Bilanciai DD1010 Use, Maintenance And Installation Manual Download Page 5

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DD1010 FLYNET

10.9.2

Stainless steel version with connectors ........................................................................... 117

10.9.3

Stainless steel version with cable glands ........................................................................ 118

Disassembling analogue scale input .............................................................................................. 119

10.10.1

Plastic version ................................................................................................................. 119

10.10.2

Stainless steel version with connectors ........................................................................... 120

10.10.3

Stainless steel version with cable glands ........................................................................ 121

10.11

Disassembling serial expansion card ............................................................................................. 122

10.11.1

Plastic version ................................................................................................................. 122

10.11.2

Stainless steel version with connectors ........................................................................... 123

10.11.3

Stainless steel version with cable glands ........................................................................ 124

10.12

Disassembling HDMI port .............................................................................................................. 125

10.12.1

Plastic version ................................................................................................................. 125

10.12.2

Stainless steel version with connectors ........................................................................... 126

10.13

Disassembling motherboard .......................................................................................................... 127

10.13.1

Plastic version ................................................................................................................. 127

10.13.2

Stainless steel version with connectors ........................................................................... 128

10.13.3

Stainless steel version with cable glands ........................................................................ 129

10.14

Connecting peripheral devices to serial and USB ports ................................................................. 129

Summary of Contents for DD1010

Page 1: ...WEIGHING INDICATOR DD1010 FLYNET USE MAINTENANCE AND INSTALLATION MANUAL Edition 17 12 2019 Manual code 81320560 ...

Page 2: ......

Page 3: ...ains 19 3 2 1 Checks 19 3 2 2 Wiring diagram version with connectors 20 3 2 3 Wiring diagram version with cable glands 21 3 3 Connecting the indicator to the weighing platform 23 3 3 1 Wiring diagram with platform 24 3 3 2 Equipotential between indicator and weighing platform 24 3 3 3 Digital Scale serial connection 25 3 3 4 Analogue Scale serial connection 25 3 4 Serial connections 26 3 4 1 COM4 ...

Page 4: ... with cable glands 97 9 3 Internal scale sampling 99 10 DISASSEMBLING COMPONENTS 100 10 1 Disassembling support only for stainless steel version 100 10 2 Opening the indicator 101 10 2 1 Plastic version 101 10 2 2 Stainless steel version 102 10 3 Disassembling front panel and display 103 10 3 1 Plastic version 103 10 3 2 Stainless steel version 105 10 4 Disassembling the indicator power supply uni...

Page 5: ...mbling serial expansion card 122 10 11 1 Plastic version 122 10 11 2 Stainless steel version with connectors 123 10 11 3 Stainless steel version with cable glands 124 10 12 Disassembling HDMI port 125 10 12 1 Plastic version 125 10 12 2 Stainless steel version with connectors 126 10 13 Disassembling motherboard 127 10 13 1 Plastic version 127 10 13 2 Stainless steel version with connectors 128 10 ...

Page 6: ...nufacturer is not liable for any damage caused to persons or property It is also forbidden to alter or delete the data on nameplates closing and legalisation stamps of the indicator therefore make sure that all the plates are present and readable and if not contact the After Sales Service The Manufacturer is not liable for any damage resulting from careless handling of the indicator The informatio...

Page 7: ...strument DANGER Information or procedure which if not carefully performed results in death or serious personal injury ATTENTION Information or procedure which if not carefully performed may result in minor personal injury or damage to the instrument WARNING Information or procedure to advise the operator on the optimal use of the equipment for a longer life avoid damage or loss of programming opti...

Page 8: ...body A weighing instrument can also be used to determine other quantities parameters or characteristics related to the mass NON AUTOMATIC WEIGHING INSTRUMENT OR INSTRUMENT a weighing instrument that requires the intervention of an operator during weighing MEASURING INSTRUMENT any device or equipment or system the term may be used as a synonym in this manual with measurement functions as defined by...

Page 9: ...nd order Personal protective equipment specific to road transport vehicles Sporting materials Materials for self defence or deterrence Portable devices to identify and report risks and harmful factors USER The user businessman company is considered to be the person using the equipment for its intended use or entrusting its use to competent and specifically trained persons ADVANCED QUALIFIED TECHNI...

Page 10: ...base for the management of weighing data Advanced connectivity and network communication Programming and customisation from PC via network 1 6 Key The following manual refers to operations available in different models defined at the time of purchase Below is the terminology used in this manual PLASTIC VERSION applies only to the plastic version STAINLESS STEEL VERSION WITH CONNECTORS applies only...

Page 11: ...oved version 1 range of 6000 Maximum input signal 35 mV Sensitivity 0 6 µV division Full scale stability 5 ppm C Zero stability 5 ppm C Digital scale Connectable cells Up to a scale with 16 digital cells or two scales with 8 digital cells each Load cell power supply 8 to 15 Vdc Internal resolution 200000 points 25 conv s Resolution in type approved version 1 range of 6000 Environmental characteris...

Page 12: ...option 1 8 Declaration of conformity The declaration of conformity is available in the QUICK START manual to which you can refer for details 1 9 Indicator overall dimensions and weight 1 9 1 Plastic version WARNING The plastic version whether it is placed on a table or mounted on a wall is the same Only the indicator direction changes Figure 1 7 1 Weighing indicator dimensions plastic version Dime...

Page 13: ...eighing indicator dimensions tabletop stainless steel version Dimensions in mm see Figure 1 2 Weight 5 kg 1 9 3 Wall mounted stainless steel version Figure 1 7 3 Weighing indicator dimensions wall mounted stainless steel version Dimensions in mm see Figure 1 3 Weight 5 kg ...

