background image

5.

Make sure that all of the flue system is gas-tight,

6.

Insulate any non-insulated pipes with ceramic insulation wool. Refer to section 

5.1

 for

the insulating material requirements.

8.7

Connect the external combustion air supply

Warning:

Make sure to always remove a break out plate from the combustion air inlet
box. Make sure to do this also when the appliance has combustion air supply
from the installation room.

Note:

• It is possible to install the appliance without external air supply and take

combustion air from the installation room. If so, make sure the combustion
air inlet on the appliance is not blocked and the ventilation air inlets are
according the requirements. Refer to section 

6.2

 for dimensions of the

ventilation air openings.

• The appliance is a room-sealed appliance when combustion air comes

from the outer side of the building through a flexible pipe that is connected
to one of these:

• the combustion air inlet under the appliance.
• the combustion air inlet on the combustion air box.
• the combustion air inlet on the convection ventilator / combustion air

box.

• If not connected to one of these three possibilities, the appliance is not a

room-sealed appliance and the data for leak tightness as given in section 

11

 are not valid.

• It is strongly recommended to install a valve in the external combustion air

supply pipe, to avoid debris in the pipe and to avoid water vapor
condensation in the appliance when not in use.

• Connection direct under the appliance, refer to section 

8.7.1

.

• Connection on the combustion air box, refer to sectio

8.7.2

.

8.7.1

Connection direct on the appliance

1.

Make a hole in the outer wall or floor with a diameter of minimum 125 mm.

2.

Install a grate in the hole in the outer wall. A grate is not needed when the
combustion air supply comes from the crawl space under the floor.

3.

Put a 125 mm flexible aluminum pipe
over the combustion air supply
connector

4.

Secure the connection with a clamp.

5.

Connect the other end of the flexible
aluminum pipe with the hole in the
floor of with the grate in the wall. Use
a suitable connector.

Installation in a new fireplace

34

Cuatro-7 75-60

Summary of Contents for Cuatro-7 75-60

Page 1: ...Installation and maintenance manual Cuatro 7 75 60 Cuatro 7 75 60 Opti Air Serial number Production date...

Page 2: ...e without the prior written permission of Barbas Bellfires BV This document could contain technical inaccuracies or typographical errors Barbas Bellfires BV reserves the right to revise this document...

Page 3: ...on modes 15 3 7 Intended use 16 3 8 Installation examples 17 3 8 1 Combustion air supply from the installation room 17 3 8 2 External combustion air supply with convection set 18 4 Safety 19 4 1 Safet...

Page 4: ...ng with adjustable height frame 33 8 5 Make the electrical connection 33 8 6 Connect the flue gas pipe 33 8 7 Connect the external combustion air supply 34 8 7 1 Connection direct on the appliance 34...

Page 5: ...system 56 11 3 Connections on ventilator speed controller 58 12 Dimensions 59 12 1 Cuatro 7 75 60 with built in frame 59 12 2 Cuatro 7 75 60 with built in frame and convection casing 60 12 3 Cuatro 7...

Page 6: ...1 Declaration of performance Declaration of performance 6 Cuatro 7 75 60...

Page 7: ...w a typical setup The illustrationsare for instructional use only 2 1 How to work with this document 1 Make yourself familiar with the structure and content of the document 2 Read the safety section i...

Page 8: ...appliance and the data for leak tightness as given in section 11 are not valid 3 1 Overview of the front of the appliance D H E L F B J C I G A K A Door handle B Glass C Control lever1 D Grate E Ash...

Page 9: ...F D A E G A Heat shield steel B Lower baffle with secondary air inlet stainless steel C Upper baffle vermiculite D Air wash inlet E Connector for the combustion air inlet pipe F Convection air inlet...

Page 10: ...3 3 Overview of combustion air inlet box D A C B D A Combustion air inlet box B Combustion air inlet C Adjustable height frame option D Adjustable feet Description 10 Cuatro 7 75 60...

Page 11: ...the convection ventilator combustion air inlet box E C B D F A C A Convection ventilator combustion air inlet box B Combustion air inlet C Convection air inlet D Convection ventilator Description Cua...

