7.2) Mod. CPZ
(Fig.8).
Plastic rack - 22x22mm section - supplied in 3,28ft (1- metre) lengths - max.
capacity 1102,3lb (500kg (
≈
5000N)). This model is to be fixed to the gate
by means of normal or self-threading screws. Also in this case, you are
advised to insert a section of rack the other way round in the joint between
the various pieces, so as to maintain the correct tooth pitch. This type of
rack is quieter and allows height adjustments to be made even after having
been fixed, using the slots provided.
7.3) Mod. CVZ
(Fig.8)
Galvanised iron rack - 1,18x0,47“(30x12mm) section - supplied in 3,28ft (1
- metre) lengths - threaded spacers to be welded - max. capacity 4409,2 lb
(2000kg (
≈
20000N)). Having fixed the spacers in the middle of each of the
slots in the various rack pieces, weld the spacers to the gate. Also in this
case, arrange a section of rack the other way round in the joining points of
the various rack pieces to ensure a correct tooth pitch. The screws which fix
the rack to the spacers allow the rack to be adjusted in height.
7.4) Rack fitting
To fit the rack, proceed as follows:
• Activate the emergency release by rotating the appropriate release knob
(See paragraph “Emergency manoeuvre”).
• Rest the rack end on the control pinion and secure it (by welding or using
screws) in correspondence with the pinion, while sliding the gate along
by hand (fig. 9).
• In the case of incorrect gate alignment (excessive side curving) which
cannot be corrected, place a few shims between the rack and gate in
order to ensure continuous centring of the rack with respect to the pinion
(fig. 10).
DANGER - The welding operation is to be carried out by a competent
person who must be provided with all the personal protection equipment
required by the current safety standards.
8) PINION ADJUSTMENT
Having finished fixing the rack, the rack-pinion play needs to be adjusted to
approximately 0,078”(2mm) (fig.6): this is obtained by slackening the four
M10 nuts under the gearmotor base by approximately 0,078”(2mm), and
then securing the four upper nuts. Make sure that the rack and pinion are
aligned and centred (fig.10).
WARNING - Remember that the rack and pinion life strictly depends
on their correct meshing.
9) ELECTROMECHANICAL LIMITING DEVICES
The operation must be carried out with the emergency release activated and
the mains power supply disconnected. The runners which control the limiting
devices are to be positioned at both ends of the rack.
- Push the gate fully open by hand.
- Position the opening end-of-stroke runner (fig.11) so that it intercepts the
microswitch control lever and makes it trigger. Having identified the correct
position, tighten the runner screws.
- Push the gate fully closed by hand.
- Position the closing end-of-stroke runner (fig.11) so that it intercepts the
microswitch control lever and makes it trigger. Having identified the correct
position, tighten the runner screws.
- The runners must lock the gate before this intercepts the mechanical
backstops placed on the track. The closing end-of-stroke runner adjustment
must be made in such a way as to leave a clearance of approximately
50mm between the gate and the fixed swing leaf, as prescribed by the
current safety standards, otherwise fit an electric edge at least 50mm
thick (fig.12).
10) GATE BACKSTOPS
DANGER - The gate must be provided with mechanical backstops, both
on opening and closing, in order prevent it from coming out of the upper
guide (fig.13); the backstops must be tightly secured to the ground, a
few centimetres beyond the electrical stop point.
11) ELECTRICAL INSTALLATION SETUP
Lay out the electrical installation as shown in fig.14 with reference to the CEI
64-8 and IEC364 provisions complying with the HD384 and other national
standards in force for electrical installation.
WARNING! For connection to the mains, use a multipolar cable having
a minimum cross section of 3x16 AWG and complying with the current
standards. (For example, if the cable is not protected, it must be at least
equal to H07 RN-F, whereas if it is protected it must be at least equal
to H07 VV-F with a 3x16 AWG sq cross section).