Page 14: ...o the distributor or to separate waste collection centres 1 11 Instructions for technical service request Any request for information or service intervention at the customer s premises or clarification regarding the technical aspects of the equipment or of this document must be addressed to In case of malfunctions or faults for which the intervention of specialised technicians is required please c...

Page 15: ... in this manual The manufacturer will not be liable for faults or malfunctions if maintenance deficiencies lack of cleaning replacement with non original or unauthorised parts and use of the equipment in a manner different from that indicated in this instruction manual are found Furthermore this warranty does not cover any parts replaced or repaired and all parts that are subject to wear due to th...

Page 16: ...OP CONTACTS A TYPE L 15 CM 1 11 2 4 54830006 FLAT ZIF FPC 40 PIN PITCH 0 5MM TOP TOP CONTACTS A TYPE L 35 CM DD1010 FLYNET STAINLESS STEEL VERSION CABLE GLANDS AND DIRECT OUTPUTS 1 11 1 5 52050019 SWITCHING POWER SUPPLY UNIT 100 240VAC 12VDC OUTPUT 12VDC 60WATT IEC SOCKET 2 FERRITE CABLE AND 4 PIN CUSTOMISED POWERDIN OUTPUT CONNECTOR 1 11 2 5 52050034 SWITCHING POWER SUPPLY UNIT 88 264VAC 12VDC IO...

Page 17: ...15 DD1010 FLYNET Figure 1 11 1 Plastic indicator spare parts Figure 1 11 2 Stainless steel indicator spare parts 1 2 2 3 9 4 5 3 1 6 5 8 4 7 ...

Page 18: ...weighing instruments are governed by the regulations in force in the country of use Use under conditions that do not comply with these regulations is prohibited 2 3 Conditions of use Carefully follow this manual during use If you find any discrepancies between the contents of this manual and the equipment in your possession contact your Retailer or the After Sales Service of the Manufacturer for c...

Page 19: ...connectors Key 1 Slots for optional boards 2 Scale 1 3 Scale 2 4 HDMI port optional 5 I O port 6 COM4 port 7 COM6 7 port 8 Ethernet port 10 100 Mb s 9 USB HOST ports 10 Serial board expansion optional 11 12 V power supply through external power supply unit 1 2 3 6 7 8 9 11 5 10 4 ...

Page 20: ...le glands Key 1 Slots for optional boards 2 Scale 1 3 Scale 2 4 I O port 5 COM4 port 6 COM6 7 port 7 Ethernet port 10 100 Mb s 8 USB HOST ports 9 Serial board expansion optional 10 12 V power supply through external power supply unit 9 2 3 4 5 6 8 7 10 1 ...

Page 21: ...re present on the hood of the instrument If this is not the case inform the maintenance personnel or our Service Department directly The plug of the power cable has an IP20 protection rating provide a connection to the mains adequately protected according to environmental conditions WARNING The indicator complies with the European directive on electromagnetic compatibility however it is good pract...

Page 22: ...wer supply unit cable 4 Mains socket 5 12VDC power plug Power supply cable The power supply cable is generally supplied with IEC 320 socket and 10 A Italian plug L N G It can be supplied with SCHUKO plug on request 12V direct current power supply The D1010 weighing indicator can also be powered from a direct current source with 12V rated voltage Power can come from either a lead acid battery or a ...

Page 23: ...ductor from the scale must also be connected to the same grounding point Lay a three pin cable with a cross section suitable for the type of system For the choice of the cable refer to the technical power supply characteristics Also provide a disconnect switch upstream of the supply line The disconnect switch must be accessible during system maintenance operations Essential characteristics of the ...

Page 24: ...connector 2 Nut 3 Indicator back wall 4 Cable gland 5 Shielded shell cap with stamping screws Figure 3 2 4 Load cell connection Insert the 9 15 pin connector in the scale input hole Lock the cable gland with the nut Refit the shell with the drilled stamping screws Insert the connector on the bottom of the CPU housing The connection can be different depending on the type of cell that is fitted on t...

Page 25: ... into the 9 15 pin male connector JBIL located at the bottom of the indicator The connection can be different depending on the type of transducer that is fitted on the weighing platform analogue or digital WARNING The cable shield must always be connected to the metal protection cap of the 9 15 pin connector Do not insert the connection cable to the weighing platform into routes with cables direct...

Page 26: ...und screw on the platform 8 Ground poles for weighbridge only 3 3 2 Equipotential between indicator and weighing platform Check that there is equipotential between the metal parts of the indicator and the weighing platform If in doubt connect indicator and platform with a ground cable of at least 6mm using the ground screw on the bottom of the indicator The cables and accessories for this connecti...

Page 27: ...4 NC 15 NC NC Reserved do not connect The connection to the digital cells is made with serial transmission type RS485 using a shielded 6 conductor cable The pins with the same signal can be connected in parallel 3 3 4 Analogue Scale serial connection 9 pin male D sub connector PIN DESCRIPTION 1 SIG 2 SIG 3 EXC 4 EXC 5 SENSE 6 NC 7 NC 8 SENSE 9 NC NC Reserved do not connect ...

Page 28: ...4 NC 5 GND 6 NC 7 RTS 8 CTS 9 5V NC Reserved do not connect 3 4 2 COM6 7 serial connection 9 pin female D sub connector PIN DESCRIPTION 1 RX422 2 RX 232 3 TX 232 4 CTRL 232 5 GND 6 RX422 7 TX422 8 TERMINATOR 9 TX422 NC Reserved do not connect WARNING On this D sub connector there are two complete serial ports COM6 RS232 and COM7 RS422 ...