Page 12: ...ings are optionally on the front of the appliance and or via outlet openings in the chimney breast 30 flue connector Not available in combination with a convection system Adjustable height frames The...

Page 13: ...the room temperature If the actual room temperature is higher than the set room temperature a relative long time is necessary to reach the set room temperature With the Barbas Opti Air system it is n...

Page 14: ...ge temperature unit C or F Notifications Select the type of notifications Note The notification door open is out of order Homescreen Setup Change the name of the appliance Select which parameters are...

Page 15: ...ugh 5 different combustion modes each with its own pre programmed combustion characteristics During the combustion process one of these combustion modes is active dependent on the temperature in the c...

Page 16: ...uels The appliance is intended for use with the door closed The appliance may only be used at the location that meets the requirements for the installation of the appliance The appliance is intended f...

Page 17: ...3 8 1 Combustion air supply from the installation room F B A E D C A Combustion air inlet B Ventilation air inlet C Chimney D Ventilation air outlet E Insulating material F Air supply to the room Desc...

Page 18: ...ction set G D F I C E A B A Combustion air inlet B Convection air inlet opening C Ventilation air inlet opening D Chimney E Insulating material F Convection air outlet G Ventilation air outlet I Flexi...

Page 19: ...masking tape on the appliance Masking tape can damage the finish of the appliance Do not use fiberglass rockwool or any other sort of insulation material These materials produce a pungent odor and can...

Page 20: ...Skamol Skamotec 225 0 06 W m K Skamol Super Isol 0 08 W m K Only use white unbound ceramic insulation wool Do not use glass wool or rock wool these materials can cause a bad smell unwanted smoke and...

Page 21: ...le insulation plate with a minimum thickness of 3 cm under the appliance To avoid damage to this non flammable plate put ceramic or steel tiles approx 10 x 10 cm under the feet of the appliance 5 4 Cl...

Page 22: ...ed in the tabel hereunder h H 3 5 1 2 4 A 1 Chimney enclosure 2 Convection air outlet opening 3 Flammable ceiling 4 Insulation plate false ceiling 5 Insulation plates With false ceiling Without false...

Page 23: ...iance and the rear wall and side wall according the figure hereunder Obey the requirements as mentioned in the table hereunder D A E A B C C B B 2 F 1 1 E F 3 1 Non flammable spacer 2 Non flammable in...

Page 24: ...tabel hereunder A h H 3 5 4 1 2 B 1 Chimney enclosure 2 Convection air outlet opening 3 Non Flammable ceiling 4 Insulation plate false ceiling 5 Insulation plates Dimensions h Area of the convection a...

Page 25: ...mum depth is dependent on the installation height of the appliance C Minimum 180 cm clearance from the front of the appliance Put a non flammable floor plate with a minimum thickness of 12 mm in front...

Page 26: ...The non flammable floor plate must have a width that extends minimum 150 mm from each side of the appliance Clearances 26 Cuatro 7 75 60...

Page 27: ...concrete or a solid pedestal of nonflammable material Make sure that the floor temperatures under and in front of the appliance are maximum 85 C during use of the appliance Refer to section 5 3 and s...

Page 28: ...flexible or rigid chimney in any new or existing masonry chimney Make sure to insulate the stainless steel chimney or use double walled insulated stainless steel chimney elements Make sure the flue sy...

Page 29: ...t with a hose clamp 7 Put a layer of ceramic wool around the flexible flue pipe 8 Remove the interior of the appliance Refer to section 10 5 for instructions 9 Remove the screws that hold the flue pip...

Page 30: ...on 10 5 for instructions 7 4 Aligning with adjustable feet 1 Adjust the adjustable feet Use a 13 mm fork spanner 2 Align the appliance horizontal Use a spirit level 7 5 Final check on the appliance 1...

Page 31: ...ation Warning The electrical connections must be made by a certified electrician The optional convection ventilator and optional Opti Air system both need a 230 VAC electrical power supply near the in...

Page 32: ...inimum 3 Make sure there is minimum 3 mm gap between the bottom of the air box and the floor 4 Remove the carrying tubes 5 Make sure the door opens and closes correctly 6 Refer to section 5 2 for meas...

