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BETTCHER INDUSTRIES Quantum Flex X350, Operating Instructions/Spare Parts List

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BETTCHER INDUSTRIES Quantum Flex X350 Operating Instructions/Spare Parts List Download Page 59

Maintenance

Manual No. 107334

Maintenance

5-17

June 22, 2018

Operating Instructions and Parts List for the Quantum Flex

®

 Trimmer

DRIVER ASSEMBLY INSPECTION AND REPLACEMENT 
(CONTINUED)

Assembly of the Whizard Quantum

®

 Driver Assembly

•

Apply Max-Z-lube grease to the 2 bearing areas of the driver shaft. 

Refer to Section 7,

 

Lubrication and Lubrication Equipment.

•

Insert the driver shaft into the tube assembly.

•

Grip the driver shaft tool in a vice and place the driver assembly over the tool so that the

square end of the driver shaft fits into the square hole of the tool.

•

Clean the threads of the driver shaft and apply a small amount of Loctite #242 thread locker.

•

Pull back the spring with one hand then thread the driver tip onto the threads with a

COUNTER-CLOCKWISE motion. Turn by hand until the driver tip bottoms out.

•

Using a crescent wrench, apply a small amount of torque (25 in-lbs max) to snug the driver

tip.

NOTICE

 Do not overtighten the driver tip. Doing so could break the driver shaft.

 

 

 

 

COMPANY 

CONFIDENTIAL

Summary of Contents for Quantum Flex X350

Page 1: ...sued June 22 2018 TMC 818 For Assistance e mail service bettcher com BETTCHER INDUSTRIES INC 6801 State Route 60 Birmingham OH 44889 U S A Phone 440 965 4422 Phone 800 321 8763 Fax 440 328 4535 www bettcher com quantumflex C O M P A N Y C O N F I D E N T I A L ...

Page 2: ...ting Instructions in other languages are available on request Additional copies of Operating Instructions are available by calling or writing your Regional Manager or by contacting BETTCHER INDUSTRIES INC 6801 State Route 60 Birmingham OH 44889 U S A Telephone 440 965 4422 In The U S A 800 321 8763 Fax 440 328 4535 http www bettcher com Copyright 2018 By Bettcher Industries Inc All Rights Reserved...

Page 3: ...ty Section 2 Designated Use Section 3 Installation Section 4 Instructions for Operation Section 5 Maintenance Section 6 Cleaning Section 7 Service Parts Section 8 Contact and Document Information C O M P A N Y C O N F I D E N T I A L ...

Page 4: ...C O M P A N Y C O N F I D E N T I A L ...

Page 5: ...roduct Protect yourself others and equipment by observing all safety information Failure to comply with instructions could result in personal injury and or damage to the equipment Any use in applications other than those for which the equipment was designed and built may result in equipment damage and or serious injuries Retain this manual for future reference Be thoroughly familiar with the contr...

Page 6: ... or serious injury The signal word Danger is in white letters on a safety red background WARNING Indicates a hazardous situation that if not avoided could result in death or serious injury The signal word WARNING is in black letters on a safety orange background CAUTION Indicates a hazardous situation that if not avoided could result in minor or moderate injury The signal word CAUTION is in black ...

Page 7: ...ls are presented on a safety blue background This technical manual is printed in black and white The safety alert symbol indicates a potential personal injury hazard It is not used for messages related to property damage The safety alert symbol may be used alone or in conjunction with a signal word in a signal word panel Danger of electrical shock Blade hazard keep hands clear Read operator s manu...

Page 8: ...de lock up resulting in an unsafe operating condition WARNING Sharp blades may cause cut injury For proper protection of hands a protective glove should be used when operating this equipment and during the handling of blades Metal mesh gloves are recommended for the free hand Keep hands away from moving blade WARNING To avoid personal injury always disconnect the power cord before performing any a...

Page 9: ...repeated use of various power tools vibrating excessively is suspected of contributing to certain hand wrist or forearm disorders in susceptible individuals If excessive vibration occurs it is an indication that there are worn parts that need replacement If your Quantum Flex Trimmer develops unusual vibration do not continue to use it without first undertaking corrective action as outlined in the ...

Page 10: ...lex tools can be configured in both right and left handed configurations Optional Thumb Support An adjustable thumb support is available to ensure a proper and comfortable fit while providing added control and stability of the tool during use Whizard Micro Break Hand Strap This strap has been designed to allow the user to relax the fingers between work cycles while maintaining control of the trimm...

Page 11: ...fications made to the design of the machine or any factory installed safety equipment whether these changes are made by the owner of this equipment by his employees or by service providers not previously approved by Bettcher Industries Inc Use only replacement parts manufactured by Bettcher Industries Inc Use of substitute parts will void the warranty and may cause injury to operators and damage t...

Page 12: ...um Flex Trimmers are highly effective for use in the meat industry designed with the highest possible standards for safety ergonomics and production These versatile machines with their carefully engineered and durable cutting edge bring uniformity and consistent yield control to all operations This Operating Instruction covers the following models MODEL USE X350 Bone Trimmer X360 Bone Trimmer X440...

Page 13: ...BEEF KILL OFFAL POULTRY PORK KILL OFFAL Cartilage removal Liver spotting Bone trimming Strip intestine Turkey breast necks thighs cage Chicken backs Oil sacks Button bones Bone trimming Spotting livers Removing gall sacks POULTRY Chicken wing drop Chicken thigh deboning Turkey thigh knuckle deboning POULTRY PORK KILL PORK CUT Turkey thigh knuckles INDUSTRIAL Foam Industry Trim pork snouts Trim por...

Page 14: ...ivers Removing lean from turkey carcasses Removing lean from turkey necks Removing oil sacks Removing eyelids Cleaning stick wounds Removing eardrums Removing lean from heads Spotting livers removing gall sacks BEEF BONING FABRICATION PORK CUT Removing lean from bones especially Neck bones atlas bones Chine bones from strips or rib eyes Pelvic bones aitch bones Rib cages Blade bones Strip bones Fe...

Page 15: ...ORK KILL PORK CUT Remove defects Flash trimming Remove cheek meat Remove blood clots from jowls Remove diaphragm lean Removal of picnic hearts BEEF POULTRY PORK PROCESSING Recover lean from fat Trim lean from rib caps Trim beef tripe Defatting turkey skins Defatting turkey thighs External ham defatting Internal ham defatting Defat pork loins Remove oyster meat Pork Kill Removing leaf lard BEEF BON...

Page 16: ...nal defatting of hams Removing membranes and light fat covering Defatting turkey thighs HOG CUT BEEF SLAUGHTER Defat hams picnics and butts Removing lean from Picnic Face Fat Backs Clear Plates Bootjack Jowls shoulder end of belly Belly Wire muscle Pickle pocket Plate Trim Defatting hot beef externally and internally Kidney fat heart fat pelvic fat and cod fat BEEF KILL BEEF BONING FABRICATION HAM...

Page 17: ...h adjustable depth gauge PORK PROCESSING BEEF PROCESSING Defatting Whole hams Shoulders Canadian Backs Removing beater marks Scraping leaf lard Carcass hair dirt removal Defatting New York strips sirloin butts Rounds and ribeyes PORK PROCESSING BEEF SLAUGHTER Removing skin patches from bellies Defatting Whole hams Pork loins Defatting hot beef externally Hair and dirt removal C O M P A N Y C O N F...

Page 18: ...or meat and poultry trimming Quantum Flex Trimmers are superbly designed for ease of handling while reducing operator fatigue A vertically hung motor drives a flexible shaft The flexible shaft drives a rotating blade in the handpiece via a gear and pinion Forces applied by the worker are greatly reduced via the drive motor and limited to guiding the rotating knife blade C O M P A N Y C O N F I D E...