Page 29: ...nnect the shield to the metal part of the 9 pin connector shell 3 4 4 RS422 connections Create the jumper between pin 6 and pin 8 to connect the termination resistance ATTENTION Maximum use conditions provided for by standard RS422 Maximum transmission distance 1200 m Maximum voltage at the ends 7V For connection to external devices it is recommended to use a twisted pair shielded cable paying att...

Page 30: ...n the front part Figure 4 1 1 Switching on A progress bar on the display with messages indicates the start phase Press again the key the LED and the display switch off In this situation the indicator interrupts its functions in any case the indicator is powered but with almost zero consumption This status is indicated by the green LED that switches on on the power supply unit ...

Page 31: ...29 DD1010 FLYNET Figure 4 1 2 Green LED on the power supply unit To switch the system completely off pull the plug out of the power outlet ...

Page 32: ...the indicator via the TOUCH SCREEN 4 3 External keyboard and mouse It is possible to connect a mouse and keyboard to the USB ports as control devices The indicator recognizes common USB mouses and USB keyboards with plug play system Figure 4 3 1 USB 2 0 Socket ...

Page 33: ... Cb Neutral Tax Code and Coded Tax Code controls automatic printing and timeout 4 PDF Network printer Configuration Network printer and PDF printer 5 Transmission Configuration Mpp transmission Network transmission Serial transmission Indicator number Fieldbus transmission 6 Printed data string Configuration transmission via network transmission via serial port general 7 Analogue output Configurat...

Page 34: ... the page containing the following settings 2 1 1 Scale configuration Inserting removing scale and customising parameters 2 1 2 Stamping management Type of stamping 2 1 3 Metrological Information Serial number scale release Plugin release and type approval 2 1 4 System Information IP address programme code Patch programme Bsp Mac address 2 1 5 Weight Display Configuration Display and gross weight ...

Page 35: ...l transactions or not Regulations EURO OIML NTEP indicates the selected standard SPECIFIC PARAMETERS Reading time This is the reading time of the internal scale board it is expressed in hundredths of a second Conversion speed It is active for both analogue and digital scale In case of digital scale it refers to the cell reading speed per second number of readings second Number of cells This is the...

Page 36: ...dual variations in the weight reading Example snow dust water falling on the scale For dosing systems set the value to 0 zero When zero track is disabled even forced zero is automatically disabled 0 25 0 5 1 2 3 Initial reset Defines the indicator operating mode upon switching on Sampled zero Upon switching on the instrument indicates the weight value present on the scale compared to the zero valu...

Page 37: ...ut values from the analogue digital converter The higher the number the greater the filtering No 4 8 16 32 64 128 Filter 2hz Filter 2hz average Filter 5hz average Filter 5hz and ADVANCED Selectable parameters 4 additional parameters are available by setting ADVANCED ADVANCED Number of values per Average Size of averaged values table Number of fields per average skip Value to determine when to dele...

Page 38: ...agement Possibility of selecting the ranges manually SAMPLING DATA In calibration sampling data it is possible to view and or edit the sampling data The first column contains the real weight values and the second column contains the corresponding points Empty Scale Zero Empty scale Maximum capacity Full scale Capacity 1st weight loading intermediate points Calibration of 1st ascending load of the ...

Page 39: ...ue you want to use to sample the scale Place the known weight or sample mass on the scale and wait for the system to stabilise Press the Sample button Wait a few seconds for data acquisition Confirm if you want to accept the sampling or delete to refuse Linearised 1 PT At least 2 sample or known weights are required for linearised sampling at one point one for sampling the intermediate value and t...

Page 40: ... data of the scale cells ATTENTION this is not a real calibration and the scale may not weigh correctly Number of cells Number of cells Capacity kg Maximum Scale Capacity Max cell capacity kg Nominal single cell capacity Initial tare kg Structure Tare Decentralise d load Better known as angle turn it allows addressing and calculating the slope for every single cell through wizard There are 2 metho...

Page 41: ...d With the Copy from Cells to Scale button it is possible to overwrite the data on the Scale board with the data on the cells Confirm to save the data ATTENTION If the instrument is not approved it is possible to manually correct the slopes on the Scale board consider the min and max values when using this method SYNCHRONISE In an analogue system the calibration parameters and configuration data o...

Page 42: ... Serial port It allows selecting the port on which the indicator will receive the string COM4 COM6 etc When communication protocol and serial port have been defined it is possible to set the repeater scale Extended Dialogue It is possible to select Half Duplex i e the scale can be managed only from the main indicator or Full Duplex thus allowing to manage for example the reset of the scale also fr...

Page 43: ... tare from the repeater indicator Automatic printing This function cannot be used COM Repeater scale connection port Gibertini Capacity Indicate the maximum capacity of the Scale Division Indicate the division used for the Scale Unit of measurement Indicate the unit of measurement used by the Scale among kg g lb oz t tn Tare activation Select how the Tare is acquired from the Scale among Enabled S...

Page 44: ...ion used for the Scale Unit of measurement Indicate the unit of measurement used by the Scale among kg g lb oz t tn Tare activation Select how the Tare is acquired from the Scale among Enabled Self weighing only Preset only Disabled Tare value maintenance Indicate whether the tare must be maintained also for subsequent weighing operations COM Repeater scale connection port PGE_EHP PGE_EHP Indicato...

