port 10 100 Mb s 10 USB HOST ports 11 Serial board expansion COM8 9 option 12 12 V power supply through external power supply unit 9 2 3 4 5 6 8 7 10 11 12 1 ...

Page 21: ... present on the hood of the instrument If this is not the case inform the maintenance personnel or our Service Department directly The plug of the power cable has an IP20 protection rating provide a connection to the mains adequately protected according to environmental conditions WARNING The indicator complies with the European directive on electromagnetic compatibility however it is good practic...

Page 22: ...upply unit cable 4 Mains socket 5 12VDC power plug Power supply cable The power supply cable is generally supplied with IEC 320 socket and 10 A Italian plug L N G It can be supplied with SCHUKO plug on request 12V direct current power supply The DFLYNET 100 weighing indicator can also be powered from a direct current source with 12V rated voltage Power can come from either a lead acid battery or a...

Page 23: ...uctor from the scale must also be connected to the same grounding point Lay a three pin cable with a cross section suitable for the type of system For the choice of the cable refer to the technical power supply characteristics Also provide a disconnect switch upstream of the supply line The disconnect switch must be accessible during system maintenance operations Essential characteristics of the p...

Page 24: ...stamping screws Figure 3 2 4 Load cell connection Insert the 9 15 pin connector in the scale input hole Lock the cable gland with the nut Refit the shell with the drilled stamping screws Insert the connector on the bottom of the CPU housing The connection can be different depending on the type of cell that is fitted on the weighing platform analogue or digital In case of duplex scale scale A shoul...

Page 25: ...nto the 9 15 pin male connector JBIL located at the bottom of the indicator The connection can be different depending on the type of transducer that is fitted on the weighing platform analogue or digital WARNING The cable shield must always be connected to the metal protection cap of the 9 15 pin connector Do not insert the connection cable to the weighing platform into routes with cables directed...

Page 26: ...d screw on the platform 8 Ground poles for weighbridge only 3 3 2 Equipotential between indicator and weighing platform Check that there is equipotential between the metal parts of the indicator and the weighing platform If in doubt connect indicator and platform with a ground cable of at least 6mm using the ground screw on the bottom of the indicator The cables and accessories for this connection...

Page 27: ...NC 15 NC NC Reserved do not connect The connection to the digital cells is made with serial transmission type RS485 using a shielded 6 conductor cable The pins with the same signal can be connected in parallel 3 3 4 Analogue Scale serial connection 9 pin male D sub connector PIN DESCRIPTION 1 SIG 2 SIG 3 EXC 4 EXC 5 SENSE 6 NC 7 NC 8 SENSE 9 NC NC Reserved do not connect ...

Page 28: ...NC 5 GND 6 NC 7 RTS 8 CTS 9 5V NC Reserved do not connect 3 4 2 COM6 7 serial connection option 9 pin female D sub connector PIN DESCRIPTION 1 RX422 2 RX 232 3 TX 232 4 NC 5 GND 6 RX422 7 TX422 8 TERMINATOR 9 TX422 NC Reserved do not connect WARNING On this D sub connector there are two complete serial ports COM6 RS232 and COM7 RS422 ...

Page 29: ...e 15 m Maximum voltage at the ends 12 Vdc For connection to external devices it is recommended to use a shielded cable paying attention to connect the shield to the metal part of the 9 pin connector shell 3 4 5 RS422 connections Create the jumper between pin 6 and pin 8 to connect the termination resistance ATTENTION Maximum use conditions provided for by standard RS422 Maximum transmission distan...

Page 30: ... Output connection Input output contacts are available on the JI O terminal board at the rear of the indicator Figure 3 5 1 Terminal board pinout Figure 3 5 2 JI O terminal board connection diagram for Input Output connection ...

Page 31: ... connection ATTENTION Electrical characteristics Output switching voltage 24 V AC DC switching current 190 mA AC DC solid state contact RELAY DANGER When the weighing equipment is part of complex systems that may pose a danger to the safety of the operators involved in the operation of the equipment carry out several no load operations assisted by specialised personnel in order to acquire the nece...

Page 32: ... the front part Figure 4 1 1 Switching on A progress bar on the display with messages indicates the start phase Press again the key the LED and the display switch off In this situation the indicator interrupts its functions in any case the indicator is powered but with almost zero consumption This status is indicated by the green LED that switches on on the power supply unit ...