Page 19: ... Hand Strap and Adjustment 3 7 Optional Disc Gauge or Depth Gauge Installation 3 8 Optional Post Handle Kit 3 9 Attaching Quantum Flex Trimmer to the Whizard Quantum Driveline or Whizard Flexshaft and Casing Assembly 3 10 The Disconnect Casing 3 10 Non Disconnect Models 3 11 Attaching Whizard Quantum Driveline to the Whizard Quantum Drive Unit 3 12 Attaching the Whizard Flexshaft and Casing Assemb...

Page 20: ... is incomplete Models X350 X360 X440 X500 X500A X505 X564 X620 X620A X625 Models X750 X850 X880 X1850 X1880 X1000 X1300 X1400 and X1500 PART NUMBER DESCRIPTION QTY 100642 Whizard Special Steel 1 102609 13 5 oz Cartridge of Whizard Quantum High Performance Grease 1 107334 Operating Instructions Spare Parts List 1 PART NUMBER DESCRIPTION QTY 100642 Whizard Special Steel 1 102609 13 5 oz Cartridge of...

Page 21: ...er working height is needed to avoid excessive shoulder and back exertion Refer to your appropriate Whizard Drive Unit manual for instructions on the proper placement and installation of your Whizard Drive Unit NOTICE Correct installation is extremely important to achieve maximum efficiency for both the Quantum Flex Trimmer unit being used and the operator Incorrect installation may possibly hampe...

Page 22: ...ry important step when trying to reduce risks associated with cumulative trauma disorders NOTE S M L markings on handle Here is a very simple procedure to determine correct handle size STEP 1 Assemble three 3 knives each with a different size handle STEP 2 Allow the user to hold the knife and apply the grip pressure normally used during the job operation NOTE If the operator normally wears a glove...

Page 23: ...on which is selected will vary based on the individual work station product and operator To determine the proper position it will be necessary to observe the operator while trying various positions Select the position in which the operator s wrist appears to maintain the most neutral position and which is comfortable to the operator STEP 1 Pick up the Quantum Flex Trimmer Loosen the handle retaini...

Page 24: ... handle can be adjusted to suit the operator and the work station by pulling the handle back away from the frame and re locating it on another set of notches on the frame tube STEP 3 Tighten the handle retaining knob Thumb Support Angle Adjustment Lift up on the front of the thumb support until the lug comes out of the notch underneath the thumb support Rotate the thumb rest to a new position Push...

Page 25: ... comfort by adjusting the strap length using the strap ring at the bottom of the handle If the secondary strap is not needed it can be removed from the strap ring NOTE The primary strap has the grommet and will be placed over the threads on the grease cup Remove the grease cup and retaining knob from the tool With the retaining knob removed from the handle place the strap ring over the handle reta...

Page 26: ... gauge clamps catch in position The final height adjustment can be made after the blade is installed Tighten the two attachment screws Adjustable Depth Gauge for Models X880 S B X1880 X1400 and X1500 Only These tools come equipped with an adjustable depth gauge for setting a controlled product trim thickness The depth gauge can be adjusted for cuts up to thick A depth gauge setting device is also ...

Page 27: ... cuts for added ergonomic benefit The universal post handle is custom tailored to most any job by loosening a clamp ring adjusting the vertical handle to its most comfortable position then retightening this ring Side to Side Adjustment Loosen handle retaining knob clamp ring bolt and nut Pull the handle and clamp ring back to disengage the splines on the frame Rotate the clamp ring and post handle...

Page 28: ...h it into the end of the tool through the handle retaining knob until the latch catches the detent The disconnect lever rotates freely around the handle Align the disconnect lever in the notched out area of the handle Slightly open the fingers on the hand holding the trimmer Push the driveline or flexshaft casing assembly inward and hold the lever down in the handle groove with the normal operatin...

Page 29: ...NE OR WHIZARD FLEXSHAFT AND CASING ASSEMBLY CONTINUED Non Disconnect Models Hold Quantum Flex Trimmer in the hand you will use in operation With opposite hand grasp the Whizard Quantum Driveline or Whizard flexshaft casing Assembly and push it through handle retaining knob Push driveline or flexshaft and casing assembly until both detents are inserted Two clicks 2 will be heard C O M P A N Y C O N...

Page 30: ...LY TO THE WHIZARD UN 84 OR WHIZARD ULTRA DRIVE UNIT Install Whizard Flexshaft and Casing Assembly to Disconnect Body Install the flexshaft and casing assembly to the motor disconnect by lifting the disconnect collar and inserting the adapter end of the flexshaft and casing into the disconnect body It may be necessary to rotate the casing assembly to align the square drive of the flex shaft with th...

Page 31: ...mpty WARNING Sharp blades may cause cut injury For proper protection of hands a protective glove should be used when operating this equipment and during the handling of blades Metal mesh gloves are recommended for the free hand ALWAYS check to ensure that the blade is free to rotate in the machine prior to starting If the blade does not rotate it may cause the handpiece to rotate in the hand Keep ...

Page 32: ... Installation 3 14 Unpacking and Installation Manual No 107334 Operating Instructions and Parts List for the Quantum Flex Trimmer June 22 2018 THIS PAGE INTENTIONALLY LEFT BLANK C O M P A N Y C O N F I D E N T I A L ...

Page 33: ...mer Section 4 Instructions for Operation CONTENTS OF THIS SECTION Operating Instructions 4 2 Optional Disc Gauges for Models X850 X1850 X1000 and X1300 4 3 Adjustable Depth Gauge for Models X880 S B X1880 X1400 and X1500 Only 4 3 Steeling the Blade 4 4 Blade Changing Small Tools 4 6 Blade Changing Large Tools 4 8 C O M P A N Y C O N F I D E N T I A L ...

Page 34: ...tting tool Finding the proper angle for the Quantum Flex Trimmer will become easy after experience and use of the tool As with any meat cutting tool your speed and efficiency is only as good as the blade sharpness In order to achieve maximum unit and operator efficiency it is recommended that sharp blades be installed at each shift break For this reason it is suggested that extra blades be kept on...

Page 35: ...r cut or counterclockwise for a thinner cut NOTE Take care not to turn too far as the depth control hub may disengage from the shaft Adjustable Depth Gauge for Models X880 S B X1880 X1400 and X1500 Only These tools come equipped with an adjustable depth gauge for setting a controlled product trim thickness The depth gauge can be adjusted for cuts up to thick A depth gauge setting device is also av...

Page 36: ...cross the centerline of the blade to prevent rounding off or rolling of the edge The INSIDE edge of the blade should be steeled only with the Special Steeling Device mounted on the inside diameter of the blade housing This is accomplished as follows Hold the Whizard Special Steel on the bottom edge of the blade and the handpiece in your normal operating hand with the blade down or away from you Wi...

Page 37: ...of the blade Steeling can be accomplished with much greater consistency with the use of the specially designed Whizard Edge Master Steels For more information contact your Sales Representative at Bettcher Industries Refer to Section 7 Blade Sharpening and Steeling Equipment Replace or sharpen the blade if this procedure does not improve the cutting action Blade running time can be extended with th...

Page 38: ...e facing upward Loosen the two blade housing mounting screws about turn Using nut driver turn the cam clockwise about 1 8 of a turn until it locks the housing in the open position Remove the blade from the blade housing WARNING Sharp blades may cause cut injury For proper protection of hands a protective glove should be used when operating this equipment and during the handling of blades Metal mes...