Page 45: ... e whose weight you want to repeat Port The default port is 5001 do not change it Remote Scale name It is possible to choose which scale to repeat simply by writing its name in this box Protocol The communication protocol between indicators is XML it cannot be changed Save and return to the weighing page to check that the network scale has been created Attention the specific settings of each weigh...

Page 46: ...um scale are respected Sum scale tare Indicate how the tare must be acquired by the sum scale sum scales i e use the tares set by the scales used to create the sum internal i e use the tare set by the sum scale Tare maintenance Indicate whether the tare must be maintained also for subsequent weighing operations STABILITY Number of Stability Divisions 0 Allows setting the number of divisions by whi...

Page 47: ...45 DD1010 FLYNET 16 The higher the number the greater the filtering 32 64 128 SUM PARAMETERS A B C Indicates which of the scales present are used to create the sum scale ...

Page 48: ...sum is calculated per second It is closely related to the reading time of the converter of the summed scales Full scale control on each scale If enabled a full scale control is performed on each scale used to make the sum scale This control is performed to avoid overloading the scales Zero enabled on all scales If enabled it allows zeroing the scale in addition to the sum scale itself the scales u...

Page 49: ...e weight on the scale Deactivated Tares may not be set either through acquisition of the weight on the scale or by entering a tare value directly from the keypad Multiple Tares No No indicates no additional tares 1 2 Indicates the number of additional tares relative to the acquired tare and the tare entered from the keypad Tare lock It defines the management mode of the tare when unloading the sca...

Page 50: ...lling on the scale For dosing systems set the value to 0 zero When zero track is disabled even forced zero is automatically disabled 0 25 0 5 1 2 3 Initial reset Defines the indicator operating mode upon switching on ZEROCAM Upon switching on the instrument indicates the weight value present on the scale compared to the zero value programmed at the time of sampling AUTOZ Upon switching on the indi...

Page 51: ...utive readings may vary according to the number of divisions indicated in the previous field This parameter is also related to the setting of the digital filter parameter Fast 10 e Slow 20 e Very slow 40 e Digital Filter Allows adding or not a digital filter It actually enables the addition or not of a software processing for filtering the output values from the analogue digital converter The high...

Page 52: ...ION mode Range1 Capacity Value of the capacity corresponding to the first partial weighing range Range2 Capacity Value of the capacity corresponding to the second partial weighing range in case of 3 ME or 3 MD W1 extension return delay no of conversions Number of samplings of delay on return to extension W1 for multi extension scales Manual range management Possibility of selecting the ranges manu...

Page 53: ... compliance valid for the USA NTEP TYPE OF STAMPING Hardware The calibration button temporarily disables the operation in legal mode To temporarily disable stamping enter the Scale Configuration page and press the calibration button When the indicator is stamped the page has a red background once the seal is removed it turns white Software The metrological password temporarily disables the operati...

Page 54: ...ch code for BSP if any BSP BSP code release and date and GPIO release MAC Physical address of the indicator 5 2 1 5 Display Configuration Gross weight symbol This parameter allows setting the Letter B or G an indication used to indicate gross weight 5 2 1 6 Metrological Events Log List of changes made to metrological parameters ...

Page 55: ...Extern folder The report file is coded as follows Date and Time Separator semicolon Scale board number 1 2 3 4 involved Separator semicolon C1 C2 C3 Cn Cell number or Bil Scale involved Separator semicolon ERROR TYPE Scale Cell not connected Scale Cell not connected occasionally C Scale Cell not configured M Scale Cell serial number error V Scale Cell voltage error T Scale Cell temperature error R...

Page 56: ...Days Number of days in which the minimum weighing value has been exceeded at least once Number Of Days Exceeding xxx loads Editable threshold used to determine the number of days that exceed the specified number of loads per day Enter the number of loads per day after which the day is signalled The result is the number of days in which the number of loads entered has been exceeded Delete Statistic...

Page 57: ...ble features for each COM are baud rate 4800 9600 19200 38400 115200 Bits 7 8 Stop bits 1 2 Parity No Even Odd Handshake No Hardware Xon Xoff Protocol RS232 on COM4 and COM6 RS422 on COM7 RS485 on COM7 5 2 3 Printers Readers IOs Press the Printers Readers IOs key to access the settings area of the following components System Axis manage ment Strictly related to the activation of the service It can...

Page 58: ...ivated Scale alias Shows the list of selectable scales Define here on which scale the range will be applied Lower threshold Editable range expressed in the unit of measurement selected by the system Enter a numerical value to define the minimum weight threshold after which the selected output will be activated Upper Threshold Editable range expressed in the unit of measurement selected by the syst...

Page 59: ...o add a printer to the indicator The models currently available on the indicator are Italora Epson LX300 TM295 TM300 TPT60S4 STB80 STB60 STB112 VKP80II Zebra PLUS Qseries After selecting the printer its settings are loaded Press to access the customization section specific for each printer paper cutting line feed etc After setting the printer it is possible to select the COM port on which it will ...

Page 60: ... axis is 7500 kg if the weight varies by 200 kg value entered as threshold the software acquires the next axis If the weight variation is below the threshold the axis is not acquired There is no default parameter this value must be determined in the field as it also depends on the quality of the mechanical installation and mechanical application in pit or on ramps Average This parameter defines th...

Page 61: ...ng Defines how to use axis detection scale input scale output always 5 2 3 2 System Memory Service that checks the internal memory use and signals when the set limits are exceeded Memory almost full Set at what percentage the memory almost full signal must be activated Memory full Set the percentage at which the memory is considered full Memory check time Allows setting the check interval Displays...

