Baumuller BUS 6 VC Manual Download Page 107

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Appendix

V-Controller (BUS 6 VC)

105

Baumüller Nürnberg Electronic GmbH & Co. KG

5.03047.01

9.4

Index

Accessories

Accuracy

Analog Inputs

Analog Outputs

Analog/Digital Interface

Assembly

Assembly Note

BUC Parameter

Closed-loop control

Commissioning

Connection Cable

Connector Pin Assignment

Control deviation

Control word

Current Controller

Current Measurement

Danger Information

Data Set Management

Digital Inputs

Digital Outputs

Dimensions

Display

Disposal

Drive Manager

Electrical Data

Error Messages

Function Diagrams

General Conditions of Sale and Delivery

Initial Commissioning

Installation

Interfaces

LED Display Element

Maintenance

Maintenance Information

Operation system

Overload Monitoring of Power Unit

PC connection

Power consumption

Power Unit

Pulse Width Modulation

Ramp Function Generator

Sampling rate

Serial Connection Cable

Service Interface

Set Value Generator

Seven-segment Display

State word

Technical Data

Terminal Diagram

Transportation

Transportation damage

Type Code

Unpacking

Voltage range

Summary of Contents for BUS 6 VC

Page 1: ...E 5 03047 01 Manual V Controller BUS 6 VC Specification Digital Control BUC ...

Page 2: ...th the equipment machine After any sale of the equipment machine this original and all copies must be handed over to the buyer After disposal or any other end of use this original and all copies must be destroyed When the present operating instructions are handed over corresponding sets of operating instructions of a previous version are automatically invalidated Please notice that specifications ...

Page 3: ...0 90 90482 Nürnberg Please notify that with effect from 01 12 2004 Baumüller Nürnberg Electronic GmbH Co KG merged with Baumüller Nürnberg GmbH Your future business partner will be Baumüller Nürnberg GmbH Ostendstrasse 80 90 90482 Nürnberg Par la présente nous vous signalons qu en voie de la fusion la Baumüller Nürnberg Electronic GmbH Co KG a été intégrée à la Baumüller Nürnberg GmbH avec effet a...

Page 4: ...Dokument Nr Document No 5 04058 01 Baumüller Nürnberg GmbH ...

Page 5: ...ay 19 5 3 2 LED Display Element 20 5 4 Terminal Diagram V Controller version digital controlled BUC 21 5 5 Connection of the Function Inputs 22 5 6 Connector Pin Assignment 23 5 7 Connection Cables 25 5 7 1 Serial Connection Cable for PC 25 5 8 Accessories 26 6 Commissioning 27 6 1 Danger Information 27 6 2 Initial Commissioning of V Controller 30 7 Parameters 31 7 1 Function Diagrams 31 7 2 Power...

Page 6: ...ator 67 7 12 Set Value Generator 71 7 13 Analog Inputs 73 7 14 Analog Outputs 78 7 15 Digital Inputs 80 7 16 Digital Outputs 84 7 17 Service Interface 86 8 Maintenance 91 8 1 Maintenance Information 91 8 2 Error Messages 92 8 3 Disposal 96 9 Appendix 97 9 1 Declaration by Manufacturer 97 9 2 General Conditions of Sale and Delivery 98 9 3 Parameter List 101 9 4 Index 105 ...

Page 7: ...ule current control I2t Function module overload monitoring Inc Unit of position counter IND Index Ink No of graduation marks J RI Job reply identification LED Light emitting diode LGE Telegram length LT Function module power unit M Function module drive manager MM Function module motor model Mot Function module field angle calculation MT Function module motor temperature N Function module speed c...

Page 8: ...6 V Controller BUS 6 VC 5 03047 01 Baumüller Nürnberg Electronic GmbH Co KG ...

Page 9: ...tions and the information on the products themselves the terms used have the following meanings WARNING When operating electrical equipment some parts of the equipment always carry dangerous voltages Ignoring these safety instructions and warnings may result in serious personal injury and or damage to property Only qualified personnel who are familiar with the safety information assembly operation...

Page 10: ...afety standards Trained or instructed in accordance with recognized safety standards in the care and use of appropri ate safety equipment Appropriate Use NOTE This draws your attention to important information about the product handling of the product or to a particular section of the documentation WARNING You may only use the equipment system for the purposes specified in the operating instructio...

Page 11: ...62 5 µs The controller is operated by digital inputs Via the serial interface RS232 serial port and a PC the parameterization commissioning and service as well as archiving control parameter to floppy disk can be done Inputs outputs Digital inputs 24 V Pulse enabling 4 programmable function inputs Analog inputs 2 analog inputs 0 10 V 12 bit resolution Serial interfaces RS232 with a transmission ra...

Page 12: ...tial input ca 40 kΩ 12 bit 5 potential free inputs low level high level input resistance 0 V 7 5 V 13 V 30 V 2 5 mA 2 analog outputs voltage range maximum output current resolution 10 V 10 V 1 mA 12 bit 1 relay output maximum contact load maximum potential against electronic ground 24 V DC 1 A 50 V 3 potential free outputs joint supply voltage joint ground output current per output 24 V 150 mA gro...