Page 39: ...lade housing in the open position Insert a new blade into the housing Turn the cam counter clockwise about 1 8 of a turn to close the blade housing Tighten the two blade housing mounting screws The blade should rotate freely WARNING Make certain that the blade is free to rotate in the housing If the blade does not turn freely it may cause the tool to rotate in the hand NOTE There is no adjustment ...

Page 40: ...d insert the screwdriver in the housing slot Item 2 Using the frame as the support point Item 3 spread open the housing The blade should fall out NOTE Some tools have 2 slots in the housing NOTE A slight tension on the left cover screw will allow the blade housing to stay open on its own WARNING Sharp blades may cause cut injury For proper protection of hands a protective glove should be used when...

Page 41: ...for proper running clearance The blade should turn freely with a slight side to side motion This leaves room for the grease WARNING Make certain that the blade is free to rotate in the housing If the blade does not turn freely it may cause the tool to rotate in the hand Tighten the left cover screw to 35 in lb 4 N m Use of the Bettcher torque wrench kit is recommended Re check the running clearanc...

Page 42: ...UED Blade is too loose If the blade is too loose in the housing adjustments can be made by slightly loosening the left cover retaining screw and squeezing the housing lightly Check the housing for proper running clearance and retighten the left cover screw to 35 in lb 4 N m Use of the Bettcher torque wrench kit is recommended Refer to Section 7 Tools C O M P A N Y C O N F I D E N T I A L ...

Page 43: ... of Handpiece 5 24 Optional Disc Gauge or Depth Gauge Installation and Adjustment 5 36 Optional Whizard Micro Break Hand Strap and Adjustment 5 38 Optional Post Handle Kit and Adjustment 5 39 Fault Detection and Correction 5 40 WARNING To avoid personal injury always disconnect the power cord before performing any adjustments disassembly assembly troubleshooting or cleaning Always turn off the dri...

Page 44: ... Push casing retainer latch inward and pull driveline down and out of disconnect body REMOVING WHIZARD FLEXSHAFT AND CASING ASSEMBLY FROM THE WHIZARD UN 84 OR WHIZARD ULTRA DRIVE UNIT Remove Whizard Flexshaft and Casing Assembly from Disconnect Body Remove the Whizard Flexshaft and Casing Assembly from the drive unit by lifting the disconnect collar and pulling the adapter end of the flexshaft and...

Page 45: ...nd you will use in operation With opposite hand press the latch button in the handle retaining knob The driveline or flexshaft casing assembly should eject from the handle Disconnect Models Release the disconnect lever and the driveline or flexshaft casing assembly should partially eject from the handle With the opposite hand press the latch button in the handle retaining knob The driveline or fle...

Page 46: ...Loosen the two blade housing mounting screws about turn Using nut driver turn the cam clockwise about 1 8 of a turn until it locks the housing in the open position Remove the blade from the blade housing WARNING Sharp blades may cause cut injury For proper protection of hands a protective glove should be used when operating this equipment and during the handling of blades Metal mesh gloves are rec...

Page 47: ...e screwdriver in the housing slot Item 2 Using the frame as the support point Item 3 spread open the housing The blade should fall out NOTE Some tools have 2 slots in the housing NOTE A slight tension on the left cover screw will allow the blade housing to stay open on its own WARNING Sharp blades may cause cut injury For proper protection of hands a protective glove should be used when operating ...

Page 48: ...s and Parts List for the Quantum Flex Trimmer June 22 2018 DISASSEMBLY OF HANDPIECE CONTINUED Remove the Optional Whizard Micro Break Hand Straps Remove the grease cup and retaining knob to remove primary and secondary hand straps C O M P A N Y C O N F I D E N T I A L ...

Page 49: ...r optional thumb support Remove the grease cup and ring Remove the Blade Housing Finger Guard Cam Plate Assembly and Cover Plate Small Tools Only Loosen both blade housing mounting screws until the cam assembly is free NOTE The screws will stay in the cam plate assembly Remove the blade housing Loosen both cover retaining screws until the cover is free The cover retaining screws do not need to be ...

Page 50: ...ONTINUED Cam Removal from the Cam Plate Assembly Small Tools Only Models X350 X360 X440 X500 X505 X500A X564 X620 X625 X620A Position the cam and cam plate assembly so that the small tabs located on the cam are facing upward Using a flat blade screwdriver turn the cam counter clockwise 1 4 turn and remove the cam C O M P A N Y C O N F I D E N T I A L ...

Page 51: ...retaining screws until the cover is free NOTE The screws will stay in the frame Remove the blade housing Pull the pinion out of the frame Remove the Optional Depth Gauge Disc Gauge from the Cover Plate Loosen the two attachment screws located inside the depth gauge It is not necessary to remove the screws Slide the gauge upward until the depth gauge clamps come out of the cover plate grooves C O M...

Page 52: ...nd forth Since the bearing is not a press fit this will work in most cases The handpiece is now completely disassembled NOTE LARGE TOOLS ONLY The cover retaining screws do not normally need removed If they need removal turn the screw while pulling down to engage the thread in the frame NOTICE If the bearing will not come out it may be necessary to run a tap into the bearing and pull on the tap If ...

Page 53: ...ult of the use of excessively worn parts Sharp blades may cause cut injury Always disconnect power and remove the tool from the driveline or flexshaft and casing assembly prior to servicing Do not adjust handle or thumb support with the trimmer running or with blade installed After sharpening blade all abrasive dust must be completely removed from the handpiece Disassemble the unit and carefully w...

Page 54: ...wn the housing is NOT acceptable and needs replaced Large Tool Models X750 X850 X1000 X1300 X1400 X1500 X1850 X1880 Inspect the inner diameter of the housing for wear When holding the housing with a new blade installed if the split in the housing touches the other side and the blade is still loose the housing needs to be replaced If a gap is seen the housing is acceptable Pinion Gear Check for wor...

Page 55: ...ely Frame Inspect the frame surfaces where the housing mounts Look for corrosion and any nicks or burrs that may prevent proper housing seating Inspect the housing locating key for damage Large Tools Only Inspect frame o rings for cuts or other damage Replace if necessary Steeling Device Models X625 X505 X850 X880 X1850 X1880 X1000 X1300 X1400 and X1500 Inspect the surface condition of the carbide...

Page 56: ...g and flexible shaft that is factory lubricated and does not require ongoing maintenance lubrication NOTE The flexible shaft is not removable from the casing Inspect the casing for any cracks tears or other wear If any damage is found replace the Whizard Quantum Driveline Check to ensure that the flexshaft driver can freely rotate in the casing If it will not rotate replace the entire assembly FLE...

Page 57: ...sher 3 the casing latch collar 2 or the lever mounting collar 5 and disconnect lever 6 To Reassemble the Drive End Assembly to a new Whizard Quantum Driveline If using the driveline disconnect place the disconnect lever 6 onto the lever mounting collar 5 Slip the driveline latch collar 2 or lever mounting collar 5 with disconnect lever 6 onto the new driveline Slip the nylon washer 3 onto the new ...

Page 58: ...re end of the driver shaft If the corners are rounded replace the driver shaft Whizard Quantum Driver Tip and Driver Shaft Removal Grip the driver shaft tool Part 101252 in a vice and place the driver assembly over the tool so that the square end of the driver shaft fits into the square hole of the tool Pull the spring back and use a crescent wrench to grip the driver tip Turn the driver tip CLOCK...

Page 59: ...river shaft tool in a vice and place the driver assembly over the tool so that the square end of the driver shaft fits into the square hole of the tool Clean the threads of the driver shaft and apply a small amount of Loctite 242 thread locker Pull back the spring with one hand then thread the driver tip onto the threads with a COUNTER CLOCKWISE motion Turn by hand until the driver tip bottoms out...