Page 62: ...page and in which the error is displayed Log file path Allows selecting where to store the error file Log file by default it is in the memory of the indicator NAND_Flash It is also possible to select another media e g a USB stick EMAIL Enables email notification If enabled it allows sending an e mail from the indicator to different recipients Email log level Allows choosing which error level to se...

Page 63: ...Scale Operation Level Weighing operation 1 Resetting weight 1 Acquiring Deleting tare 1 Archives Operation Level Selecting items for weighing operations 1 Sorting 1 Searching 1 New item 2 Deleting 3 Modification 3 CSV Operation Level Exporting 1 Importing 3 Tools Operation Level Activating utilities 1 Selecting colour 1 Setting up shortcut keys 1 Stand by 1 Error management 1 Setting date and time...

Page 64: ... contains a calendar clock kept active by the buffer battery installed on the motherboard If the battery charge level falls below the minimum usage threshold the calendar is not synchronised To Change Date Time from Home select Menu Tools Configuration System Date and Time the general setting page is displayed which contains 3 buttons to change the date press to change the time press to activate s...

Page 65: ...ction immediately synchronises the internal clock with an internet server there are no subsequent synchronisations the function is one shot and is activated only when requested with the key previous month next month selection of the day date confirmation confirms time increases time decreases time increases minutes decreases minutes summer time ...

Page 66: ...ses it is changed Select the port according to the server and specifications indicated Sender name displayed Enter the name that will be displayed as email sender User name User name used to access your email server Password Password used to access your email server SSL If required by the server it is possible to activate the email encryption service The email service settings vary depending on th...

Page 67: ...of the card used in special applications Timeout sec Indicates the pause time between code readings Time interval Enable or disable the timeout interval between readings Length Length of the code that will be read by the reader From position It is possible to indicate from which digit the barcode is to be read the first character or digit corresponds to the position 0 zero Automatic weighing opera...

Page 68: ...button once A page opens which shows the code required to activate the service Once the code is saved it is possible to resume normal operation of the indicator To activate the service go back to the activation section click once on the off button and enter the code received The activated services are linked to the indicator they are not lost in case of indicator software update If Core is replace...

Page 69: ...sing the following colours black blue magenta yellow Printer drivers Default non replaceable parameter When the configuration is finished save the settings and go to the APPLICATION OTHER PARAMETER CONFIGURATION MAIN PRINTER section to set the network printer as main or secondary printer Check the operation by printing a weight from the main page If printing is not performed check the following pa...

Page 70: ...es a new PDF file for each weighing To differentiate one file from the other date and time are added before the file name and a progressive number starting from 1 one is added after the file name Printer drivers Delete the PDFs sent after number of days Delete PDFs saved on nand flash or USB after a given number of days Email notification Off the service for PDF sending via email is not active On ...

Page 71: ... server Press Test to check that the Flynet indicator client is able to connect with the FTP server if the message Test OK is displayed press Save and Exit to confirm the configuration and exit the settings page Otherwise check that the settings on the Flynet indicator and the FTP server configuration are correct ...

Page 72: ...f memory and to run into delays due to the processing of a huge amount of data The Mpp is always present on the indicator if the system is legalised the weighing data are saved in a table that can be consulted from the indicator The data are stored as follows At each weight acquisition an identification code is generated The identification code is linked to the acquisition time and date and the in...

Page 73: ...ta through MP CR command sent by PC If the answer is yes the indicator returns the string in the selected format Weighing request from key with data transmission from serial command after loading the weight on the platform wait for the stable weight signal and press the weight acquisition key the indicator saves the data and the indicator can request the data through the MP CR command If the answe...

Page 74: ...Type of string The strings present in the Flynet indicator are as follows to check their structure refer to the transmission manual Extended The following protocols are available Cyclic On Demand ACK NAK Remote Commands CB The following protocols are available Cyclic On demand ACK NAK Btek The following protocols are available Cyclic On request Cardinal The following protocols are available Cyclic...

Page 75: ...ssion instance Enter the name for the following instance and confirm to create it To configure the transmission correctly check the following parameters Scale Allows selecting a scale from those selected A B C D S or selected scale Port Allows selecting the COM port to use COM4 COM6 COMx depending on the optional cards or adapters fitted on the indicator Transmission range ms 250 default indicates...

Page 76: ...ehaves as follows sends the data 3 times consecutively if the indicator receives the ACK character 06H it waits for a new request if it receives the NAK character 15H it retransmits the string because the previous transmission failed after receiving the NAK character 3 times consecutively the indicator inserts the message NO ACK transmission error in the MF_error_LOG file Remote commands i e the d...

Page 77: ...e available Cyclic On request Cardinal 748P The following protocols are available Cyclic On demand ACK NAK SASCO1 The following protocols are available On request Remote commands Extended traffic light The following protocols are available Cyclic On Demand ACK NAK Remote Commands Protocol Cyclic i e the string is transmitted continuously immediately after the indicator is correctly switched on the...

Page 78: ...ACK command is not sent the line ERROR PRINTED DATA TRANSMISSION ERROR is added at the bottom of the printout With this mode the strings on which this situation occurs are permanently lost Spool The weighing data are first printed out and then if the printout ends correctly they are transmitted with ACK NAK protocol If the transmission fails the string that was to be transmitted is stored in a spe...

Page 79: ...the bottom of the printout With this mode the strings on which this situation occurs are permanently lost Spool The weighing data are first printed out and then if the printout ends correctly they are transmitted with ACK NAK protocol If the transmission fails the string that was to be transmitted is stored in a special archive called TxWeighing in this archive the transmissions waiting to be tran...

