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Baldor ID5601-EO, Installation And Operation Manual

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Baldor ID5601-EO Installation And Operation Manual Download Page 41

41

10. TROUBLESHOOTING

   

 

 

WARNING! HIGH VOLTAGE IS PRESENT IN THIS DRIVE. DISCONNECT

                        MAIN POWER BEFORE MAKING CONNECTIONS TO THE                            

                        DRIVE. THE COVER MUST BE PROPERLY INSTALLED  

                        AFTER ALL SETUP, CONNECTIONS, AND ADJUSTMENTS 

                        ARE COMPLETE. IT REDUCES ELECTRICAL SHOCK 

                        HAZARD. FAILURE TO OBSERVE THIS WARNING COULD 

                        RESULT IN ELECTRICAL SHOCK OR ELECTROCUTION. 

 

 

WARNING! HIGH VOLTAGE IS PRESENT IN THIS DRIVE. DISCONNECT

                        MAIN POWER BEFORE MAKING CONNECTIONS TO THE                            

                                      DRIVE. DO NOT ADJUST TRIMPOTS WITH THE MAIN 

                                      POWER APPLIED, AN INSULATED ADJUSTMENT TOOL 

                                      (PROVIDED) MUST BE USED AND SAFETY GLASSES 

                                      WORN. FIRE AND/OR ELECTROCUTION CAN RESULT IF 

                                      CAUTION IS NOT EXERCISED.  

                         

10.1  TROUBLESHOOTING GUIDE

Table 10-1 provides information on symptoms, possible causes, 

and the suggested troubleshooting solutions for the drive. See 

Chapter 9 for detailed information on LED status indicators.

10.2  FAULT RECOVERY

The drive monitors four faults (Undervoltage, Overvoltage, Short 

Circuit at the motor (phase-to-phase), and Overload). Chapter 8 

describes how the drive will automatically start (factory setting) 

after the fault has cleared.

Application Note: 

In Manual Start Mode, the drive must manually reset for 

any fault. Use the Forward-Stop-Reverse Switch, as described in Section 

8.2.2. Also see Section 6.3.

Summary of Contents for ID5601-EO

Page 1: ...SERIES 5 MICRO INVERTER NEMA 1 IP40 Installation and Operation Manual For Catalog Number ID5601 EO 6 13 MN785 ADJUSTABLE SPEED DRIVE ...

Page 2: ... 15 2 5 Motor Connection 15 2 6 Jumper Settings 16 2 7 60Hz and 50Hz Motor Operation 16 2 8 Pilot Light 16 2 9 Diagnostic LEDs 16 2 10 Trimpot Settings 16 3 Mounting Instructions 20 4 Electrical Connections 21 4 1 AC Line Input Connection 22 4 1 1 AC Line Fusing 22 4 2 Ground Connection 23 4 3 Motor Connection 23 4 4 Run Fault Relay Connection 23 5 Important Application Information 25 5 1 Motor wi...

Page 3: ...EL 33 7 4 Deceleration DECEL 33 7 5 Slip Compensation COMP 34 7 6 Motor Overload I2 t with RMS Current Limit CL 35 8 Drive Operation 37 8 1 Start Up Procedure 37 8 2 Restarting the Drive after a Fault has been Cleared 37 8 2 1 Drive Set for Automatic Start and Reset Factory Setting 38 8 2 2 Drive Set for Manual Start and Reset 38 9 Pilot Light and Diagnostic LEDs 39 9 1 Pilot Light 39 9 2 Power On...

Page 4: ...N CAUSE SERIOUS OR FATAL INJURY BE SURE THAT ALL POWER IS DISCONNECTED FROM DRIVE BEFORE THE COVER IS OPENED OPENING OF THE COVER IS REQUIRED TO MAKE INSTALLATION CONNECTIONS ELECTRICAL SHOCK CAN CAUSE SERIOUS OR FATAL INJURY IF THE COVER IS REMOVED AND POWER IS STILL APPLIED WARNING ELECTRICAL SHOCK CAN CAUSE SERIOUS OR FATAL INJURY VERIFY THERE IS NO VOLTAGE PHASE TO PHASE OR PHASE TO NEUTRAL AT...

Page 5: ...NG THE DRIVE WILL AUTOMATICALLY RESTART AFTER A FAULT HAS CLEARED IF AN I2 T OR SHORT CIRCUIT OCCURS THE DRIVE MUST BE RESTARTED BY SETTING THE ON OFF AC LINE SWITCH TO THE OFF POSITION FOR A MINIMUM OF 5 SECONDS WARNING DO NOT DEPEND ON THE PILOT LIGHT OR THE PC BOARD MOUNTED LEDS FOR A GUARANTEED POWER OFF INDICATION BE SURE ALL AC POWER IS OFF BEFORE SERVICING THE DRIVE TO AVOID ELECTRICAL SHOC...