Page 33: ...31 FLYNET 100 Figure 4 1 2 Green LED on the power supply unit To switch the system completely off pull the plug out of the power outlet ...

Page 34: ...he indicator via the TOUCH SCREEN 4 3 External keyboard and mouse It is possible to connect a mouse and keyboard to the USB ports as control devices The indicator recognizes common USB mouses and USB keyboards with plug play system Figure 4 3 1 USB 2 0 Socket ...

Page 35: ...Cb Neutral Tax Code and Coded Tax Code controls automatic printing and timeout 4 PDF Network printer Configuration Network printer and PDF printer 5 Transmission Configuration Mpp transmission Network transmission Serial transmission Indicator number Fieldbus transmission 6 Printed data string Configuration transmission via network transmission via serial port general 7 Analogue output Configurati...

Page 36: ...he page containing the following settings 2 1 1 Scale configuration Inserting removing scale and customising parameters 2 1 2 Stamping management Type of stamping 2 1 3 Metrological Information Serial number scale release Plugin release and type approval 2 1 4 System Information IP address programme code Patch programme Bsp Mac address 2 1 5 Weight Display Configuration Display and gross weight sy...

Page 37: ... transactions or not Standards EURO OIML NTEP indicates the selected standard SPECIFIC PARAMETERS Reading time This is the reading time of the internal scale board it is expressed in hundredths of a second Conversion speed It is active for both analogue and digital scale In case of digital scale it refers to the cell reading speed per second number of readings second Number of cells This is the nu...

Page 38: ...al variations in the weight reading Example snow dust water falling on the scale For dosing systems set the value to 0 zero When zero track is disabled even forced zero is automatically disabled 0 25 0 5 1 2 3 Initial reset Defines the indicator operating mode upon switching on Sampled zero Upon switching on the instrument indicates the weight value present on the scale compared to the zero value ...

Page 39: ...t values from the analogue digital converter The higher the number the greater the filtering No 4 8 16 32 64 128 Filter 2hz Filter 2hz average Filter 5hz average Filter 5hz and ADVANCED Selectable parameters 4 additional parameters are available by setting ADVANCED ADVANCED Number of values per Average Size of averaged values table Number of fields per average skip Value to determine when to delet...

Page 40: ...gement Possibility of selecting the ranges manually SAMPLING DATA In calibration sampling data it is possible to view and or edit the sampling data The first column contains the real weight values and the second column contains the corresponding points Empty Scale Zero Empty scale Maximum capacity Full scale Capacity 1st weight loading intermediate points Calibration of 1st ascending load of the l...

Page 41: ...e you want to use to sample the scale Place the known weight or sample mass on the scale and wait for the system to stabilise Press the Sample button Wait a few seconds for data acquisition Confirm if you want to accept the sampling or delete to refuse Linearised 1 PT At least 2 sample or known weights are required for linearised sampling at one point one for sampling the intermediate value and th...

Page 42: ...data of the scale cells ATTENTION this is not a real calibration and the scale may not weigh correctly Number of cells Number of cells Capacity kg Maximum Scale Capacity Max cell capacity kg Nominal single cell capacity Initial tare kg Structure Tare Decentralise d load Better known as angle turn it allows addressing and calculating the slope for every single cell through wizard There are 2 method...

Page 43: ...With the Copy from Cells to Scale button it is possible to overwrite the data on the Scale board with the data on the cells Confirm to save the data ATTENTION If the instrument is not approved it is possible to manually correct the slopes on the Scale board consider the min and max values when using this method SYNCHRONISE In an analogue system the calibration parameters and configuration data of ...

Page 44: ...EHP Serial port It allows selecting the port on which the indicator will receive the string COM4 COM6 etc When communication protocol and serial port have been defined it is possible to set the repeater scale Extended Dialogue It is possible to select Half Duplex i e the scale can be managed only from the main indicator or Full Duplex thus allowing to manage for example the reset of the scale also...

Page 45: ...are from the repeater indicator Automatic printing This function cannot be used COM Repeater scale connection port Gibertini Capacity Indicate the maximum capacity of the Scale Division Indicate the division used for the Scale Unit of measurement Indicate the unit of measurement used by the Scale among kg g lb oz t tn Tare activation Select how the Tare is acquired from the Scale among Enabled Sel...