Page 80: ... enabled for example in double weighing operation Transmit first weighing operation Yes No 5 5 6 4 Delete data This function allows deleting the data contained in the TxWeighing archive stored using the Archive or spool protocols in case they are no longer needed To delete them simply click on the relevant icon press yes to confirm and delete or press no to go back 5 5 7 Analogue output Up to 2 op...

Page 81: ... is used by the customer to generate a weighing in electronic format If activated and selected as primary or secondary system printer it generates a PDF file containing the weighing data at the time of weighing Therefore it is possible to use the spreadsheet in different ways Available File saving on device internal or external memory file sending via email or FTP Network printer The network print...

Page 82: ...of the screen on which to write click Save to confirm the change the space available for the text is max 14 characters the following will be omitted for space issues New It allows accessing the pages containing all the available shortcut keys selecting the desired key to read a short description of its operation selecting it again to add it to the shortcut keys Move first This function allows movi...

Page 83: ...ipate it 3 The error is displayed in a pop up window in the centre of the screen It is necessary to touch the screen to close the window otherwise it remains open If an optional Input Output card has been installed it is also possible to activate an external signal Output by selecting an available Output 5 12 Sharing data The Flynet indicator is able to share its archives with external sources It ...

Page 84: ... USB sticks Hard Disk 2 Hard Disk 3 Remote Device IP address Enter the IP address of the remote indicator from which you want to use the database PC Server name Enter the name of the SQL instance on PC or the IP address of the PC example MROSSI SQLEXPRESS or 192 168 10 102 Connect to the database Enter the name of the database previously created on SQL server example Flynet DB Login account name E...

Page 85: ...ressing Close you are now in the configuration menu press Application and then Others 9 select Printer 10 In this page set the created printer as the primary or secondary if you have another printer and then save and exit 11 Before using the printer perform a test select Info from the Tools menu and then Test 12 Select Print 13 A page opens that shows the possibility to set the test you want to pe...

Page 86: ...pens where the code read by the reader is displayed then read the card through the reader and check that the code is displayed 12 In order to associate a card code to an operator code it is necessary to code every single card and associate it manually to the desired operator code The operator code must be contained in an indicator operation archive In addition if enabled it is also possible to gen...

Page 87: ...Configuration menu and click Application 7 Click Others and then Printer 8 To select the created printer click next to the Main Printer Alias item a window containing the name of the previously added printer is displayed 9 To add it click directly on the name 10 save and exit to confirm To test a network or PDF perform a weigh so go back to the weight view page load a weight on the platform and cl...

Page 88: ...erminal In case of serial connection set the reception data in the same way as they are set on the indicator baud rate stop bit In case of Ethernet connection set the IP address of the indicator and the communication port entered in the indicator configuration In case of cyclically transmitted string when the connection to the indicator is activated the data will start to be displayed on the monit...

Page 89: ...is manual are Serial expansion card RS232 RS422 RS485 0 10V 4 20mA analogue output card analogue input and pulse counter sensor interface Sound card Printers WI FI modules external HDMI optional card Wall mounting brackets Second scale module Additional displays 8 input 12 output card 6 1 Installing Optional Cards Figure 6 1 1 Installing Optional Card 1 Remove the indicator cover 2 Remove the clos...

Page 90: ...Optional Card Overview 6 2 1 Sound card Figure 6 2 1 Sound card The sound card consists of Lower microphone input jack Upper headphone output jack Amplified loudspeaker output top clamp Clamp numbering from below pin1 at the bottom pin1 out LH loudspeaker pin2 out LH loudspeaker pin3 out RH loudspeaker pin4 out RH loudspeaker ...

Page 91: ...case of solution 2 the jumper J4 must remain open see fig 6 2 2 2 Figure 6 2 2 Possible proximity sensor connections Solution 1 Figure 6 2 3 Possible proximity sensor connections Solution 2 As far as the digital output signals are concerned 3 independent output units are available each of which refers to a different common pin All output signals are of dry contact type and common pins can be conne...

Page 92: ...nputs can be controlled by dry contact outputs e g relays or NPN NO transistor outputs Outputs Maximum switchable voltage AC DC 24V Maximum switchable current AC DC 190 mA Maximum power 800 mW Notes Dry contact output solid state contact optomos Figure 6 2 3 25 pin output connector ...

Page 93: ...91 DD1010 FLYNET Overall dimensions Figure 6 2 4 Overall dimensions table 1 values in mm Figure 6 2 5 Overall dimensions table 2 values in mm ...

Page 94: ...he connections must follow these instructions Figure 6 2 6 Analogue Output Card Connections 0 10v 4 20mA An analogue output is available on the connector in 0 10 V and 0 4 20 mA size galvanically separated the wiring diagram is shown in the following table Analogue current output Place jumper J14 in position 2 3 for 4 20mA current output between pins 11 Current Out and 9 Current In Analogue voltag...

Page 95: ...e display Perform the display calibration operations 7 2 Scale Errors Problem Cause Remedy OVERLOAD The scale is overloaded Reduce the weight to a value lower than the maximum capacity so that it is suitable to the weighing area UNDERLOAD The scale is negative by at least 20 divisions This message is only displayed if the scale is approved otherwise the weight preceded by the character is displaye...

Page 96: ...n digital cell Check the serial numbers and if necessary carry out angle calibration 07 Breakage of a cell on multi cell system Replace the cell and carry out angle calibration or angle calibration for the individual cell 08 Scale card breakage Replace the scale card and carry out angle calibration or restore the indicator data if they have been saved before the breakage 09 First system switching ...