Page 13: ... for BUC Closed loop control function Customer spec software version 00 No customer specific software version Incompatible software version 19 Software version 19 xx 0000 without meaning 0000 without meaning Type of Controller VC Vector controller Version 0100 etc V Controller digital control of BUC63 and BUC64 Closed Loop Control Function Customer specific software version Incompatible software v...

Page 14: ...Technical Data 12 V Controller BUS 6 VC 5 03047 01 Baumüller Nürnberg Electronic GmbH Co KG ...

Page 15: ...ly after unpacking the equipment and checking that it is complete and undamaged The equipment is packed in cardboard corrugated sheeting and or wooden packaging that you should dispose of in accordance with local regulations Report any damage that has occurred in transit immediately DANGER If the unit was damaged in transit a qualified person must check repair and test it before it may be connecte...

Page 16: ...Transportation Unpacking 14 V Controller BUS 6 VC 5 03047 01 Baumüller Nürnberg Electronic GmbH Co KG ...

Page 17: ...H Co KG 5 03047 01 4 ASSEMBLY 4 1 Dimensions Plug in depth of cassette BUC 63 64 131 0 mm The total depth can only be determined in conjunction with the basic unit In addition it is necessary to take into account the dimensions of the connector to be used approx 40 mm ...

Page 18: ...vant national or local regulations are met with regard to cable ratings and pro tection grounding disconnectors overcurrent protection etc During operation the unit is protected from direct contact such that it is suitable for use in enclosed electrical premises DIN VDE 0558 Part 1 07 87 Section 5 4 3 2 provisional standard EN 50178 VDE 0160 11 94 Sections 5 2 6 5 2 7 NOTE Do not plug in the casse...

Page 19: ...e blowing prematurely Speed monitoring systems in the equipment must not just be complemented by a stand alone moni toring system on the motor in the case of speed critical drives You can implement this control of the RPM speed which is independent of the controller by means of inductive optical or torque dependent encoders Refer to the appropriate motor s operating and maintenance instructions Be...

Page 20: ...oller BUS 6 VC 5 03047 01 Baumüller Nürnberg Electronic GmbH Co KG 5 2 Checks Prior to Installation Note down the type code of the unit and motor Check the connections by means of the terminal diagram Connection of the plugs ...

Page 21: ... the last digit the system deactivates the dis play apart from the decimal point for one second After this the entire procedure is repeated If several errors are pending the system displays the entire list in this way If you acknowledge an error that is just being shown in display mode the system still continues to display it until the end of this sequence The next time the error list is processed...

Page 22: ... Controller BUS 6 VC 5 03047 01 Baumüller Nürnberg Electronic GmbH Co KG 5 3 2 LED Display Element An LED display which gives additional information is located below the 7 segment display see function module LED display ...

Page 23: ...Installation V Controller BUS 6 VC 21 Baumüller Nürnberg Electronic GmbH Co KG 5 03047 01 5 4 Terminal Diagram V Controller version digital controlled BUC ...

Page 24: ...Installation 22 V Controller BUS 6 VC 5 03047 01 Baumüller Nürnberg Electronic GmbH Co KG 5 5 Connection of the Function Inputs ...

Page 25: ... Interface X 23 SUB D socket 9 pin Measurement of the mains voltage X22 plug 3 pin see accessories Socket Pin no Assignment 1 not assigned 2 TxD RS232 3 RxD RS232 4 DTR DSR 5 ground RS232 6 5V RS232 7 RTS CTS 8 RTS CTS 9 not assigned Pin no Assignment 1 phase L1 mains voltage 2 phase L2 mains voltage 3 phase L3 mains voltage ...

Page 26: ...y break contact ready for use 12 bbk relay changeover contact ready for use 13 bbs relay make contact ready for use 14 pulse enabling 24 V 15 digital input 1 24 V freely programmable 16 digital input 2 24 V freely programmable 17 digital input 3 24 V programmed with reset error 18 digital input 4 24 V freely programmable 19 must not be connected 20 ground for digital inputs 1 to 4 21 digital outpu...

Page 27: ...onnection Cables 5 7 1 Serial Connection Cable for PC 9 pin PC connection interface cable PC part no 00213283 NOTE Connect PC via isolating transformer Description of the operational programmes refer to Up Download with PCBASS see operation manual no 5 96079 PCBASS see operation manual no 5 94004 ...

Page 28: ...oller BUS 6 VC 5 03047 01 Baumüller Nürnberg Electronic GmbH Co KG 25 pin PC connection not available 5 8 Accessories Part no Interface cable PC 3 m X23 RS232 00213283 Plug part with screw flange X22 3 pin RM 7 62mm 00362609 ...

Page 29: ... the equipment commutating reactor or the motor personal injuries are inevitable since the surfaces may carry dangerously high voltages The power converter s power cables are energized The mains unit and the field connector of the power converter carry a dangerous voltage even when the main contactor has dropped During operation the principles on which the power converter and the motor work lead t...

Page 30: ...ation the construc tion and arrangement of the equipment or permanently mounted guards The guards in question are standard covers barriers and procedures that guarantee that people cannot touch active parts that are carrying power Switching cabinets must have an emergency off facility to switch off any voltages that could be dan gerous This does not include equipment which if switched off would ca...