Connect the control and safety devices in compliance with the previously
mentioned technical installation standards. The cables (mains and auxiliary)
must be distinctly separated. Fig.14 shows the number of connections and
their cross sections for a length of approximately 328,08 ft(100 metres); for
greater lengths, calculate the cross section for the true automation load.
The main automation components are (fig.14):
I
Type-approved adequately rated omnipolar circuit-breaker with
at least 0,14”(3,5 mm) contact opening, provided with protection
against overloads and short circuits, suitable for cutting out automa-
tion from the mains. If not already install ed, place a type-approved
omnipolar circuit-breaker with a 0.03A threshold just before the
automation system.
QR
Control panel with built-in receiver
S
Key selector.
AL
Blinker with tuned antenna.
M
Actuator
P
Wall-mounted pushbutton panel.
Fte, Fre
Pair of external photocells.
T
1-2-4 channel transmitter
C
Rack
ANTENNA INSTALLATION
Use an antenna tuned to 433MHz.
For Antenna-Receiver connection, use RG8 coaxial cable.
The presence of metallic masses next to the antenna can interfere with radio
reception. In case of insufficient transmitter range, move the antenna to a
more suitable position.
12) TERMINAL CONNECTIONS
After adequate electric cables have been made to pass through the raceways
and the various automation components fixed to the chosen points, these
must be connected according to the instructions and diagrams shown in the
relevant instruction manuals. Connect the phase, neutral and earth (com-
pulsory) cables. The mains cable is to be secured in the appropriate cable
clamp (fig.15- ref. P1), the accessory cables in their cable clamp (fig.15- ref.
P2), and the protection (earth) wire, having a yellow/green insulating sheath,
must be held in its appropriate wire clamp (fig.15 - ref. S).
The automation device is to be set at work after all the safety devices have
been connected and checked. See the terminal diagram in fig.16.
JP2
1-2 Motor connection (1 Blue - 2 Red).
3-4 Transformer secondary circuit 24V.
WARNING – If the opening direction is not correct, reverse connections
1 and 2 for the motor and connections 6 and 7 for opening and closing
limit switches.
JP3
5-6 Closing limit switch
SWC
(5 Black common - 6 Red)
5-7 Opening limit switch
SWO
(5 Black common - 7 Brown)
8-9 Blinker 24V max 25W.
10-11 Antenna (10 signal - 11 braid)
12-13 Power supply for accessories:
24 V
~
operation with power supply on
24 V (12+,13-) operation with power supply off and optional battery
back up. Mod.
SB BAT
14-15 24 V
~
output for acoustic signal (Fig. 19A).
16-17 Output for power supply to safety devices (photocell transmitter and
safety edge transmitter)
N.B.: output only active during the manoeuvre cycle
24 V
~
operation with power supply on
24 V (16-,17+) operation with power supply off and optional battery
back up. Mod.
SB BAT
.
18
Input for safety devices
FAULT
(see item 13).
19-20 Pedestrian control button
PED
(N.O.) Opens the gate for 5 seconds
according to the logic set (
3
or 4 steps).
21-22
START/CLOSE
control button and key selector (N.O.).
21-23
STOP
control button (N.C.). In all cases, stops the operator until the
next Start command. If not used, leave bridged.
21-24 Input for photocell
PHOT
(see item 13). If not used, leave bridged.
21-25
BAR
electric edge contact input (N.C.). In case of triggering, movement
is stopped and reversed for about 3s. If not used, leave bridged.
21-26
OPEN
control button
(N.O.)
JP1
31-32 Transformer primary circuit 120V
~
.
33-34 Single-phase power supply 120V
~
, 60Hz (33N - 34L).
13) CONNECTION TO SAFETY DEVICES
Note: only use safety devices which can receive with a free changeover
contact
(refer to Fig.19).
INSTALLATION MANUAL
ENGLISH
14 -
DEIMOS BT UL Ver. 07
D811419_07
Summary of Contents for DEIMOS BT KIT UL
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