Page 33: ...an be connected to steel pipes double walled insulated stainless steel flues and flexible stainless steel flues with an outside diameter of 180 mm Preliminary requirements If the appliance is installe...

Page 34: ...stion air inlet on the combustion air box the combustion air inlet on the convection ventilator combustion air box If not connected to one of these three possibilities the appliance is not a room seal...

Page 35: ...the 3 inlet openings on the left right or bottom of the optional combustion air inlet box or the convection ventilator combustion air inlet box 5 Remove the break out plate in the selected inlet open...

Page 36: ...adaptor 2 and turn the adapter until it locks 5 Connect a flexible aluminum pipe C on the collar adaptor Use a hose clamp B 6 Connect the flexible aluminum pipe to a fitting box in the chimney breast...

Page 37: ...on top of the appliance Refer to section 8 8 2 To not obey this can cause damage to the appliance Note A convection ventilator causes a strong air flow from the front outlet openings To reduce this fl...

Page 38: ...llar adaptor and turn the collar adaptor until it locks 4 Connect the flexible aluminum pipes C on the collar adaptors Use a hose clamp B 5 Connect the flexible aluminum pipes to fitting boxes in the...

Page 39: ...section 6 2 for requirements on the size of the ventilation air openings 2 If the appliance has an Opti Air system make sure to put the room temperature measurement cable and the battery holder in th...

Page 40: ...2 Make sure the battery holder is accessible through the inlet opening of the ventilation air 8 13 Final check on the appliance Caution Wait 4 weeks after the installation before you use the appliance...

Page 41: ...e a connection with bluetooth with device Airmaster 5 When asked enter the PIN code 000000 6 The app is now ready for use Note It is possible to install the Barbas Opti Air app on multiple mobile devi...

Page 42: ...ris 2 Clean the inlet of the pipe of the external combustion air supply 10 3 Convection air system Preliminary requirements Do the procedure in this section only when a convection air system has been...

Page 43: ...s Refer to section 10 5 5 6 Remove the steel bottom plates Refer to section 10 5 6 7 Remove the cast iron side panels Refer to section 10 5 7 8 Remove the vermiculite panels Refer to section 10 5 8 10...

Page 44: ...the upper baffle Only do this procdure after finish of the procedure in section 10 5 2 1 Push up the right side of the upper baffle a small distance 1 2 Lower the left side of the upper baffle a smal...

Page 45: ...ree panels are hooked into each other The fourth panel is the fitting piece The location of this panel is on the left side or the right side 1 Identify the fitting piece The fitting piece is the most...

Page 46: ...n 10 5 5 1 Move the 2 steel bottom plates a small distance to the center of the fireplace bottom 2 Lift the steel bottom plates up and remove 10 5 7 Remove the cast iron side panels Only do this proce...

Page 47: ...on 10 6 2 3 Install the steel bottom plates Refer to section 10 6 3 4 Install the cast iron rear panels Refer to section 10 6 4 5 Install the grate Refer to section 10 6 5 6 Install the upper baffle R...

Page 48: ...tom plates Only do this procedure after finish of the procedure in section 10 6 2 1 Put a steel bottom plate on the bottom of the combustion chamber 2 Move the steel bottom plate to the left as much a...

Page 49: ...r wall Move the bottom plate to the center to let you install the fitting piece 10 6 5 Install the grate Only do this procedure after finish of the procedure in section 10 6 4 1 Put a grate on the ash...

Page 50: ...l the upper baffle Only do this procdure after finish of the procedure in section 10 6 5 1 Move the upper baffle under an angle into the combustion chamber 2 Move the left side of the baffle as high a...

Page 51: ...under an angle into the combustion chamber 1 3 Move the baffle up under an angle and put the right side of the baffle above the cast iron side panels 2 4 Put the rear side of the baffle against the re...

Page 52: ...correct position and install the lower baffle again 10 6 8 Install the heat shield Only do this procedure after finish of the procedure in section 10 6 7 1 Move the heat shield up and put the rear sid...

Page 53: ...Opti Air system 1 Remove the ventilation air inlet grate 2 Get the battery holder Put a screwdriver in the small notch of the lid and pull out the battery 3 Replace the 9 V battery and close the batte...