Page 97: ...table parameters can be distinguished by the different colour of the text by clicking on them the change options are not shown ATTENTION Customisations do not affect the weighing functions in any way but can compromise if not correctly performed the operation of the entire weighing system as a weighing plant Use only qualified and competent technicians for the modification of the operations indica...

Page 98: ...or unscheduled maintenance operations must be carried out with equipment isolated from power sources in order to ensure the appropriate level of safety It is mandatory to use the Electrostatic Discharge Sensitive EDS cuff before performing any operation inside the indicator to avoid damaging the circuit boards or parts of the indicator 9 1 Version with connectors Figure 9 1 1 Calibration button Pl...

Page 99: ...hich seals the access hole to the calibration switch Using a non metal tool press the calibration switch ref 2 ATTENTION Removing the metrological stamps makes it impossible to use the weighing indicator for commercial transactions towards third parties For their restoration contact the After Sales Service of the Service Network http www coopbilanciai it it home rete vendita e assistenza selecting...

Page 100: ...s the access hole to the calibration switch Using a non metal tool press the calibration switch ref 3 ATTENTION Removing the metrological stamps makes it impossible to use the weighing indicator for commercial transactions towards third parties For their restoration contact the After Sales Service of the Service Network http www coopbilanciai it it home rete vendita e assistenza selecting your cou...

Page 101: ...scale sampling Follow the following path MENU TOOLS CONFIGURATION SYSTEM METROLOGICAL MANAGEMENT SCALE CONFIGURATION SCALE SELECTION SAMPLING PROCEDURES Choose the type of sampling and proceed according to the instructions displayed ...

Page 102: ...tory to use the Electrostatic Discharge Sensitive EDS cuff before performing any operation inside the indicator to avoid damaging the circuit boards or parts of the indicator 10 1 Disassembling support only for stainless steel version Figure 10 1 1 Disassembling support Referring to the previous figure proceed as follows Unscrew the fixing knobs ref 1 Remove the support ref 2 wall mounted version ...

Page 103: ...he four screws ref 1 and rotate the cover forward holding it up with one hand to avoid damaging the connections Disconnect the connector from the display ref 2 Place the complete display cover on a work table DANGER When performing installation or maintenance on components inside the indicator always make sure that it is disconnected from the electrical mains 2 1 ...

Page 104: ... the side cover holding it up with one hand to avoid damaging the connections Disconnect the connector from the display ref 2 Remove the ground loop in cable gland version Place the complete display cover on a work table DANGER When performing installation or maintenance on components inside the indicator always make sure that it is disconnected from the electrical mains 2 1 ...

Page 105: ... and display Referring to the previous figure proceed as follows Open the indicator Disconnect the connectors ref 1 and 2 Unscrew the four screws ref 3 and remove the board complete with display from the front of the indicator Unscrew the four screws ref 4 and remove the display ref 5 from the card ref 6 1 2 3 3 4 4 4 4 5 6 ...

Page 106: ...104 DD1010 FLYNET ATTENTION When reassembling make the wiring ref 1 between display and board fold with Z shape as shown in the figure Figure 10 3 2 Reassembling front panel and display 1 ...

Page 107: ...rring to the previous figure proceed as follows Open the indicator Disconnect the connectors ref 1 and 2 Unscrew the four screws ref 3 and remove the board complete with display from the front of the indicator Unscrew the four screws ref 4 and remove the display ref 5 from the card ref 6 1 2 3 3 4 5 6 4 3 ...

Page 108: ...106 DD1010 FLYNET ATTENTION When reassembling make the wiring ref 1 between display and board fold with Z shape as shown in the figure Figure 10 3 4 Reassembling front panel and display 1 ...

Page 109: ...vious figure proceed as follows Open the indicator Disconnect the main power supply socket and make sure that there is no voltage Disconnect the connector ref 1 of the power supply unit from the card Disconnect the main power cables from the input terminals Unscrew the two screws ref 2 and remove the power supply unit with bracket Separate the power supply ref 3 from the bracket ref 4 1 2 3 4 ...

Page 110: ...0 5 1 Plastic version Figure 10 5 1 Disassembling power supply for digital scale Referring to the previous figure proceed as follows Open the indicator Remove the power supply unit for digital scale ref 1 by gently pulling and acting on the plastic fastening rivets 1 ...

Page 111: ...on Figure 10 5 2 Disassembling power supply for digital scale Referring to the previous figure proceed as follows Open the indicator Remove the power supply unit for digital scale ref 1 by gently pulling and acting on the plastic fastening rivets 1 ...

Page 112: ...om the electrical mains Open the indicator Remove the power supply unit for scale Remove the lithium battery ref 1 being careful not to cause short circuits ATTENTION Take special care to avoid dropping the battery on the motherboard as it may damage some parts of the motherboard or the entire card Replace with a battery identical to the one removed from the equipment model CR2450 ATTENTION Dispos...

Page 113: ...e electrical mains Open the indicator Remove the power supply unit for scale Remove the lithium battery ref 1 being careful not to cause short circuits ATTENTION Take special care to avoid dropping the battery on the motherboard as it may damage some parts of the motherboard or the entire card Replace with a battery identical to the one removed from the equipment model CR2450 ATTENTION Dispose of ...

Page 114: ...Open the indicator Remove the indicator power supply unit Remove the power supply unit for scale Remove the lithium battery ref 1 being careful not to cause short circuits ATTENTION Take special care to avoid dropping the battery on the motherboard as it may damage some parts of the motherboard or the entire card Replace with a battery identical to the one removed from the equipment model CR2450 A...