Page 60: ...sing and check for any flexshaft damage such as broken wires or kinking If any damage is detected replace the flexshaft Reinsert the flexshaft into the casing making certain the flange of the flexshaft is pressed against the bearing inside the casing Check the extension of the flexible shaft driver at the motor end The flexible shaft driver should extend past the motor end fitting If the shaft ext...

Page 61: ... retained and reused Hold the casing 1 in a vise Unscrew the drive end assembly 4 by turning counterclockwise using the wrench flats on the drive end assembly Unscrew and remove the nylon washer 3 casing latch collar 2 or lever mounting collar 5 from the casing Discard the casing but retain and reuse the drive end assembly 4 the nylon washer 3 the casing latch collar 2 or the lever mounting collar...

Page 62: ...ive end assembly 4 on the new casing Tighten by hand and then with a wrench while holding the casing by hand Drive End Assembly Inspection and Replacement Removal of the driver assembly With one hand pull the spring 1 back to expose the knurled cap 2 at the end of the tube Using the other hand grip the knurled cap 2 with a pair of pliers Using a 7 16 open end wrench hold the flats on the drive end...

Page 63: ...y free play or movement replace the driver assembly NOTE The driver assembly for small diameter flexshafts have an S marked on the driver tip 7 Installation of the Driver Assembly Clean the threads on the tube and knurled cap Apply Max Z Lube grease to split bearing 3 and bushing 2 Refer to Section 7 Lubrication and Lubrication Equipment Apply a small amount of Loctite 242 Threadlocker or equivale...

Page 64: ... assembly Insert a small screwdriver into the split in the bearing Spread the bearing and slide over the shoulder on the driver Clean the surface of the coupling and apply Max Z Lube grease Refer to Section 7 Lubrication and Lubrication Equipment Hold the bearing with the inside cone facing the end of the coupling Push the bearing on until it snaps into position Install the driver assembly Refer t...

Page 65: ... X505 X850 X880 X1850 X1880 X1000 X1300 X1400 and X1500 With the trimmer running apply the flat side of the stone to the outside of the blade as shown in the illustration The stone should be applied with the flat part of the stone resting on the flat part of the blade edge to be ground using a back and forth motion Use the Special Whizard Steel to finish sharpening the blade Refer to Section 4 Ste...

Page 66: ...ive glove should be used when operating this equipment and during the handling of blades Metal mesh gloves are recommended for the free hand Keep hands away from moving blade WARNING Inspection of all parts for excessive wear is critical to ensure proper and safe operation Vibration or lock up may occur as a result of the use of excessively worn parts Prior to assembly be sure all parts are clean ...

Page 67: ...proper protection of hands a protective glove should be used when operating this equipment and during the handling of blades Metal mesh gloves are recommended for the free hand Keep hands away from moving blade WARNING Inspection of all parts for excessive wear is critical to ensure proper and safe operation Vibration or lock up may occur as a result of the use of excessively worn parts Prior to a...

Page 68: ... X505 X500A X564 X620 X625 X620A Place the cover on the frame and tighten the cover retaining screws Place the blade housing on the frame and then place the cam plate assembly and finger guard on the housing Using a nut driver wiggle the cam hex and apply a small amount of force so the tabs on the cam mate up with the slots on the blade housing Screw the blade housing mounting screws into frame bu...

Page 69: ...he curve is facing away from you Apply a small amount of WhizLube Spray on each of the two spring wires Refer to Section 7 Also Available With small tabs facing upward insert the cam into the cam plate assembly positioning the cam slot as shown Note The location of the chamfer on the cam is at the top left Using a flat blade screwdriver apply a light downward force and turn the cam clockwise about...

Page 70: ...e pinion should fit freely into the bearing Blade Housing and Cover Plate Installation Large Tools Models X750 X850 X1000 X1300 X1400 X1500 X1850 X1880 Set the blade housing on the frame and put the cover plate on While holding the cover plate firmly against the housing and frame start the two cover retaining screws Tighten the screws lightly C O M P A N Y C O N F I D E N T I A L ...

Page 71: ...o the frame over the o rings Rotate the grease cup to the desired position Optional Thumb Support Pick up a spacer ring or optional thumb support If the optional thumb support is used align the thumb support splines with the frame splines The optional thumb support should be located on the opposite side of the grease cup NOTICE Be careful not to squeeze the o rings out of their grooves or they cou...

Page 72: ... the front of the thumb support until the lug comes out of the notch underneath the thumb support Rotate the thumb rest to a new position Push the thumb rest back down to seat the lug into a new notch NOTE It may be necessary to rotate the grease cup to a new position to adjust the thumb support to the desired position LIFT UP LUG ADJUSTMENT NOTCHES THUMB REST C O M P A N Y C O N F I D E N T I A L...

Page 73: ... handle spline with the splines on the front of the tube For the initial adjustment position the arrow on the handle should be on top as shown NOTE The handle can be adjusted to suit the operator and the work station by pulling the handle back away from the frame and re locating it on another set of notches on the frame tube Screw on the handle retaining knob by turning clockwise NOTICE Tighten fi...

Page 74: ...g Turn the cam counter clockwise about 1 8 of a turn to close the blade housing Tighten the two blade housing mounting screws The blade should rotate freely WARNING Make certain that the blade is free to rotate in the housing If the blade does not turn freely it may cause the tool to rotate in the hand NOTE There is no adjustment in the blade housing on the small tools WARNING Sharp blades may cau...

Page 75: ...left cover screw will allow the blade housing to stay open on its own Insert a new blade in the housing Loosen the left cover retaining screw so the housing will close WARNING Sharp blades may cause cut injury For proper protection of hands a protective glove should be used when operating this equipment and during the handling of blades Metal mesh gloves are recommended for the free hand Be certai...

Page 76: ... to Section 7 Tools Re check the running clearance Blade is too tight If the blade is too tight in the housing adjustments can be made by loosening the left cover retaining screw and slightly spreading open the housing Check the housing for proper running clearance and retighten the left cover screw to 35 in lb 4 N m Use of the Bettcher torque wrench kit is recommended Refer to Section 7 Tools Bla...

Page 77: ...mers Refer to Section 7 Service Parts to order Slide the disc gauge downward along the cover plate grooves until the disc gauge clamps catch in position The final height adjustment can be made after the blade is installed Tighten the two attachment screws Adjustment Hold the handpiece with the blade facing downward Turn the adjustment knob clockwise for a thicker cut or counterclockwise for a thin...

Page 78: ... depth gauge can be adjusted for cuts up to thick A depth gauge setting device is also available Slide the depth gauge downward along the cover plate grooves until the depth gauge clamps catch in position The final height adjustment can be made after the blade is installed Tighten the two attachment screws Adjustment Hold the handpiece with the blade facing downward Loosen the attachment screws at...

Page 79: ...ap ring If the secondary strap is not needed it can be removed from the strap ring NOTE The primary strap has the grommet and will be placed over the threads on the grease cup Remove the grease cup and retaining knob from the tool With the retaining knob removed from the handle place the strap ring over the handle retaining knob Screw on the handle retaining knob Place the grommet of the primary s...

Page 80: ...he assembly is also designed to let the operator relax his her grip between cuts for added ergonomic benefit The universal post handle is custom tailored to most any job by loosening a clamp ring adjusting the vertical handle to its most comfortable position then retightening this ring Side to Side Adjustment Loosen handle retaining knob clamp ring bolt and nut Pull the handle and clamp ring back ...