Page 31: ...lems arise please contact Baumüller Nürnberg Electronic GmbH Co KG or a subsidiary Pay attention to the safety instructions in chapter 1 of this operating manual NOTE The operator must electrostatically discharge himself before touching the modules in order to protect against electronic modules of high voltage which arise due to electrostatic charge This can happen if a conductive earthed subject ...

Page 32: ...r A certain minimum setup of the drive components is required to commision a drive The following dia gram shows how the components of a drive could be connected Observe safety notes which are given in the manuals of every component Please note for further commissioning the controller type and the type codes of the other components ...

Page 33: ...Parameters V Controller BUS 6 VC 31 Baumüller Nürnberg Electronic GmbH Co KG 5 03047 01 7 PARAMETERS 7 1 Function Diagrams Overview V Controller ...

Page 34: ...Parameters 32 V Controller BUS 6 VC 5 03047 01 Baumüller Nürnberg Electronic GmbH Co KG Current Measurement and Monitoring ...

Page 35: ... 1 2500 0 A P113 PU I max 0 1 2500 0 A P119 PU overload time 0 00 600 00 s P116 PU I limit The range depends on the PU Permitted range PU I limit PU I max A P118 PU temperature 80 130 C Bit no Meaning 0 2 0 STOP 1 RUN 3 1 Error in function module error code see M error code P124 4 1 Power unit reset is active 5 1 Pulses are enabled power unit is active 6 1 Power unit temperature 80 C 7 1 Power uni...

Page 36: ...ue of 40 C only the warning bit No 9 in the PU status is set The controller is not disabled 2 15 reserved Version Power unit PWM frequency P103 8 kHz nominal peak cur rent effective PWM frequency P103 4 kHz nominal peak cur rent effective Overload time in s 6210 BUS621 5 A 7 5 A 6 3 A 7 5 A 1 6211 BUS621 10 A 15 A 12 5 A 15 A 1 6212 BUS621 3 A 3 7 A 3 1 A 3 7 A 1 622 BUS622 15 A 22 A 18 3 A 22 A 1...

Page 37: ...DSM command 0 P190 DSM command 5 P190 Values are stored in the EEPROM The data of the power unit is available now on every switch on P114 PU I nominal This parameter displays the power unit s nominal current This current can be supplied for an unlimited time P113 PU I max This parameter shows the power unit s peak current The peak current is greater or equal power unit nominal current P119 PU over...

Page 38: ...rdization The limits of this parameter depend on the power unit used P118 PU temperature This parameter displays the power unit s temperature A temperature over 80 C enables the bit no 6 in PU state P115 Exceeds the power unit s temperature 85 C the error 0205hex appears 100 I limit NOTE The standardization of the current controlling must not be changed if pulses are enabled ...

Page 39: ...rent limitation to nominal current P114 Drops the Ixt value below 95 the current value is set to PU I limit P116 Current set value Iact Aeff P099 PU nominal current Inom Aeff P114 PU maximum current Imax Aeff P113 PU limit current Ilimit Aeff P116 PU overload time tO s P119 PU temperature ϑact C P118 PU Ixt value Ixt P139 PU overload factor max umax PU overload factor actual u PU thermic time cons...

Page 40: ...temperature 45 C otherwise Ixt offset 0 Example Inom 150 Aeff BUC 63 Imax 195 Aeff BUC 63 tu 120 s BUC 63 Ilimit 180 Aeff ϑact 35 C s s Ixtoffset ϑact 45 o C 85 o C 45 o C 100 toff τPU u 100 u Ixtoffset ln umax 195 150 100 130 u 180 150 100 120 τPU 120 130 100 130 ln 81 8 toff 81 8 120 100 120 0 ln 147 ...

Page 41: ...Parameter V Controller BUS 6 VC 39 Baumüller Nürnberg Electronic GmbH Co KG 5 03047 01 This characteristic curve refers to a cold power unit Ixt Offset 0 ϑact 45 C ...

Page 42: ...egulation angle of α 0 100 00 to a regulation angle of α 100 The resultant voltage middle values at the power supply terminals can be calculated as fol lows Whereby UZK the intermediate circuit voltage is displayed via parameter P610 Due to the un derlying cycle frequency this voltage cannot be measured on universal devices Parameter Name Range min max Unit Display only P100 PWM phase L1 100 00 10...

Page 43: ...M frequency The frequency of the power unit is normally 8 0 kHz and can be changed to 4 0 kHz values between are not possible NOTE A change of the frequency is only permitted when pulses are inhibited After change of the freqency the parameter must be stored and the controller has to be rebooted ...

Page 44: ...ter Name Bereich min max Einheit nur Anzeige P080 I state 0 1 63 9 P081 I P gain 0 0 1000 0 ms P034 MM clockwise rotating field 0 1 P071 I Iq set value 100 00 100 00 P072 I Iq actual value 199 99 199 99 P068 I Iq controller output 100 00 100 00 P069 I U mains pre control 100 00 100 00 P075 I Uq set value 100 00 100 00 P077 I Id set value 100 00 100 00 P078 I Id actual value 199 99 199 99 P076 I Ud...