Page 46: ...n used for the Scale Unit of measurement Indicate the unit of measurement used by the Scale among kg g lb oz t tn Tare activation Select how the Tare is acquired from the Scale among Enabled Self weighing only Preset only Disabled Tare value maintenance Indicate whether the tare must be maintained also for subsequent weighing operations COM Repeater scale connection port PGE_EHP PGE_EHP Indicator ...

Page 47: ... whose weight you want to repeat Port The default port is 5001 do not change it Remote Scale name It is possible to choose which scale to repeat simply by writing its name in this box Protocol The communication protocol between indicators is XML it cannot be changed Save and return to the weighing page to check that the network scale has been created Attention the specific settings of each weighin...

Page 48: ...m scale are respected Sum scale tare Indicate how the tare must be acquired by the sum scale sum scales i e use the tares set by the scales used to create the sum internal i e use the tare set by the sum scale Tare maintenance Indicate whether the tare must be maintained also for subsequent weighing operations STABILITY Number of Stability Divisions 0 Allows setting the number of divisions by whic...

Page 49: ...47 FLYNET 100 16 The higher the number the greater the filtering 32 64 128 SUM PARAMETERS A B C Indicates which of the scales present are used to create the sum scale ...

Page 50: ...sum is calculated per second It is closely related to the reading time of the converter of the summed scales Full scale control on each scale If enabled a full scale control is performed on each scale used to make the sum scale This control is performed to avoid overloading the scales Zero enabled on all scales If enabled it allows zeroing the scale in addition to the sum scale itself the scales u...

Page 51: ... weight on the scale Deactivated Tares may not be set either through acquisition of the weight on the scale or by entering a tare value directly from the keypad Multiple Tares No No indicates no additional tares 1 2 Indicates the number of additional tares relative to the acquired tare and the tare entered from the keypad Tare lock It defines the management mode of the tare when unloading the scal...

Page 52: ...ling on the scale For dosing systems set the value to 0 zero When zero track is disabled even forced zero is automatically disabled 0 25 0 5 1 2 3 Initial reset Defines the indicator operating mode upon switching on ZEROCAM Upon switching on the instrument indicates the weight value present on the scale compared to the zero value programmed at the time of sampling AUTOZ Upon switching on the indic...

Page 53: ...tive readings may vary according to the number of divisions indicated in the previous field This parameter is also related to the setting of the digital filter parameter Fast 10 e Slow 20 e Very slow 40 e Digital Filter Allows adding or not a digital filter It actually enables the addition or not of a software processing for filtering the output values from the analogue digital converter The highe...

Page 54: ...ON mode Range1 Capacity Value of the capacity corresponding to the first partial weighing range Range2 Capacity Value of the capacity corresponding to the second partial weighing range in case of 3 ME or 3 MD W1 extension return delay no of conversions Number of samplings of delay on return to extension W1 for multi extension scales Manual range management Possibility of selecting the ranges manua...

Page 55: ...e of compliance valid for the USA NTEP TYPE OF STAMPING Hardware The calibration button temporarily disables the operation in legal mode To temporarily disable stamping enter the Scale Configuration page and press the calibration button When the indicator is stamped the page has a red background once the seal is removed it turns white Software The metrological password temporarily disables the ope...

Page 56: ...h code for BSP if any BSP BSP code release and date and GPIO release MAC Physical address of the indicator 5 2 1 5 Display Configuration Gross weight symbol This parameter allows setting the Letter B or G an indication used to indicate gross weight 5 2 1 6 Metrological Events Log List of changes made to metrological parameters ...

Page 57: ...xtern folder The report file is coded as follows Date and Time Separator semicolon Scale board number 1 2 3 4 involved Separator semicolon C1 C2 C3 Cn Cell number or Bil Scale involved Separator semicolon ERROR TYPE Scale Cell not connected Scale Cell not connected occasionally C Scale Cell not configured M Scale Cell serial number error V Scale Cell voltage error T Scale Cell temperature error R ...