Page 81: ...shaft is worn Replace Handpiece Hot Pinion gear tight in hand piece bearing Clean corrosion from the hand piece bearing and lubricate Blade tight in blade hous ing Large Tools Only Adjust blade housing Handpiece bearing not installed correctly No clearance between face of pinion gear and blade hous ing causing mechanical bind Reinstall bearing correctly With handpiece removed from Whizard Quantum ...

Page 82: ...o be sharpened by hand Blade not steeled properly Refer to Section 4 Steeling the Blade Optional Thumb Support Anti rotation splines have worn Replace Spring Lost from Driveline Improper assembly Refer to Section 5 Driver Assembly Inspection and Replacement Blade Skips or Will Not Rotate Handpiece bearing worn Check Replace Bearing Casing not fully engaged or inserted Make certain the casing is fu...

Page 83: ...l injury always disconnect the power cord before performing any adjustments disassembly assembly trouble shooting or cleaning Always disconnect the power and remove the tool from the driveline or flexshaft and casing assembly prior to cleaning or servicing NOTICE The recommended cleaning solution for the Quantum Flex Trimmer is eXtra Heavy Duty Cleaner eXtra Heavy Duty Cleaner PN 184332 is a conce...

Page 84: ...water and dry Refer to Section 7 Cleaning Equipment Remove the hand straps from the handpiece Refer to Section 5 Remove the Optional Whizard Micro Break Hand Straps Clean the straps in warm soapy water Before assembly rinse well with clean water and dry NOTICE Before reassembling the cam into the cam plate assembly spray a small amount of Whiz Lube on each of the two spring wires on the cam plate ...

Page 85: ...0 Assembly 7 38 Quantum Flex X1000 Assembly 7 40 Quantum Flex X1300 Assembly 7 44 Quantum Flex X1400 Assembly 7 48 Quantum Flex X1500 Assembly 7 50 WARNING The manufacturer assumes no liability for any unauthorized changes in operating procedures or for unauthorized changes or modifications made to the design of the machine or any factory installed safety equipment whether these changes are made b...

Page 86: ...embly Large Tools Only 7 54 Whizard 3 16 Flexshaft and Casing Assembly Small Tools Only 7 56 Whizard 1 4 Flexshaft and Casing Assembly Small Tools Only 7 58 Whizard Flexshaft and Casing Assembly Large Tools Only 7 60 Optional Post Handle 7 62 Cleaning Solution 7 64 Cleaning Equipment 7 64 Lubrication and Lubrication Equipment 7 65 Optional Blades 7 65 Blade Sharpening and Steeling Equipment 7 66 C...

Page 87: ...Service Parts Manual No 107334 Service Parts 7 3 June 22 2018 Operating Instructions and Parts List for the Quantum Flex Trimmer THIS PAGE INTENTIONALLY LEFT BLANK C O M P A N Y C O N F I D E N T I A L ...

Page 88: ...Service Parts 7 4 Service Parts Manual No 107334 Operating Instructions and Parts List for the Quantum Flex Trimmer June 22 2018 QUANTUM FLEX X350 ASSEMBLY C O M P A N Y C O N F I D E N T I A L ...

Page 89: ...1576 Bulb 163265 Base and Fitting 101089 4 Frame Assembly 107168 5 Frame o rings 2 required 103388 6 Bearing 104943 7 Pinion 104902 8 Cover 107142 9 Blade Housing 106576 10 Blade 107188 11 Cover Retaining Screw 2 required 107222 12 Grease Ring 100961 13 Handle Spacer Ring Small Handle 101030 Handle Spacer Ring Medium and Large Handles 101130 14 Thumb Support 103251 15 Handle Small 106944 Handle Me...

Page 90: ...Service Parts 7 6 Service Parts Manual No 107334 Operating Instructions and Parts List for the Quantum Flex Trimmer June 22 2018 QUANTUM FLEX X360 ASSEMBLY C O M P A N Y C O N F I D E N T I A L ...

Page 91: ...1576 Bulb 163265 Base and Fitting 101089 4 Frame Assembly 107168 5 Frame o rings 2 required 103388 6 Bearing 104943 7 Pinion 104902 8 Cover 107142 9 Blade Housing 106576 10 Blade 105546 11 Cover Retaining Screw 2 required 107222 12 Grease Ring 100961 13 Handle Spacer Ring Small Handle 101030 Handle Spacer Ring Medium and Large Handles 101130 14 Thumb Support 103251 15 Handle Small 106944 Handle Me...

Page 92: ...Service Parts 7 8 Service Parts Manual No 107334 Operating Instructions and Parts List for the Quantum Flex Trimmer June 22 2018 QUANTUM FLEX X440 ASSEMBLY C O M P A N Y C O N F I D E N T I A L ...

Page 93: ... Bulb 163265 Base and Fitting 101089 4 Frame Assembly 107168 5 Frame o rings 2 required 103388 6 Bearing 104943 7 Pinion 104902 8 Cover 107141 9 Blade Housing 106577 10 Blade 107187 11 Cover Retaining Screw 2 required 107222 12 Grease Ring 100961 13 Handle Spacer Ring Small Handle 101030 Handle Spacer Ring Medium and Large Handles 101130 14 Thumb Support Assembly 103251 15 Handle Small 106944 Hand...

Page 94: ...Service Parts 7 10 Service Parts Manual No 107334 Operating Instructions and Parts List for the Quantum Flex Trimmer June 22 2018 QUANTUM FLEX X500 ASSEMBLY C O M P A N Y C O N F I D E N T I A L ...

Page 95: ...01576 Bulb 163265 Base and Fitting 101089 4 Frame Assembly 107168 5 Frame o rings 2 required 103388 6 Bearing 104943 7 Pinion 104902 8 Cover 107140 9 Blade Housing 106596 10 Blade 107186 11 Cover Retaining Screw 2 required 107222 12 Grease Ring 100961 13 Handle Spacer Ring Small Handle 101030 Handle Spacer Ring Medium and Large Handles 101130 14 Thumb Support 103251 15 Handle Small 106944 Handle M...

Page 96: ...Service Parts 7 12 Service Parts Manual No 107334 Operating Instructions and Parts List for the Quantum Flex Trimmer June 22 2018 QUANTUM FLEX X505 ASSEMBLY C O M P A N Y C O N F I D E N T I A L ...

Page 97: ...65 Base and Fitting 101089 4 Frame Assembly 107168 5 Frame o rings 2 required 103388 6 Bearing 104943 7 Pinion 104902 8 Cover with Special Steeling Device 107241 9 Blade Housing 106596 10 Blade 105548 11 Cover Retaining Screw 2 required 107222 12 Grease Ring 100961 13 Handle Spacer Ring Small Handle 101030 Handle Spacer Ring Medium and Large Handles 101130 14 Thumb Support 103251 15 Handle Small 1...

Page 98: ...Service Parts 7 14 Service Parts Manual No 107334 Operating Instructions and Parts List for the Quantum Flex Trimmer June 22 2018 QUANTUM FLEX X500A ASSEMBLY C O M P A N Y C O N F I D E N T I A L ...

Page 99: ...01576 Bulb 163265 Base and Fitting 101089 4 Frame Assembly 107168 5 Frame o rings 2 required 103388 6 Bearing 104943 7 Pinion 107215 8 Cover 107216 9 Blade Housing 107273 10 Blade 107186 11 Cover Retaining Screw 2 required 107317 12 Grease Ring 100961 13 Handle Spacer Ring Small Handle 101030 Handle Spacer Ring Medium and Large Handles 101130 14 Thumb Support 103251 15 Handle Small 106944 Handle M...