Page 45: ... Manipulated variable of active current controller P069 I U mains pre control Pre control of mains voltage corresponds with the EMF of the motor P075 I Uq set value Sum of P068 Iq controller output and P069 U mains pre control Value Meaning 0 mains with counterclockwise rotating field phase L2 and L3 changed 1 mains with clockwise rotating field NOTE After changing the MM rotating field the data s...

Page 46: ... connection 1U1 and 1V1 P073 I phase current L1 P074 I phase current L2 P083 I current offset U P084 I current offset V To compensate the offset of the current transformer the current transformer is set to 0 at ev ery pulse enabling This parameter shows the offset value P099 I apparent current actual value Standardization 100 PU I limit P116 Standardization 100 effective value Standardization 100 ...

Page 47: ... Uzk set value max 550 0 999 9 V P205 N Uzk set value min 150 0 950 0 V P051 N Uzk actual value 1999 9 1999 9 V P052 N Uzk controller output 100 00 100 00 P054 N I max feed back current IR1 0 00 100 00 P055 N I max feed in current IR2 0 00 100 00 P060 N Uzk control deviation 199 99 199 99 P061 N Uzk limit control deviation 0 00 199 99 Bit no Meaning 0 2 000 STOP N Uzk controller is disabled 001 RU...

Page 48: ...arameter displays the set value of the Uzk controller P054 I max feed back current Limiter of the maximum feed back mains current P055 I max feed in current Limiter of the maximum feed in supply mains current P060 N Uzk control deviation This parameter displays the control deviation of the Uzk controller at the moment P061 N Uzk limiter control deviation If the value falls below the maximum deviat...

Page 49: ...ween the different modes the management of all communication interfaces error treatment etc Parameter overview Parameter Name Range min max Unit Display only P120 M control word 0000 FFFF P121 M state word 0000 FFFF P122 M set operation mode 6 6 P123 M actual operation mode 6 6 P124 M error code 0000 FFFF P125 M error index 0 31 P136 M mode 0000 0007 P126 M communication source 0000 000F P127 M co...

Page 50: ... time P601 MC switching time is started relay ready for use is OFF relay is fallen off BUC is not ready intermediate circuit voltage has reached set value P600 Uzk control is disabled main contactor switched the main contactor switching time runs up P601 MC switching time mains voltage lays on the BUC power unit the controller is synchronous with the mains signal ready for pulse enable is enabled ...

Page 51: ... X1 6 X1 7 is opened drive controller expects the error acknowledgement see X26 17 terminal diagram V controller Unit control states content of control and state word switching state of the ready for use relay E FAULT REACTION ACTIVE F FAULT Unit control state P120 M control word P121 M state word Switching state ready for use relay 0 initialization phase initialization phase OFF 1 0x000A 0x0060 O...

Page 52: ...abled pulses enabled 4 6 reserved 7 reset error 8 15 reserved NOTE When P126 comm source is unequal 0 the controller can only be enabled with a hard ware pulse enable first high signal on input X26 14 see terminal diagram V controller and after that the parameter P120 state word must be set to 0x000F The error memory is resetted by writing on the value 0x0080 on P120 state word This command is onl...

Page 53: ...machine Bit no Name Comment 0 READY TO START 1 SWITCHED ON 2 OPERATION ENABLED pulses enabled 3 FAULT 4 Uzk control is enable 5 always 1 6 INHIBIT START 7 9 reserved 10 set value reached 11 15 reserved NOTE After enabling the controller the value of parameter P121 state word changes from 0x0021 to 0x0033 If the set voltage is reached the ready for use relay is enabled and the parameter P121 is set...

Page 54: ...is parameter indicates the number of errors which are present On acknowledgement of each error the displayed value is decreased The parameter contains the number 0 after ack nowledging all errors P136 M mode This parameter chooses the different options to acknowledge an error message see V cont troller terminal diagram The error acknoledgement can be done via digital input 3 X26 17 DELETE ERROR P1...

Page 55: ...f communication can be activated via this parameter P128 M monitoring time This parameter sets the time constant of communication monitoring It is valid for all sources of communication If no information from the current communication source is received within the period set in the parameter monitoring time e g as a result of an open circuit on an interface cable or defective communication card th...

Page 56: ...KG P129 M monitoring code This parameter determines the drive reaction in the event of the communication monitoring time being exceeded Selection mode Function 0 no action 2 controller is disabled controller state changes from state 4 to state 9 1 controller changes to state FAULT E F ...

Page 57: ...02 M pre control time 1 10000 ms P610 MM Uzk actual 117 1000 V P611 MM Uzk actual smoothed 117 1000 V P612 MM Uzk filter time 0 0 200 0 ms P616 BUC control word 0000 FFFF P617 MM CC counter 0 65535 P618 MM period time mains 0 000 65 535 ms P619 MM period smoothed 0 000 65 535 ms P620 MM PLL display smoothing 0 000 1000 0 ms P621 MM mains frequency 0 00 655 35 Hz P622 MM no of mains faults 32767 32...

Page 58: ... set here P616 BUC control word This parameter displays the state of the PLL P617 MM CC counter The no of whole control periods control tasks are count here The counter CC counter is incremented with each control period While comparing with the last maximum mains period value an exceed of the jitter limit is checked In this case the error counter increases and the previous mains period value is us...