Page 58: ...ys Number of days in which the minimum weighing value has been exceeded at least once Number Of Days Exceeding xxx loads Editable threshold used to determine the number of days that exceed the specified number of loads per day Enter the number of loads per day after which the day is signalled The result is the number of days in which the number of loads entered has been exceeded Delete Statistics ...

Page 59: ...ven Odd Handshake No Hardware COM4 and COM8 Xon Xoff COM6 COM8 and COM9 Protocol RS232 on COM4 COM6 COM8 and COM9 RS422 on COM7 and COM9 5 2 3 Printers Readers IOs Press the Printers Readers IOs key to access the settings area of the following components System Axis managem ent Strictly related to the activation of the service It cannot be used if the axis management service has not been activated...

Page 60: ...re on which scale the range will be applied Lower threshold Editable range expressed in the unit of measurement selected by the system Enter a numerical value to define the minimum weight threshold after which the selected output will be activated Upper Threshold Editable range expressed in the unit of measurement selected by the system Enter a numerical value to define the maximum weight threshol...

Page 61: ...cator are Italora Epson LX300 TM295 TM300 TPT60S4 STB80 STB60 STB112 VKP80II Zebra PLUS Qseries After selecting the printer its settings are loaded Press to access the customization section specific for each printer paper cutting line feed etc After setting the printer it is possible to select the COM port on which it will interface The COM ports available depend on the indicator and the optional ...

Page 62: ...cks the internal memory use and signals when the set limits are exceeded Memory almost full Set at what percentage the memory almost full signal must be activated Memory full Set the percentage at which the memory is considered full Memory check time Allows setting the check interval Displays alarm messages Enables the display of messages ...

Page 63: ...ge and in which the error is displayed Log file path Allows selecting where to store the error file Log file by default it is in the memory of the indicator NAND_Flash It is also possible to select another media e g a USB stick EMAIL Enables email notification If enabled it allows sending an e mail from the indicator to different recipients Email log level Allows choosing which error level to send...

Page 64: ...ale Operation Level Weighing operation 1 Resetting weight 1 Acquiring Deleting tare 1 Archives Operation Level Selecting items for weighing operations 1 Sorting 1 Searching 1 New item 2 Deleting 3 Modification 3 CSV Operation Level Exporting 1 Importing 3 Tools Operation Level Activating utilities 1 Selecting colour 1 Setting up shortcut keys 1 Stand by 1 Error management 1 Setting date and time 3...

Page 65: ...contains a calendar clock kept active by the buffer battery installed on the motherboard If the battery charge level falls below the minimum usage threshold the calendar is not synchronised To Change Date Time from Home select Menu Tools Configuration System Date and Time the general setting page is displayed which contains 3 buttons to change the date press to change the time press to activate sy...

Page 66: ...tion immediately synchronises the internal clock with an internet server there are no subsequent synchronisations the function is one shot and is activated only when requested with the key previous month next month selection of the day date confirmation confirms time increases time decreases time increases minutes decreases minutes summer time ...

Page 67: ...be entered are SMTP server address or name Server address for outgoing email e g smtp xxx com Port The default port for unprotected mail is 25 in some cases it is changed Select the port according to the server and specifications indicated Sender address Enter sender s address Sender name Enter the name that will be displayed as email sender User name User name used to access your email server Pas...

Page 68: ...f the card used in special applications Timeout sec Indicates the pause time between code readings Time interval Enable or disable the timeout interval between readings Length Length of the code that will be read by the reader From position It is possible to indicate from which digit the barcode is to be read the first character or digit corresponds to the position 0 zero Automatic weighing operat...

Page 69: ...utton once A page opens which shows the code required to activate the service Once the code is saved it is possible to resume normal operation of the indicator To activate the service go back to the activation section click once on the off button and enter the code received The activated services are linked to the indicator they are not lost in case of indicator software update If Core is replaced...

Page 70: ...ing the following colours black blue magenta yellow Printer drivers Default non replaceable parameter When the configuration is finished save the settings and go to the APPLICATION OTHER PARAMETER CONFIGURATION MAIN PRINTER section to set the network printer as main or secondary printer Check the operation by printing a weight from the main page If printing is not performed check the following par...

Page 71: ... a new PDF file for each weighing To differentiate one file from the other date and time are added before the file name and a progressive number starting from 1 one is added after the file name Printer drivers Delete the PDFs sent after number of days Delete PDFs saved on nand flash or USB after a given number of days Email notification Off the service for PDF sending via email is not active On th...