Page 100: ...Service Parts 7 16 Service Parts Manual No 107334 Operating Instructions and Parts List for the Quantum Flex Trimmer June 22 2018 QUANTUM FLEX X564 ASSEMBLY C O M P A N Y C O N F I D E N T I A L ...

Page 101: ...01576 Bulb 163265 Base and Fitting 101089 4 Frame Assembly 107168 5 Frame o rings 2 required 103388 6 Bearing 104943 7 Pinion 104902 8 Cover 107244 9 Blade Housing 107208 10 Blade 107144 11 Cover Retaining Screw 2 required 107222 12 Grease Ring 100961 13 Handle Spacer Ring Small Handle 101030 Handle Spacer Ring Medium and Large Handles 101130 14 Thumb Support 103251 15 Handle Small 106944 Handle M...

Page 102: ...Service Parts 7 18 Service Parts Manual No 107334 Operating Instructions and Parts List for the Quantum Flex Trimmer June 22 2018 QUANTUM FLEX X620 ASSEMBLY C O M P A N Y C O N F I D E N T I A L ...

Page 103: ...01576 Bulb 163265 Base and Fitting 101089 4 Frame Assembly 107168 5 Frame o rings 2 required 103388 6 Bearing 104943 7 Pinion 104902 8 Cover 107139 9 Blade Housing 105366 10 Blade 107185 11 Cover Retaining Screw 2 required 107222 12 Grease Ring 100961 13 Handle Spacer Ring Small Handle 101030 Handle Spacer Ring Medium and Large Handles 101130 14 Thumb Support 103251 15 Handle Small 106944 Handle M...

Page 104: ...Service Parts 7 20 Service Parts Manual No 107334 Operating Instructions and Parts List for the Quantum Flex Trimmer June 22 2018 QUANTUM FLEX X625 ASSEMBLY C O M P A N Y C O N F I D E N T I A L ...

Page 105: ...65 Base and Fitting 101089 4 Frame Assembly 107168 5 Frame o rings 2 required 103388 6 Bearing 104943 7 Pinion 104902 8 Cover with Special Steeling Device 107174 9 Blade Housing 105366 10 Blade 104835 11 Cover Retaining Screw 2 required 107222 12 Grease Ring 100961 13 Handle Spacer Ring Small Handle 101030 Handle Spacer Ring Medium and Large Handles 101130 14 Thumb Support 103251 15 Handle Small 1...

Page 106: ...Service Parts 7 22 Service Parts Manual No 107334 Operating Instructions and Parts List for the Quantum Flex Trimmer June 22 2018 QUANTUM FLEX X620A ASSEMBLY C O M P A N Y C O N F I D E N T I A L ...

Page 107: ...01576 Bulb 163265 Base and Fitting 101089 4 Frame Assembly 107168 5 Frame o rings 2 required 103388 6 Bearing 104943 7 Pinion 107215 8 Cover 107216 9 Blade Housing 107204 10 Blade 107185 11 Cover Retaining Screw 2 required 107317 12 Grease Ring 100961 13 Handle Spacer Ring Small Handle 101030 Handle Spacer Ring Medium and Large Handles 101130 14 Thumb Support 103251 15 Handle Small 106944 Handle M...

Page 108: ...Service Parts 7 24 Service Parts Manual No 107334 Operating Instructions and Parts List for the Quantum Flex Trimmer June 22 2018 QUANTUM FLEX X750 ASSEMBLY C O M P A N Y C O N F I D E N T I A L ...

Page 109: ... and Washer 173208 Retainer Ring Only 101577 Base and Fitting 100999 4 Frame Assembly 105456 5 Frame o rings 2 required 103388 6 Bearing 105533 7 Pinion 105443 8 Cover 105465 9 Blade Housing 105445 10 Blade 105042 11 Cover Retaining Screw 2 required 188017 12 Grease Ring 100961 13 Handle Spacer Ring Small Handle 101030 Handle Spacer Ring Medium and Large Handles 101130 14 Thumb Support Assembly 10...

Page 110: ...Service Parts 7 26 Service Parts Manual No 107334 Operating Instructions and Parts List for the Quantum Flex Trimmer June 22 2018 QUANTUM FLEX X850 ASSEMBLY C O M P A N Y C O N F I D E N T I A L ...

Page 111: ...trap Assembly 103060 3 Grease Cup 100998 Parts for Grease Cup Retainer Ring Only 101577 Bulb and Washer 173208 Base and Fitting 100999 4 Frame Assembly 105456 5 Frame o rings 2 required 103388 6 Bearing 105533 7 Pinion 105443 8 Cover with Special Steeling Device 105488 Repair Kit Not Shown 183474 9 Blade Housing 105445 10 Blade 104834 11 Cover retaining Screw 2 required 188017 12 Grease Ring 10096...

Page 112: ...ervice Parts 7 28 Service Parts Manual No 107334 Operating Instructions and Parts List for the Quantum Flex Trimmer June 22 2018 QUANTUM FLEX X850 ASSEMBLY CONTINUED C O M P A N Y C O N F I D E N T I A L ...

Page 113: ... NUMBER 13 Handle Spacer Ring Small Handle 101030 Handle Spacer Ring Medium and Large Handles 101130 14 Thumb Support Assembly 101021 15 Disc gauge Kit Optional X850 S Skinner 183801 Parts for Disc Gauge 15a Knob 183791 15b Frame Assembly 183798 15c Spring 121635 15d Disc Assembly 183799 16 Handle Small 106944 Handle Medium 106947 Handle Large 106948 C O M P A N Y C O N F I D E N T I A L ...

Page 114: ...Service Parts 7 30 Service Parts Manual No 107334 Operating Instructions and Parts List for the Quantum Flex Trimmer June 22 2018 QUANTUM FLEX X880 B ASSEMBLY C O M P A N Y C O N F I D E N T I A L ...

Page 115: ...8 Base and Fitting 100999 4 Frame Assembly 105456 5 Frame o rings 2 required 103388 6 Bearing 105533 7 Pinion 105443 8 Cover with Special Steeling Device 105488 Repair Kit Not Shown 183474 9 Depth Gauge Assembly 183075 10 Blade Housing 105445 11 Blade 104834 12 Cover Retaining Screw 2 required 188017 13 Grease Ring 100961 14 Handle Spacer Ring Small Handle 101030 Handle Spacer Ring Medium and Larg...

Page 116: ...Service Parts 7 32 Service Parts Manual No 107334 Operating Instructions and Parts List for the Quantum Flex Trimmer June 22 2018 QUANTUM FLEX X880 S ASSEMBLY C O M P A N Y C O N F I D E N T I A L ...

Page 117: ...8 Base and Fitting 100999 4 Frame Assembly 105456 5 Frame o rings 2 required 103388 6 Bearing 105533 7 Pinion 105443 8 Cover with Special Steeling Device 105488 Repair Kit Not Shown 183474 9 Depth Gauge Assembly 183076 10 Blade Housing 105445 11 Blade 104834 12 Cover Retaining Screw 2 required 188017 13 Grease Ring 100961 14 Handle Spacer Ring Small Handle 101030 Handle Spacer Ring Medium and Larg...

Page 118: ...Service Parts 7 34 Service Parts Manual No 107334 Operating Instructions and Parts List for the Quantum Flex Trimmer June 22 2018 QUANTUM FLEX X1850 ASSEMBLY C O M P A N Y C O N F I D E N T I A L ...

Page 119: ...trap Assembly 103060 3 Grease Cup 100998 Parts for Grease Cup Retainer Ring Only 101577 Bulb and Washer 173208 Base and Fitting 100999 4 Frame Assembly 105456 5 Frame o rings 2 required 103388 6 Bearing 105533 7 Pinion 105443 8 Cover with Special Steeling Device 105489 Repair Kit Not Shown 183476 9 Blade Housing 105445 10 Blade 105497 11 Cover retaining Screw 2 required 188017 12 Grease Ring 10096...