Page 59: ...efore all angles until the next occurance are calculated Moreover the error counter P622 MM no of mains faults is de cremented until min zero If the absolute value is higher than the mains jitter limit the error counter is incremented until max 5 and when the controller is enabled state 3 and 4 the error 0x0503 is generated If the controller is disabled the controller changes from state 9 to state...

Page 60: ...me Active current set value IQ smoothing The time constant of a digital PT1 can be set here P631 MM U mains alpha cos ωt U mains alpha UL12 The value of the mains phase to phase voltage is displayed P632 MM U mains beta sin ωt U mains beta UL13 UL12 The value of the mains phase to phase voltage is displayed P633 MM mains voltage eff The effective value of the mains phase to phase voltage is displa...

Page 61: ...ets all DSM parameters to value 0 This also refers to data set name P193 and data set version P194 which in this state represent the boot data set It must now be set via the command 5 write data set into EEPROM P190 how the boot data set is to be created for the first time in EEPROM or how an existing boot data set is to be updated 1 Only in the case of message 0000 no error P192 and DSM state 000...

Page 62: ...2 0002 data set not available P124 0902 The controller s state is fault 7 P190 0 command reset data set management 8 P190 5 command store data set 9 Wait until P191 000B Store the write protected data set 1 P190 0 command reset data set management 2 P190 8 command input password 3 P190 password 1 4 P190 0 command reset data set management 5 P193 3 DS no write protected data set 6 P190 5 command st...

Page 63: ...rameter overview Parameter name Range min max Unit Display only P190 DSM command 0 8 0 P191 DSM state 0000 FFFF P192 DSM message 0000 FFFF P195 DSM message Pxxx 0 700 P193 DSM DS name 0 3 P194 DSM DS article no 0000 0000 FFFF FFFF P197 DSM DS program cycles 0 65536 P196 DSM load data set 0 3 P198 DSV key 0000 0003 ...

Page 64: ...meter P191 till P195 are set automatically to 0 5 save data set from user memory to EEPROM 6 load data set from EEPROM to user memory 7 delete EEPROM data set 8 input password Bit no Meaning 0 2 000 STOP Data set management is ready for a command or for changing data sets 001 RUN Data set management is processing a command 011 STAND_BY Data set management has finished a command 3 1 An error has oc...

Page 65: ...ng memory via this parameter The following procedure should be adhered to Firstly ensure that the status of the data set management P191 is either set to 0 STOP or to 0003 STAND_BY Next enter the number of the required data set in the parameter P196 DSM load data set All further steps follow independently The number of the required data set is displayed in parameter P193 The command 6 load data se...

Page 66: ...rocessor P198 DSM key NOTE This parameter can be used to change data sets via digital inputs A change over must not be executed if controller is enabled Bit no Meaning 0 0 Data set 3 is write protected 1 Data set 3 is write enabled only after input of password 1 1 0 The article no of all data sets is write protected 1 The article no of all data sets is write enabled only after input of password 2 ...

Page 67: ...mpling time The system clock shows the run interval of the shortest operation system time slot Parameter Name Range min max Unit Display only P138 Language 0 4 P166 OS state 0000 FFFF P162 OS message 0 9999 P161 OS sampling time 124 8 4000 0 µs P174 OS user software 0 99 P163 OS BUS6 VC SW release 0 00 99 99 P160 OS selection 0 1000 P169 OS value 0 65535 Value Language 1 German 2 English 3 reserve...

Page 68: ...selection P169 OS value With this parameter different measured values can be read from operation system Value Meaning 0 production run software 0 user fitted software Selection P160 Value P169 Unit 4 Maximum value of main program cycle time The maximum value memory can be reset through writing on 1 ms 40 Actual measured values of main program cycle time 1 ms 5 16 bit counter for main program cycle...

Page 69: ...s can be set separately for each input If set to STOP by means of P013 only the ramp down time can be adjusted All inputs and the output of the ramp function generator are relative parameters 100 and standard ized to maximum speed P019 The ramp steepness for the acceleration and braking procedures are determined by the ramp up and ramp down times The times thus refer to 100 set value alteration NO...

Page 70: ...ime 1 0 00 650 00 s P005 RFG ramp up time 2 0 00 650 00 s P011 RFG ramp down time 2 0 00 650 00 s P007 RFG ramp up time 3 0 00 650 00 s P012 RFG ramp down time 3 0 00 650 00 s P016 RFG rounding 0 60000 ms P001 RFG output 100 00 100 00 Bit no Meaning 0 2 000 STOP 001 RUN 3 1 error in function module error code see M error code P124 4 1 RFG output is set internally to 0 RFG_LOCKED 5 1 RFG was stoppe...

Page 71: ... The time selected here correspond to a set value alteration of 100 P010 RFG ramp down time 1 P011 RFG ramp down time 2 P012 RFG ramp down time 3 The deceleration assigned to the inputs can be set via the ramp down times The time selec ted here correspond to a set value alteration of 100 P016 RFG rounding A first order time delay element is implemented in order to round off ramp corners The time c...