Page 72: ...server Press Test to check that the Flynet indicator client is able to connect with the FTP server if the message Test OK is displayed press Save and Exit to confirm the configuration and exit the settings page Otherwise check that the settings on the Flynet indicator and the FTP server configuration are correct ...

Page 73: ... memory and to run into delays due to the processing of a huge amount of data The Mpp is always present on the indicator if the system is legalised the weighing data are saved in a table that can be consulted from the indicator The data are stored as follows At each weight acquisition an identification code is generated The identification code is linked to the acquisition time and date and the ind...

Page 74: ...sent by PC If the answer is yes the indicator returns the string in the selected format Weighing request from key with data transmission from serial command after loading the weight on the platform wait for the stable weight signal and press the weight acquisition key the indicator saves the data and the indicator can request the data through the MP CR command If the answer is yes the indicator re...

Page 75: ...per second 10Hz Type of string The strings present in the Flynet indicator are as follows to check their structure refer to the transmission manual Extended The following protocols are available Cyclic On Demand ACK NAK Remote Commands CB The following protocols are available Cyclic On demand ACK NAK Btek The following protocols are available Cyclic On request Modbus ModbusTCP protocol is availabl...

Page 76: ...ion page Click on Add to create a new transmission instance Enter the name for the following instance and confirm to create it To configure the transmission correctly check the following parameters Scale Allows selecting a scale from those selected A B C D S or selected scale Port Allows selecting the COM port to use COM4 COM6 COMx depending on the optional boards or adapters fitted on the indicat...

Page 77: ... sends the data 3 times consecutively if the indicator receives the ACK character 06H it waits for a new request if it receives the NAK character 15H it retransmits the string because the previous transmission failed after receiving the NAK character 3 times consecutively the indicator inserts the message NO ACK transmission error in the MF_error_LOG file Remote commands i e the dialogue between t...

Page 78: ...inal The following protocols are available Cyclic On request Cardinal 748P The following protocols are available Cyclic On demand ACK NAK SASCO1 The following protocols are available On request Remote commands Extended traffic light The following protocols are available Cyclic On Demand ACK NAK Remote Commands Protocol Cyclic i e the string is transmitted continuously immediately after the indicat...

Page 79: ... A B C D S or selected scale Port It allows selecting the Port e g 6001 or COM to use COM4 COM6 COMx depending on the optional boards or adapters fitted on the indicator String Modbus Protocol Modbus RTU Modbus Slave ID 1 to 255 it sets the ID with which the slave identifies in the network Enable little endian Modbus It allows enabling the byte order as Little Endian Swap float bytes order Modbus ...

Page 80: ...memory is enabled with a licence Alibi memory net weight Float 35 36 Only if alibi memory is enabled with a licence Alibi memory tare Float 37 38 Only if alibi memory is enabled with a licence Alibi memory Tare P1 Float 39 40 Only if alibi memory is enabled with a licence Alibi memory Tare P2 Float 41 42 Only if alibi memory is enabled with a licence Holding Register Op code 03 06 16 Read write Va...

Page 81: ...t2 Discrete input Op code 02 Read only Variable Type Register Notes Input Output Input 01 Read only 1001 Input 02 Read only 1002 Optional inputs Read only 1101 11xx Slot1 Optional inputs Read only 1201 12xx Slot2 The addresses in the table are all in Base 1 ...

Page 82: ...g operation in progress must be carried out if there are already strings in the queue their transmission is carried out first then when the queue has been emptied the string relevant to the current operation is transmitted the transmission takes place in chronological order from the oldest string to the most recent one Each string is deleted from the queue only after it has been correctly transmit...

Page 83: ...nt operation is transmitted the transmission takes place in chronological order from the oldest string to the most recent one Each string is deleted from the queue only after it has been correctly transmitted With this mode the weighing operation in progress is slowed down proportionally to the number of strings present in the TxWeighing archive in fact the weighing in progress is completed only a...

Page 84: ...age the voltage output from 0V to 10V or the current output from 4mA to 20mA To enable the analogue output go to the configuration section and select Analogue Output Once inside the page if the board is installed correctly it is possible to see the instance named with a number corresponding to the expansion slot on which it is installed To configure it double click on the small arrow on the right ...