Page 115: ...hing cell unit and indicator power supply unit Referring to the previous figure proceed as follows Open the indicator Disconnect the connector ref 1 of the power supply unit from the card Disconnect the connectors from the weighing cells ref 2 Unscrew the four nuts ref 3 and remove the weighing cell and indicator power supply unit complete with brackets ref 4 1 2 3 4 ...

Page 116: ...LYNET 10 8 Disassembling CPU module 10 8 1 Plastic version Figure 10 13 1 Disassembling CPU Referring to the previous figure proceed as follows Open the indicator Remove the CPU ref 1 from the motherboard ref 2 1 2 ...

Page 117: ...T 10 8 2 Stainless steel version with connectors cable glands Figure 10 13 2 Disassembling CPU Referring to the previous figure proceed as follows Open the indicator Remove the CPU ref 1 from the motherboard ref 2 1 2 ...

Page 118: ...ssembling digital scale input Referring to the previous figure proceed as follows Open the indicator Unscrew the screws ref 1 and release the card ref 2 Disconnect the connector ref 3 from its equivalent on the motherboard If there is a second card ref 4 repeat the procedure described above 2 1 3 4 ...

Page 119: ...ng digital scale input Referring to the previous figure proceed as follows Open the indicator Unscrew the screws ref 1 and release the card ref 2 Disconnect the connector ref 3 from its equivalent on the motherboard If there is a second card ref 4 repeat the procedure described above 4 1 3 2 ...

Page 120: ...digital scale input Referring to the previous figure proceed as follows Open the indicator Remove the weighing cell and indicator power supply unit complete with brackets Unscrew the screws ref 1 and release the card ref 2 If there is a second card ref 3 repeat the procedure described above 2 1 3 ...

Page 121: ...sassembling analogue scale input Referring to the previous figure proceed as follows Open the indicator Unscrew the screws ref 1 and release the card ref 2 Disconnect the connector ref 3 from its equivalent on the motherboard If there is a second card ref 4 repeat the procedure described above 2 1 3 4 ...

Page 122: ...ng analogue scale input Referring to the previous figure proceed as follows Open the indicator Unscrew the screws ref 1 and release the card ref 2 Disconnect the connector ref 3 from its equivalent on the motherboard If there is a second card ref 4 repeat the procedure described above 4 1 3 2 ...

Page 123: ...nalogue scale input Referring to the previous figure proceed as follows Open the indicator Remove the weighing cell and indicator power supply unit complete with brackets Unscrew the screws ref 1 and release the card ref 2 If there is a second card ref 3 repeat the procedure described above 2 1 3 1 ...

Page 124: ...igure 10 11 1 Disassembling serial expansion card Referring to the previous figure proceed as follows Open the indicator Unscrew the stud bolts ref 1 fastening the serial expansion card ref 2 Disconnect the connector ref 3 from its equivalent on the motherboard and remove the card 1 3 2 ...

Page 125: ...11 2 Disassembling serial expansion card Referring to the previous figure proceed as follows Open the indicator Unscrew the stud bolts ref 1 fastening the serial expansion card ref 2 Disconnect the connector ref 3 from its equivalent on the motherboard and remove the card 1 3 2 ...

Page 126: ... 11 3 Disassembling serial expansion card Referring to the previous figure proceed as follows Open the indicator Unscrew the stud bolts ref 1 fastening the serial expansion card ref 2 Disconnect the connector ref 3 from its equivalent on the motherboard and remove the card 1 3 2 ...

Page 127: ...n Figure 10 12 1 Disassembling HDMI port Referring to the previous figure proceed as follows Open the indicator Unscrew the screws ref 1 fastening the HDMI expansion card ref 2 Disconnect the connector ref 3 from its equivalent on the motherboard and remove the card 1 3 2 ...

Page 128: ...igure 10 12 2 Disassembling HDMI port Referring to the previous figure proceed as follows Open the indicator Unscrew the screws ref 1 fastening the HDMI expansion card ref 2 Disconnect the connector ref 3 from its equivalent on the motherboard and remove the card 1 3 2 ...

Page 129: ...nect the indicator from all the utilities Open the indicator Remove the digital scale power supply unit if any Remove the lithium battery Remove the core card Remove the analogue digital scale input Remove the serial card expansion Remove the HDMI port Unscrew the stud bolts ref 1 fastening the serial cards Unscrew the screws ref 2 and remove the motherboard ref 3 1 3 2 2 ...

Page 130: ... the indicator from all the utilities Open the indicator Remove the digital scale power supply unit if any Remove the lithium battery Remove the core card Remove the analogue digital scale input Remove the serial card expansion Remove the HDMI port Unscrew the stud bolts ref 1 fastening the serial cards Unscrew the screws ref 2 and remove the motherboard ref 3 1 3 2 2 ...

Page 131: ...power supply unit Remove the digital scale power supply unit if any Remove the lithium battery Remove the core card Remove the serial card expansion Unscrew the screw ref 1 and remove the protection ref 2 on the calibration button Unscrew the screws ref 3 and remove the motherboard ref 4 and the protection plate ref 5 10 14 Connecting peripheral devices to serial and USB ports Follow the technical...

Page 132: ...893 611 Fax 39 0 59 527 079 Web http www coopbilanciai it E mail cb coopbilanciai it Customer Assistance Service Tel 39 0 59 893 612 Fax 39 0 59 527 294 Servizio post vendita After sales service Service après vente Kundendienstservice Servicio post venta Serviço pós venda tel 39 0 59 893 612 fax 39 0 59 527 294 ...

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Bilanciai DD1010, Use, Maintenance And Installation Manual

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