Page 72: ...Parameter 70 V Controller BUS 6 VC 5 03047 01 Baumüller Nürnberg Electronic GmbH Co KG P001 RFG output This parameter displays the actual output value ...

Page 73: ...n Each time the controller is enabled the set value generator is newly started in zone 1 When leaving the state operation enabled P121 the set value generator is stopped Thus e g the following speed set value graph can be created Parameter overview Parameter Name Range min max Unit Display only P150 SVG state 0000 FFFF P140 SVG target Pxxx 0 700 P141 SVG output 100 00 100 00 P142 SVG set value 1 1...

Page 74: ...is displayed here P142 SVG set value 1 P143 SVG set value 2 P144 SVG set value 3 P145 SVG set value 4 Parameter values between 100 and 100 can be assigned to these 4 amplitude param eters The amplitudes are connected to the output value according to the time assigned to them P146 SVG time 1 P147 SVG time 2 P148 SVG time 3 P149 SVG time 4 Values between 8 ms and 60 s can be assigned to these time p...

Page 75: ...e constant ms AI scaling scaling factor entry AI offset offset entry AI threshold value sensitivity of inputs AI target Pxxx target parameter number entry AI value current output value NOTE The sequence of the parameter setting is irrelevant Switching is carried out as soon as the target parameter number has been set The target parameter number must be reset to zero in order to deactivate an input...

Page 76: ...onstant can be entered in ms Smoothing is switched off if the respective parameter is set to its minimum value Parameter Name Range min max Unit Display only P302 AI state 0000 FFFF P277 AI 1 input channel 0 1 P278 AI 1 smoothing 1 30 ms P279 AI 1 scaling 2 00 2 00 P280 AI 1 target Pxxx 0 700 P281 AI 1 offset 100 00 100 00 P282 AI 1 threshold value 0 00 100 00 P283 AI 1 value 100 00 100 00 P284 AI...

Page 77: ...epends on the scaling factor P280 AI 1 target Pxxx P287 AI 2 target Pxxx The receiver address for the output value can be set via this parameter P281 AI 1 offset P288 AI 2 offset These parameters can compensate for a possibly existing input voltage offset P282 AI 1 threshold value P289 AI 2 threshold value The sensitivity of the inputs can be set via the threshold values P283 AI 1 value P290 AI 2 ...

Page 78: ...nmax 10V Equation Unsigned parameters if AI_value 100 AI_value 100 Signed parameters if AI_value 100 AI_value 100 if AI_value 100 AI_value 100 Both for signed and unsigned parameters AI_value threshold value then AI_value 0 Written to the target parameter AI_value Uin V 10V 2 Uinmax V Scaling 100 Offset AI_value Uin V Uinmax V Scaling 100 Offset Value t et arg AI_value 100 MAXvalue ...

Page 79: ...e 5 V 50 MAX_value 0 V 0 MAX_value 5 V 0 MAX_value limitation 10 V 0 MAX_value limitation Signed target parameter 10 V 100 MAX_value 5 V 0 MAX_value 0 V 100 MAX_value 5 V 100 MAX_value limitation 10 V 100 MAX_value limitation scaling 1 offset 0 threshold value 10 1 Unsigned target parameter 10 V 100 MAX_value 5 V 75 MAX_value 0 V 50 MAX_value 5 V 25 MAX_value 9 V 0 MAX_value threshold 10 V 0 MAX_v...

Page 80: ...ord and to channel 2 the high word of the 32 bit parameter At a voltage range of 10 V the output current should not exceed 1 mA Parameter overview NOTE The following sequence must be observed for writing the parameters 1 AA x source Pxxx 2 AA x offset 3 AA x scaling Parameter Name Range min max Unit Display only P338 AO state 0 FFFF P337 AO test value 10 000 10 000 V P330 AO 1 source Pxxx 0 700 P3...

Page 81: ...transmits the low word and channel 2 the high word of the 32 bit parameter Is channel 1 programmed to another parameter then channel 2 transmits the low word That means that the high word of a parameter can t be transmitted separately without the low word Channel 1 transmits always the low word and channel 2 transmits always the high word P331 AO 1 offset P335 AO 2 offset The offset of the analog ...

Page 82: ...it The 4 inputs are sampled every 4 ms at an interval of approx 20 µs In the event of simultaneous status change of two signals the signal with the higher priority is taken over digital input 1 has the lowest pri ority digital input 4 the highest Example of programming procedure 1 Enter target parameter number in DI x target Pxxx of desired input Has no effect on the target parameter yet 2 Enter D...

Page 83: ...t Pxxx P374 to 13 DI 2 bit selection P375 to FFFE DI 2 LOW pattern P376 to 0000 DI 2 HIGH pattern P377 to 0002 The digital input 1 effects bit no 0 and 2 till 15 the digital input 2 effects bit no 1 till 15 3 The digital input 3 should effect bit no 4 and 11 of parameter P120 Set DI 3 target Pxxx P378 to 120 DI 3 bit selection P379 to 0810 DI 3 LOW pattern P380 to 0800 DI 3 HIGH pattern P381 to 00...