Page 85: ... of weighing Therefore it is possible to use the spreadsheet in different ways Available File saving on device internal or external memory file sending via email or FTP Network printer The network printer is used by the customer to take advantage of one or more printers already present in the company network This function allows printing at the time of weighing directly from a network printer To c...

Page 86: ... the screen on which to write click Save to confirm the change the space available for the text is max 14 characters the following will be omitted for space issues New It allows accessing the pages containing all the available shortcut keys selecting the desired key to read a short description of its operation selecting it again to add it to the shortcut keys Move first This function allows moving...

Page 87: ...ate it 3 The error is displayed in a pop up window in the centre of the screen It is necessary to touch the screen to close the window otherwise it remains open If an optional Input Output board has been installed it is also possible to activate an external signal Output by selecting an available Output 5 12 Sharing data The Flynet indicator is able to share its archives with external sources It i...

Page 88: ...USB sticks Hard Disk 2 Hard Disk 3 Remote Device IP address Enter the IP address of the remote indicator from which you want to use the database PC Server name Enter the name of the SQL instance on PC or the IP address of the PC example MROSSI SQLEXPRESS or 192 168 10 102 Connect to the database Enter the name of the database previously created on SQL server example Flynet DB Login account name En...

Page 89: ...onfiguration menu press Application and then Others 9 select Printer 10 Configuring parameters 11 In this page set the created printer as the primary or secondary if you have another printer and then save and exit 12 Before using the printer perform a test select Info from the Tools menu and then Test 13 Select printer 14 A page opens that shows the possibility to set the test you want to perform ...

Page 90: ...ed then read the card through the reader and check that the code is displayed 12 In order to associate a card code to an operator code it is necessary to code every single card and associate it manually to the desired operator code The operator code must be contained in an indicator operation archive In addition if enabled it is also possible to generate a simple weighing using the badge even if n...

Page 91: ...thers and then Printer 8 To select the created printer click next to the Main Printer Alias item a window containing the name of the previously added printer is displayed 9 To add it click directly on the name 10 save and exit to confirm To test a network or PDF perform a weigh so go back to the weight view page load a weight on the platform and click the First Weighing button Then wait for the co...

Page 92: ...minal In case of serial connection set the reception data in the same way as they are set on the indicator baud rate stop bit In case of Ethernet connection set the IP address of the indicator and the communication port entered in the indicator configuration In case of cyclically transmitted string when the connection to the indicator is activated the data will start to be displayed on the monitor...

Page 93: ...V 4 20mA analogue output board analogue input and pulse counter sensor interface Sound board Printers WI FI modules external HDMI optional board Wall mounting brackets 4 Scale modules Additional displays 8 input 12 output board 6 1 Installing Optional Boards Figure 6 1 1 Installing Optional Board 1 Remove the indicator cover 2 Remove the closing plate ref 1 if any 3 Install the optional board ref ...

Page 94: ...ound board The sound board consists of Lower microphone input jack Upper headphone output jack Amplified loudspeaker output top clamp Clamp numbering from below pin1 at the bottom pin1 out LH loudspeaker pin2 out LH loudspeaker pin3 out RH loudspeaker pin4 out RH loudspeaker ...

Page 95: ...ase of solution 2 the jumper J4 must remain open see fig 6 2 2 2 Figure 6 2 2 Possible proximity sensor connections Solution 1 Figure 6 2 3 Possible proximity sensor connections Solution 2 As far as the digital output signals are concerned 3 independent output units are available each of which refers to a different common pin All output signals are of dry contact type and common pins can be connec...

Page 96: ...puts can be controlled by dry contact outputs e g relays or NPN NO transistor outputs Outputs Maximum switching voltage AC DC 24V Maximum switching current AC DC 190 mA Maximum power 800 mW Notes Dry contact output solid state contact optomos Figure 6 2 4 25 pin output connector ...

Page 97: ...95 FLYNET 100 Overall dimensions Figure 6 2 5 Overall dimensions table 1 values in mm Figure 6 2 6 Overall dimensions table 2 values in mm ...