Page 120: ...rvice Parts 7 36 Service Parts Manual No 107334 Operating Instructions and Parts List for the Quantum Flex Trimmer June 22 2018 QUANTUM FLEX X1850 ASSEMBLY CONTINUED C O M P A N Y C O N F I D E N T I A L ...

Page 121: ...NUMBER 13 Handle Spacer Ring Small Handle 101030 Handle Spacer Ring Medium and Large Handles 101130 14 Thumb Support Assembly 101021 15 Disc gauge Kit Optional X1850 K 184479 Parts for Disc Gauge 15a Knob 183791 15b Frame Assembly 183798 15c Spring 121635 15d Disc Assembly 184481 16 Handle Small 106944 Handle Medium 106947 Handle Large 106948 C O M P A N Y C O N F I D E N T I A L ...

Page 122: ...Service Parts 7 38 Service Parts Manual No 107334 Operating Instructions and Parts List for the Quantum Flex Trimmer June 22 2018 QUANTUM FLEX X1880 ASSEMBLY C O M P A N Y C O N F I D E N T I A L ...

Page 123: ... Base and Fitting 100999 4 Frame Assembly 105456 5 Frame o rings 2 required 103388 6 Bearing 105533 7 Pinion 105443 8 Cover with Special Steeling Device 105489 Repair Kit Not Shown 183476 9 Depth Gauge Assembly 183077 10 Blade Housing 105445 11 Blade 105497 12 Cover Retaining Screw 2 required 188017 13 Grease Ring 100961 14 Handle Spacer Ring Small Handle 101030 Handle Spacer Ring Medium and Large...

Page 124: ...Service Parts 7 40 Service Parts Manual No 107334 Operating Instructions and Parts List for the Quantum Flex Trimmer June 22 2018 QUANTUM FLEX X1000 ASSEMBLY C O M P A N Y C O N F I D E N T I A L ...

Page 125: ...Strap Assembly 103060 3 Grease Cup 100998 Parts for Grease Cup Retainer Ring Only 101577 Bulb and Washer 173208 Base and Fitting 100999 4 Frame Assembly 105514 5 Frame o rings 2 required 103388 6 Bearing 105533 7 Pinion 105502 8 Cover with Special Steeling Device 105529 Repair Kit Not Shown 183477 9 Blade Housing 105505 10 Blade 104881 11 Cover retaining Screw 2 required 101046 12 Grease Ring 1009...

Page 126: ...rvice Parts 7 42 Service Parts Manual No 107334 Operating Instructions and Parts List for the Quantum Flex Trimmer June 22 2018 QUANTUM FLEX X1000 ASSEMBLY CONTINUED C O M P A N Y C O N F I D E N T I A L ...

Page 127: ...1030 Handle Spacer Ring Medium and Large Handles 101130 14 Thumb Support Assembly 101021 15 Disc gauge Kit Optional X1000 S Skinner 183792 X1000 F Fat 183793 X1000 N Special 184365 Parts for Disc Gauge 15a Knob 183791 15b Frame Assembly 183784 15c Spring 121635 15d Disc Assembly S 183787 Disc Assembly F 183788 Disc Assembly N 184367 16 Handle Small 106944 Handle Medium 106947 Handle Large 106948 C...

Page 128: ...Service Parts 7 44 Service Parts Manual No 107334 Operating Instructions and Parts List for the Quantum Flex Trimmer June 22 2018 QUANTUM FLEX X1300 ASSEMBLY C O M P A N Y C O N F I D E N T I A L ...

Page 129: ...Strap Assembly 103060 3 Grease Cup 100998 Parts for Grease Cup Retainer Ring Only 101577 Bulb and Washer 173208 Base and Fitting 100999 4 Frame Assembly 105514 5 Frame o rings 2 required 103388 6 Bearing 105533 7 Pinion 105502 8 Cover with Special Steeling Device 105531 Repair Kit Not Shown 183478 9 Blade Housing 105505 10 Blade 104882 11 Cover retaining Screw 2 required 101046 12 Grease Ring 1009...

Page 130: ...rvice Parts 7 46 Service Parts Manual No 107334 Operating Instructions and Parts List for the Quantum Flex Trimmer June 22 2018 QUANTUM FLEX X1300 ASSEMBLY CONTINUED C O M P A N Y C O N F I D E N T I A L ...

Page 131: ...01030 Handle Spacer Ring Medium and Large Handles 101130 14 Thumb Support Assembly 101021 15 Disc gauge Kit Optional X1300 S Skinner 183794 X1300 F Fat 183795 X1300 K Kebab 184993 Parts for Disc Gauge 15a Knob 183791 15b Frame Assembly 183784 15c Spring 121635 15d Disc Assembly S 183789 Disc Assembly F 183790 Disc Assembly K 184994 16 Handle Small 106944 Handle Medium 106947 Handle Large 106948 C ...

Page 132: ...Service Parts 7 48 Service Parts Manual No 107334 Operating Instructions and Parts List for the Quantum Flex Trimmer June 22 2018 QUANTUM FLEX X1400 ASSEMBLY C O M P A N Y C O N F I D E N T I A L ...

Page 133: ... Base and Fitting 100999 4 Frame Assembly 105514 5 Frame o rings 2 required 103388 6 Bearing 105533 7 Pinion 105502 8 Cover with Special Steeling Device 105531 Repair Kit Not Shown 183478 9 Depth Gauge Assembly 183159 10 Blade Housing 105505 11 Blade 104882 12 Cover Retaining Screw 2 required 101046 13 Grease Ring 100961 14 Handle Spacer Ring Small Handle 101030 Handle Spacer Ring Medium and Large...

Page 134: ...Service Parts 7 50 Service Parts Manual No 107334 Operating Instructions and Parts List for the Quantum Flex Trimmer June 22 2018 QUANTUM FLEX X1500 ASSEMBLY C O M P A N Y C O N F I D E N T I A L ...

Page 135: ... Base and Fitting 100999 4 Frame Assembly 105514 5 Frame o rings 2 required 103388 6 Bearing 105533 7 Pinion 105502 8 Cover with Special Steeling Device 105529 Repair Kit Not Shown 183477 9 Depth Gauge Assembly 183160 10 Blade Housing 105505 11 Blade 104881 12 Cover Retaining Screw 2 required 101046 13 Grease Ring 100961 14 Handle Spacer Ring Small Handle 101030 Handle Spacer Ring Medium and Large...

Page 136: ...arts Manual No 107334 Operating Instructions and Parts List for the Quantum Flex Trimmer June 22 2018 WHIZARD QUANTUM DRIVELINE ASSEMBLY SMALL TOOLS ONLY FOR USE WITH WHIZARD QUANTUM DRIVE 9 9 C O M P A N Y C O N F I D E N T I A L ...

Page 137: ...mbly Complete Small Diameter Includes 1 3 4 5 6 107119 107120 1 Whizard Quantum Driveline Large Diameter 100618 100619 102551 100618 100619 102551 1 Whizard Quantum Driveline Small Diameter 102367 102368 102367 102368 2 Latch Collar 100711 100711 100711 3 Disconnect Collar 101057 101057 101057 4 Disconnect Lever 183108 183108 183108 5 Plastic Washer 100713 100713 100713 100713 100713 100713 6 Comp...