Page 84: ...00 FFFF P377 DI 2 HIGH pattern 0000 FFFF P378 DI 3 target Pxxx 0 700 P379 DI 3 bit selection 0000 FFFF P380 DI 3 LOW pattern 0000 FFFF P381 DI 3 HIGH pattern 0000 FFFF P342 DI 4 target Pxxx 0 700 P343 DI 4 bit selection 0000 FFFF P344 DI 4 LOW pattern 0000 FFFF P345 DI 4 HIGH pattern 0000 FFFF Bit no Meaning 0 1 input 1 completely programmed 1 1 input 2 completely programmed 2 1 input 3 completely...

Page 85: ...I 2 bit selection P379 DI 3 bit selection P343 DI 4 bit selection The bits to be altered are selected in the target parameter P372 DI 1 LOW pattern P376 DI 2 LOW pattern P380 DI 3 LOW pattern P344 DI 4 LOW pattern Bit pattern which is written into the selected target parameter bits when digital input is LOW P373 DI 1 HIGH pattern P377 DI 2 HIGH pattern P381 DI 3 HIGH pattern P345 DI 4 HIGH pattern...

Page 86: ... set In order to deactivate an output either DI source Pxxx or DI bit selection must be set to 0 The last switch state however remains stored in the output The output can be programmed again by setting the rele vant parameter again Example of programming procedure 1 Enter source parameter number in DO x source Pxxx of your choice Has no effect on the output yet 2 Enter DO x bit pattern of the abov...

Page 87: ...1 bit selection The bits to be compared are selected in the source parameter P385 DO 1 bit pattern Bit pattern which is compared to the source parameter bit pattern P392 DO state This parameter shows the state of the function module Parameter Name Range min max Unit Display only P383 DO 1 source Pxxx 0 700 P384 DO 1 bit selection 0000 FFFF P385 DO 1 bit pattern 0000 FFFF P392 DO state 0000 FFFF Bi...

Page 88: ...the RS 232 interface X23 The address of each drive is set in binary code at the controller front via DIP switch Bit no 0 thus cor responds to switch 1 bit no 1 to switch 2 etc The RS 232 interface is constructed potential free the operating mode is full duplex Data format 8 data bits 1 stop bit no parity Transmission speed 9600 baud Transmission format ASCII Communication PC drive Example 1 Set P0...

Page 89: ...SCII character Data Element error type Number are given as hexadecimal numbers and are transmitted as ASCII char acters The half byte with the highest value is transmitted first Really text begins with two words following one after another which contains the length of the text Checksum Sum of the hexadecimal values of all ASCII characters without BOF and EOF Any over flow is also added 234hex 36he...

Page 90: ...BOF 23hex Address of the drive 0dec to 255dec 00hex to FFhex State Parameter number Hexadecimal value of the parameter number as an ASCII character Data Element data state error type Really text begins with two words following one after another which contains the length of the text Checksum Sum of the hexadecimal values of all ASCII characters without BOF and EOF Any over flow is also added 234hex...

Page 91: ...communication source P126 P171 SI baud rate The service baud rate can only be displayed and is set to a fixed value of 9600 baud Error number Meaning 0 No fault 1 Element is not available 2 Datum is too short 3 Datum is too long 4 Datum is not alterable 5 Parameter is write protected 6 Datum is smaller than minimum value 7 Datum is greater than maximum value 8 Datum is invalid 9 Obtaining of param...

Page 92: ...Parameter 90 V Controller BUS 6 VC 5 03047 01 Baumüller Nürnberg Electronic GmbH Co KG ...

Page 93: ...k on the power stage and the intermediate circuit until you have made sure that the unit is not carrying potential or a voltage remanent charge When dismounting safety devices during commissioning repair and maintenance work you must en sure that the machine is taken out of commission exactly as specified You must remount and check safety equipment immediately after completing commissioning repair...

Page 94: ...ponded for longer than the timeout set in P128 Error reaction can be set in P189 Check communications cables daughterboard etc 0003hex Dual Port RAM time out cyclical data 0004hex Dual Port RAM time out working data 0005hex System boot procedure An error was determined while reading the boot data set from the EEPROM You can get more infor mation about the type of error by referring to parameter DS...

Page 95: ...9hex 020A hex 020Bhex 020Chex 020Dhex Transistor error group message Phase U top Phase U bottom Phase V top Phase V bottom Phase W top Phase W bottom UCE monitoring of one or more power transistors has tripped due for example to a short circuit or ground fault or because of defects in the transistor Inhibit pulses im mediately Check the motor cables for a short circuit or ground fault Allow the po...

Page 96: ...re is a de fect in the control ler hardware 0902hex Missing boot data set There is no boot data set DS no 0 in the EEPROM Inhibit pulses immedi ately You must create the boot data set in RAM and then save it to the EEPROM 0903hex Checksum error in boot data set At checking of the boot data set the system calculated a different check sum than the one that was expected i e a boot data set is present...

Page 97: ...in the time seg ment system configura tion 0C01hex illegal external bus access Further information see memory 0xFA00 up to 0xFA0F re boot controller 0C02hex illegal instruction access 0C03hex illegal word operand access 0C04hex protection fault 0C05hex undefined opcode 0C06hex stack underflow 0C07hex stack overflow 0C08hex external non maskable interrupt 0C09hex watchdog time out Error identifi ca...