Page 98: ...nections must follow these instructions Figure 6 2 7 Analogue Output Board Connections 0 10v 4 20mA A galvanically isolated analogue output is available on the connector in the 0 10 V and 0 4 20 mA versions the connection diagram is shown in the following table Analogue current output Place jumper J14 in position 2 3 for 4 20mA current output between pins 11 Current Out and 9 Current In Analogue v...

Page 99: ... display Perform the display calibration operations 7 2 Scale Errors Problem Cause Remedy OVERLOAD The scale is overloaded Reduce the weight to a value lower than the maximum capacity so that it is suitable to the weighing area UNDERLOAD The scale is negative by at least 20 divisions This message is only displayed if the scale is approved otherwise the weight preceded by the character is displayed...

Page 100: ...n digital cell Check the serial numbers and if necessary carry out angle calibration 07 Breakage of a cell on multi cell system Replace the cell and carry out angle calibration or angle calibration for the individual cell 08 Scale board breakage Replace the scale board and carry out angle calibration or restore the indicator data if they have been saved before the breakage 09 First system switchin...

Page 101: ...able parameters can be distinguished by the different colour of the text by clicking on them the change options are not shown ATTENTION Customisations do not affect the weighing functions in any way but can compromise if not correctly performed the operation of the entire weighing system as a weighing plant Use only qualified and competent technicians for the modification of the operations indicat...

Page 102: ...Calibration button Stainless steel indicator version DANGER It is mandatory to use the Electrostatic Discharge Sensitive EDS cuff before performing any operation inside the indicator to avoid damaging the circuit boards or parts of the indicator For connections and technical information refer to the diagrams and instructions in the manuals supplied Key 1 Stamped self adhesive label sealing the acc...

Page 103: ...ws Switch the indicator on Remove the seal ref 1 unscrew the four screws on the cover of the indicator and open it being careful not to detach the display connector Remove the self adhesive label ref 2 which seals the access hole to the calibration switch Using a non metal tool press the calibration switch ref 3 ATTENTION Removing the metrological stamps makes it impossible to use the weighing ind...

Page 104: ...cale sampling Follow the following path MENU TOOLS CONFIGURATION SYSTEM METROLOGICAL MANAGEMENT SCALE CONFIGURATION SCALE SELECTION SAMPLING PROCEDURES Choose the type of sampling and proceed according to the instructions displayed ...

Page 105: ...y to use the Electrostatic Discharge Sensitive EDS cuff before performing any operation inside the indicator to avoid damaging the circuit boards or parts of the indicator 10 1 Disassembling support only for stainless steel version Figure 10 1 1 Disassembling support Referring to the previous figure proceed as follows Unscrew the fixing knobs ref 1 Remove the support ref 2 wall mounted version ref...

Page 106: ...1 and rotate the side cover holding it up with one hand to avoid damaging the connections Disconnect the connector from the display ref 2 Remove the ground loop in cable gland version Place the complete display cover on a work table DANGER When performing installation or maintenance on components inside the indicator always make sure that it is disconnected from the electrical mains 2 1 ...

Page 107: ...rsion Figure 10 3 1 Disassembling front panel and display Referring to the previous figure proceed as follows Open the indicator Disconnect the connectors ref 1 and 2 Unscrew the four screws ref 3 and remove the board complete with display ref 4 from the front of the indicator 1 4 2 3 ...

Page 108: ...ng indicator power supply unit Referring to the previous figure proceed as follows Disconnect the main power supply socket and make sure that there is no voltage Open the indicator Disconnect the main power cables from the terminals and relevant connections ref 1 Unscrew the two screws ref 2 and remove the power supply unit with bracket 2 1 ...

Page 109: ...rsion Figure 10 5 1 Disassembling power supply for digital scale Referring to the previous figure proceed as follows Open the indicator Disconnect and remove the digital scale modules ref 1 by unscrewing the fixing screws ref 2 Carefully remove the board from the connections ref 3 3 2 1 2 ...

Page 110: ...from the electrical mains Open the indicator Remove the digital power supply unit for scale ref 1 Remove the lithium battery ref 2 being careful not to cause short circuits ATTENTION Take special care to avoid dropping the battery on the motherboard as it may damage some parts of the motherboard or the entire board Replace with a battery identical to the one removed from the equipment model CR2450...