Page 54: ...direct heating function No Leak rate at 10 Pa 1 6 m3 h at 273 K 1013 hPa Emissions at 13 O2 273 K 1013 hPa carbon monoxide CO 0 12 vol 1500 mg Nm3 particles PM 30 mg Nm3 organic gaseous compounds OGC...

Page 55: ...able options Convection ventilator combustion air inlet box Convection casing Combustion air inlet box Set of 2 adjustable height frames Opti Air combustion control Battery Opti Air system 9 V block P...

Page 56: ...11 2 Connections on Opti Air system Technical data 56 Cuatro 7 75 60...

Page 57: ...e black wire Battery 9V battery back up The 9V battery back up makes sure the air valves go to a safe position when there is an electric power interruption brown wire blue wire 0 10 VDC output Control...

Page 58: ...or speed controller B C A A 230 VAC input to ventilator speed controller B 0 230 VAC variable output to ventilator C 0 10 VDC variable control signal from Opti Air system to ventilator controller Tech...

Page 59: ...12 Dimensions 12 1 Cuatro 7 75 60 with built in frame Dimensions Cuatro 7 75 60 59...

Page 60: ...12 2 Cuatro 7 75 60 with built in frame and convection casing Dimensions 60 Cuatro 7 75 60...

Page 61: ...12 3 Cuatro 7 75 60 with built in frame and external air connection Combustion air inlet opening 125 mm at the bottom of the appliance Dimensions Cuatro 7 75 60 61...

Page 62: ...12 4 Cuatro 7 75 60 with built in frame external air connection and convection casing Combustion air inlet opening 125 mm at the bottom of the appliance Dimensions 62 Cuatro 7 75 60...

Page 63: ...12 5 Cuatro 7 75 60 with built in frame and air box 3 Combustion air inlet openings 125 mm at the left side right side and bottom of the air box Dimensions Cuatro 7 75 60 63...

Page 64: ...vection casing 3 Combustion air inlet openings 125 mm at the left side right side and bottom of the air box 2 Convection air inlet openings 125 mm at the left side and right side of the convection ven...

Page 65: ...ir inlet openings 125 mm at the left side right side and bottom of the air box 2 Convection air inlet openings 125 mm at the left side and right side of the convection ventilator combustion air box An...

Page 66: ...12 8 Cuatro 7 75 60 with classic frame Dimensions 66 Cuatro 7 75 60...

Page 67: ...12 9 Cuatro 7 75 60 with classic frame and convection casing Dimensions Cuatro 7 75 60 67...

Page 68: ...12 10 Cuatro 7 75 60 with classic frame and external air connection Combustion air inlet opening 125 mm at the bottom of the appliance Dimensions 68 Cuatro 7 75 60...

Page 69: ...12 11 Cuatro 7 75 60 with classic frame external air connection and convection casing Combustion air inlet opening 125 mm at the bottom of the appliance Dimensions Cuatro 7 75 60 69...

Page 70: ...12 12 Cuatro 7 75 60 with classic frame and air box 3 Combustion air inlet openings 125 mm at the left side right side and bottom of the air box Dimensions 70 Cuatro 7 75 60...

Page 71: ...vection casing 3 Combustion air inlet openings 125 mm at the left side right side and bottom of the air box 2 Convection air inlet openings 125 mm at the left side and right side of the convection ven...

Page 72: ...ir inlet openings 125 mm at the left side right side and bottom of the air box 2 Convection air inlet openings 125 mm at the left side and right side of the convection ventilator combustion air box An...

Page 73: ...hts and claims based on the applicable legal provisions Article 2 Warranty conditions 1 Should you wish to claim under the warranty please contact your Barbas dealer 2 Complaints should be reported as...

Page 74: ...n chamber a similar guarantee is given until after the first burning Article 6 Liability 1 A claim granted by Barbas Bellfires B V under this warranty does not automatically imply that Barbas Bellfire...

Page 75: ...Warranty Terms Cuatro 7 75 60 75...

Page 76: ...Your Barbas dealer 001 28 06 2022 352574 271 001...

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