Page 98: ...environment In case of fire dangerous compounds may result or hazardous materials may be released You must dispose of or recycle equipment or components according to national regulations as well as any applicable local or regional ordinances Component Material Various spacers housing of current converter and unit fan etc Plastic PCBs on which all the open and closed loop electronics are mounted Ba...

Page 99: ...machinery into which this unit is to be incorporated must not be put into service until the machinery has been declared in conformity with the provisions of the directive mentioned above Bei der Entwicklung und Konstruktion des Geräts wurden folgende Normen beachtet The development and construction of the unit is complied with following standards Baumüller Nürnberg Electronic GmbH Co KG Ostendstr ...

Page 100: ...ems for sale and delivery items are packaged and trans port insurance policies are taken out according to the instructions of and at a cost to the purchaser Upon demand the packaging material has to be returned with out delay free of freight charges and expenses 6 Dispatch and Passing of Risk Deliveries shall be made ex works The dispatch shall be effected at a cost to and at the risk of the recip...

Page 101: ...eserved goods or to the assigned claims The purchaser shall bear the costs incurred by this d The authorisation on the behalf of the purchaser to dis pose of the reserved goods and to collect assigned claims expires in the event that the terms of payment are not complied with in particular also in the case of bill and cheque protests In this case Baumüller is entitled to take possession of the res...

Page 102: ...has been put into oper ation by the purchaser himself herself or upon his her instructions by third parties beyond the functional test re quired to carry out the acceptance This also applies in the event that the purchaser refuses the functional test the acceptance without sufficient cause e Experts to be designated by both parties shall take part in the acceptance inspection The result of the fun...

Page 103: ... 43 P073 I phase current L1 100 00 10922 dez 44 P074 I phase current L2 100 00 10922 dez 44 P075 I Uq set value 100 00 16384 dez 43 P076 I Ud set value 100 00 16384 dec 44 P077 I Id set value 100 00 16384 dec 44 P078 I Id actual value 100 00 16384 dec 44 P083 I current offset U 25 00 8188 dec 44 P084 I current offset V 25 00 8188 dec 44 P086 I phase voltage L2 100 00 16384 dez 44 P087 ES Uzk nomin...

Page 104: ...2 value 100 00 10000 dec 75 P338 AO state 1 1 79 P382 DI state 1 1 82 P610 MM Uzk actual 117 1000 56 P611 MM Uzk acutal smoothed 117 1000 56 P616 BUC control word 0000 FFFF 56 P617 MM CC counter 0 65535 56 P618 MM period time mains 0 000 65 535 56 P619 MM period smoothed 0 000 65 535 56 P621 MM mains frequency 0 00 655 35 57 P622 MM no of mains faults 32767 32767 57 P623 MM mains jitter 180 0 180 ...

Page 105: ...communication monitoring 0000 1 1 53 X P128 M monitoring time 0 ms 1000 ms 1000 dec 53 X P129 M monitoring code 0 1 1 54 X P140 SVG target Pxxx 0 1 1 72 X P142 SVG set value 1 100 00 100 00 10000 dec 72 X P143 SVG set value 2 0 00 100 00 10000 dec 72 X P144 SVG set value 3 100 00 100 00 10000 dec 72 X P145 SVG set value 4 0 00 100 00 10000 dec 72 X P146 SVG time 1 1 000 s 1 000 s 1000 dec 72 X P14...

Page 106: ...x 0 1 1 83 X P375 DI 2 bit selection 0 1 1 83 X P376 DI 2 LOW pattern 0 1 1 83 X P377 DI 2 HIGH pattern 0 1 1 83 X P378 DI 3 target Pxxx 120 1 1 83 X P379 DI 3 bit selection 0800 1 1 83 X P380 DI 3 LOW pattern 0000 1 1 83 X P381 DI 3 HIGH pattern 0080 1 1 83 X P383 DO 1 source Pxxx 0 1 1 85 X P384 DO 1 bit selection 0 1 1 85 X P385 DO 1 bit pattern 0 1 1 85 X P392 DO state 1 1 85 X P600 M Uzk thre...

Page 107: ...s 15 Display 19 Disposal 96 Drive Manager 47 E Electrical Data 10 Error Messages 92 F Function Diagrams 31 G General Conditions of Sale and Delivery 98 I Initial Commissioning 30 Installation 17 Interfaces 10 L LED Display Element 20 M Maintenance 91 Maintenance Information 91 O Operation system 65 Overload Monitoring of Power Unit 37 P PC connection 25 Power consumption 10 Power Unit 33 Pulse Wid...

Page 108: ...Appendix 106 V Controller BUS 6 VC 5 03047 01 Baumüller Nürnberg Electronic GmbH Co KG ...

Page 109: ......

Page 110: ...enten Änderungsdienst aktualisiert Bitte beachten Sie dass Angaben Zahlen Informationen aktuelle Werte zum Druckdatum sind Zur Ausmessung Berechnung und Kalkulationen sind diese Angaben nicht rechtlich verbindlich Bevor Sie in dieser Betriebsanleitung aufgeführte Informationen zur Grundlage eigener Berechnungen und oder Verwendungen machen informieren Sie sich bitte ob Sie den aktuellsten Stand de...

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