Page 111: ...icator Disconnect and remove the indicator modules Disconnect and remove the indicator power supply unit Remove the lithium battery ref 1 being careful not to cause short circuits ATTENTION Take special care to avoid dropping the battery on the motherboard as it may damage some parts of the motherboard or the entire board Replace with a battery identical to the one removed from the equipment model...

Page 112: ...110 FLYNET 100 ...

Page 113: ...g cell unit and indicator power supply unit Referring to the previous figure proceed as follows Open the indicator Disconnect the connector ref 1 of the power supply unit from the board Disconnect the connectors from the weighing cells ref 2 Unscrew the four nuts ref 3 and remove the weighing cell and indicator power supply unit complete with brackets ref 4 1 2 3 4 3 ...

Page 114: ...ling CPU module 10 8 1 Stainless steel version with connectors cable glands Figure 10 8 1 Disassembling CPU Referring to the previous figure proceed as follows Open the indicator Remove the CPU ref 1 from the motherboard ref 2 1 2 ...

Page 115: ...sassembling digital scale input Referring to the previous figure proceed as follows Open the indicator Unscrew the screws ref 1 two per module and release the board ref 2 Disconnect the connector ref 3 from its equivalent on the motherboard If there is a second board ref 4 repeat the procedure described above 4 1 3 2 ...

Page 116: ...ling digital scale input Referring to the previous figure proceed as follows Open the indicator Remove the weighing cell unit complete with brackets Unscrew 4 screws per module ref 1 and release the board ref 2 If there is a second board ref 3 repeat the procedure described above 2 1 3 1 ...

Page 117: ...Figure 10 10 1 Disassembling analogue scale input Referring to the previous figure proceed as follows Open the indicator Unscrew the screws ref 1 and release the board ref 2 Disconnect the connector ref 3 from its equivalent on the motherboard If there are additional boards repeat the previous steps 3 2 1 ...

Page 118: ...logue scale input Referring to the previous figure proceed as follows Open the indicator Remove the weighing cell and indicator power supply unit complete with brackets Unscrew the screws ref 1 and release the board ref 2 If there is a second board ref 3 repeat the procedure described above 2 1 3 1 ...

Page 119: ...nectors Figure 10 11 1 Disassembling serial expansion board Referring to the previous figure proceed as follows Open the indicator Unscrew the stud bolts ref 1 fastening the serial expansion board ref 2 Disconnect the connector ref 3 from its equivalent on the motherboard and remove the board 1 3 2 ...

Page 120: ... 2 Disassembling serial expansion board Referring to the previous figure proceed as follows Open the indicator Disconnect the connector ref 1 from its equivalent on the motherboard and remove the board Unscrew the stud bolts ref 2 fastening the serial expansion board ref 3 2 3 1 ...

Page 121: ...119 FLYNET 100 10 12 Assembling disassembling the HDMI port ...

Page 122: ...re 10 12 1 Disassembling HDMI port Referring to the previous figure proceed as follows Open the indicator Unscrew the screws ref 1 fastening the HDMI expansion board ref 2 Disconnect the connector ref 3 from its equivalent on the motherboard and remove the board 1 3 2 ...

Page 123: ...ceed as follows Disconnect the indicator from all the utilities Open the indicator Remove the digital scale power supply unit if any Remove the lithium battery Remove the core board Remove the analogue digital scale input Remove the serial board expansion Remove the HDMI port Remove the serial board expansion Unscrew the screws ref 1 and remove the motherboard ref 2 2 1 1 ...

Page 124: ...er supply unit Remove the digital scale power supply unit if any Remove the lithium battery Remove the core board Remove the serial board expansion Unscrew the screw ref 1 and remove the protection ref 2 on the calibration button Unscrew the screws ref 3 and remove the motherboard ref 4 and the protection plate ref 5 10 14 Connecting peripheral devices to serial and USB ports Follow the technical ...

Page 125: ...893 611 Fax 39 0 59 527 079 Web http www coopbilanciai it E mail cb coopbilanciai it Customer Assistance Service Tel 39 0 59 893 612 Fax 39 0 59 527 294 Servizio post vendita After sales service Service après vente Kundendienstservice Servicio post venta Serviço pós venda tel 39 0 59 893 612 fax 39 0 59 527 294 ...

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Bilanciai FLYNET 100, Use, Maintenance And Installation Manual

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