Page 138: ...arts Manual No 107334 Operating Instructions and Parts List for the Quantum Flex Trimmer June 22 2018 WHIZARD QUANTUM DRIVELINE ASSEMBLY LARGE TOOLS ONLY FOR USE WITH WHIZARD QUANTUM DRIVE 9 9 C O M P A N Y C O N F I D E N T I A L ...

Page 139: ...bly Complete Small Diameter Includes 1 3 4 5 6 102758 102760 1 Whizard Quantum Driveline Large Diameter 100618 100619 102551 100618 100619 102551 1 Whizard Quantum Driveline Small Diameter 102367 102368 102367 102368 2 Latch Collar 100711 100711 100711 3 Disconnect Collar 101057 101057 101057 4 Disconnect Lever 183108 183108 183108 5 Plastic Washer 100713 100713 100713 100713 100713 100713 6 Compl...

Page 140: ...anual No 107334 Operating Instructions and Parts List for the Quantum Flex Trimmer June 22 2018 WHIZARD 3 16 FLEXSHAFT AND CASING ASSEMBLY SMALL TOOLS ONLY FOR USE WITH UN 84 AND ULTRA DRIVE MOTORS C O M P A N Y C O N F I D E N T I A L ...

Page 141: ...TH DISCONNECT 48 60 84 48 60 84 Casing Assembly Complete Includes 1 2 4 5 107150 107151 107152 Casing Assembly Complete Includes 1 4 5 7 8 107153 107154 107155 1 Casing Assembly 183491 183492 183493 183491 183492 183493 2 Casing Latch Collar 105386 105386 105386 3 Flexshaft 183661 183662 183832 183661 183662 183832 4 Nylon Washer 123314 123314 123314 123314 123314 123314 Drive End Assembly Include...

Page 142: ...Manual No 107334 Operating Instructions and Parts List for the Quantum Flex Trimmer June 22 2018 WHIZARD 1 4 FLEXSHAFT AND CASING ASSEMBLY SMALL TOOLS ONLY FOR USE WITH UN 84 AND ULTRA DRIVE MOTORS C O M P A N Y C O N F I D E N T I A L ...

Page 143: ...Includes 1 2 4 5 107156 107157 107158 107159 Casing Assembly Complete Includes 1 4 5 7 8 107160 107161 107162 107163 1 Casing Assembly 183771 183772 103498 183773 183771 183772 103498 183773 2 Casing Latch Collar 105386 105386 105386 105386 3 Flexshaft 183837 183838 103504 183839 183837 183838 103504 183839 4 Nylon Washer 123314 123314 123314 123314 123314 123314 123314 123314 Drive End Assembly I...

Page 144: ...s Manual No 107334 Operating Instructions and Parts List for the Quantum Flex Trimmer June 22 2018 WHIZARD FLEXSHAFT AND CASING ASSEMBLY LARGE TOOLS ONLY FOR USE WITH UN 84 AND ULTRA DRIVE MOTORS C O M P A N Y C O N F I D E N T I A L ...

Page 145: ... DISCONNECT 48 60 84 48 60 84 Casing Assembly Complete Includes 1 2 4 5 106949 106950 106955 Casing Assembly Complete Includes 1 4 5 7 8 106961 106962 106977 1 Casing Assembly 183771 183772 183773 183771 183772 183773 2 Casing Latch Collar 105386 105386 105386 3 Flexshaft 183837 183838 183839 183837 183838 183839 4 Nylon Washer 123314 123314 123314 123314 123314 123314 Drive End Assembly Includes ...

Page 146: ...Service Parts 7 62 Service Parts Manual No 107334 Operating Instructions and Parts List for the Quantum Flex Trimmer June 22 2018 OPTIONAL POST HANDLE C O M P A N Y C O N F I D E N T I A L ...

Page 147: ... HANDLE CONTINUED ITEM DESCRIPTION PART NUMBER QTY Post Handle Kit Includes items 1 8 107280 1 Clamp Ring 101131 1 2 Post 183622 1 3 Hex Washer Head Bolt 183623 1 4 Hex flange Nut 183633 1 5 Post Handle Small 183042 1 6 Arm Rest Assembly 183624 1 7 Arm Rest Strap Assembly 183630 1 8 Knob Assembly 183626 1 C O M P A N Y C O N F I D E N T I A L ...

Page 148: ... PART NUMBER DESCRIPTION 184331 EXTRA HEAVY DUTY CLEANER CASE Four 1 Gallon Jugs 184332 EXTRA HEAVY DUTY CLEANER 1 GALLON PART NUMBER DESCRIPTION 184334 Handpiece Cleaning Kit Contains the following 184335 Handpiece Cleaning Pick 184336 Stainless Steel Hand Brush 184337 Scrub Brush 184338 1 1 2 Diameter Tubing Brush 184339 1 2 Diameter tubing C O M P A N Y C O N F I D E N T I A L ...

Page 149: ...be Spray 102609 13 5 oz Cartridge of Whizard Quantum High Performance Grease 103271 30 pack 13 5 oz Cartridge of Whizard Quantum High Performance Grease 184282 4 oz tube of Max Z Lube Grease 102612 35 Pound Bucket of Whizard Quantum High Performance Grease 113415 Grease Gun 102273 Grease Fitting 103603 Mineral Oil 1 Pint PART NUMBER DESCRIPTION 105541 X1000 X1500 Serrated Blade 105542 X1300 X1400 ...

Page 150: ...rd Special Steel Large Tools 100650 Ceramic Sharpener 107237 X350 Whizard EdgeMaster 163074 X360 Whizard EdgeMaster 107238 X440 Whizard EdgeMaster 163077 X500 Whizard EdgeMaster 163072 X505 Whizard EdgeMaster 163079 X620 Whizard EdgeMaster 163073 X625 Whizard EdgeMaster 102976 X750 Whizard EdgeMaster 163071 X850 X880 Whizard EdgeMaster 185682 X1850 X1880 Whizard EdgeMaster 163069 X1000 X1500 Whiza...

Page 151: ...EZ Edge 183927 X505 Bettcher EZ Edge 183892 X620 Bettcher EZ Edge 183926 X625 Bettcher EZ Edge 102988 X750 Bettcher EZ Edge 183925 X850 X880 Bettcher EZ Edge 185683 X1850 X1880 Bettcher EZ Edge 173322 X1000 X1500 Bettcher EZ Edge 173298 X1300 X1400 Bettcher EZ Edge PART NUMBER DESCRIPTION 107242 Depth Gauge X505 107178 Depth Gauge X625 173347 Depth Gauge Setting Device Kit X880 S B 173348 Depth Ga...

Page 152: ...structions and Parts List for the Quantum Flex Trimmer June 22 2018 ALSO AVAILABLE CONTINUED Tools PART NUMBER DESCRIPTION 183900 Torque Wrench Kit 107330 Bearing Removal Tool Small Tool 184983 Bearing Removal Tool Large Tool C O M P A N Y C O N F I D E N T I A L ...

Page 153: ...cument Information 8 1 June 22 2018 Operating Instructions and Parts List for the Quantum Flex Trimmer Section 8 Contact and Document Information CONTENTS OF THIS SECTION Contact Address and Phone 8 2 Document Identification 8 2 C O M P A N Y C O N F I D E N T I A L ...

Page 154: ... Comércio de Máquinas Ltda Av Fagundes Filho 145 Cj 101 102 São Judas São Paulo SP CEP 04304 010 BRASIL Tel 55 11 4083 2516 Fax 55 11 4083 2515 DOCUMENT IDENTIFICATION Copies of this Operation Instruction may be ordered by quoting the Document ID as listed below Document ID Manual 107334 Document Description Operating Instructions and Spare Parts List for the Quantum Flex Trimmer Issued Date June ...

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