Page 6: ...hielding grounding and filtering of this product can reduce the emission of radio frequency interference RFI which may adversely affect sensitive electronic equipment CAUTION Do not use the 115V position for 230 Volt AC line input voltage Damage will occur to the drive The 115V position provides 2 times the AC input voltage to the motor CAUTION GFCI Operation Do not connect this drive to an AC pow...

Page 7: ...electronic equipment If further information is required on this product contact your local Baldor District Office It is the responsibility of the equipment manufacturer and individual installer to supply this Safety Warning to the ultimate end user of this product SW effective 8 2012 This control contains electronic Start Stop circuits that can be used to start and stop the control However these c...

Page 8: ...are necessary Main features include adjustable RMS Current Limit and I2 t Motor Overload Protection 1 In addition Adjustable Flux Vector Compensation with Static Auto Tune and Boost provides high torque and excellent load regulation over a wide speed range Power Start delivers over 200 motor torque to ensure startup of high frictional loads Electronic Inrush Current Limit EICL eliminates harmful A...

Page 9: ... HP without recalibration or programming Diagnostic LEDs PC board mounted LEDs for Power on ON Drive Status ST and Overload OL Run Fault Relay Output Contacts Can be used to turn on and off equipment or to signal a warning if the drive is put into a Stop Mode or a fault has occurred Barrier Terminal Blocks Facilitate wiring of AC line motor ground earth and Run Fault Relay Output Contacts ON Off A...

Page 10: ...2 t with RMS Current Limit Provides motor overload protection which prevents motor burnout and eliminates nuisance trips Electronic Inrush Current Limit EICL Eliminates harmful inrush AC line current during startup Short Circuit Shuts down the drive if a short circuit occurs at the motor phase to phase Regeneration Eliminates tripping due to bus overvoltage caused by rapid deceleration of high int...

Page 11: ...rive may be set for up to 2X the motor s rated RPM Run or Fault Output Relay Operation J6 Refer to Section 6 5 Factory set to RUN position Set to either Run or Fault for intended application 1 5 TRIMPOT ADJUSTMENTS Table 1 5 outlines the Trimpot Adjustments of the control Table 1 5 Trimpot Adjustments Trimpot Description Minimum Speed MIN Refer to Section 7 1 Sets the minimum speed of the motor Ma...

Page 12: ...rol Table 1 7 Electrical Ratings Catalog No AC Line Input Fuse or Circuit Breaker Rating Amps Output Net Weight Volts AC 50 60 Hz Phase Φ Maximum Current Amps AC Voltage Range Volts AC Phase Φ Maximum Continuous Load Current RMS Amps Phase Maximum Horsepower HP kW lbs kg ID5601 EO 115 1Φ 16 0 20 0 230 3Φ 3 6 1 75 2 42 1 09 208 2301 1Φ 10 0 15 2 42 1 09 Note 1 The drive is factory set for 208 230 V...

Page 13: ...quency Setting Hz Jumper J5 50 60 60 Output Frequency Multiplier 1X 2X Jumper J4 3 1 2 1 Minimum Operating Frequency at Motor Hz 0 3 Speed Range Ratio 60 1 Speed Regulation 30 1 Speed Range 0 Full Load Base Speed 4 2 5 Overload Protector Trip Time for Stalled Motor Seconds 6 Undervoltage Overvoltage Trip Points for 115 Volt AC Line Input 5 Volts AC 1 76 141 Undervoltage Overvoltage Trip Points for...

Page 14: ... TO OBSERVE THIS WARNING COULD RESULT IN ELECTRICAL SHOCK OR ELECTROCUTION Note It is recommended that both Feed Through Bushings See Figure 2 4 be sued to connect the drive If signal wiring for the Run Fault Relay Output Contacts or for a remote Main Speed Potentiometer is required it is recommended that the extra Feed Through Bushing supplied with the drive be used to replace the center Hole Plu...

Page 15: ...e input install Jumper J1 supplied See Section 6 1 2 3 AC LINE FUSING It is recommended that a fuse s or circuit breaker be installed in the AC line Fuse each conductor that is not at ground potential For the recommended fuse size see Table 1 7 Also see Section 4 1 2 4 GROUND CONNECTION Connect the ground wire earth to Terminal Block TB1 Terminal GND as shown in Figure 2 1 and Table 4 1 2 5 MOTOR ...

Page 16: ...y set for 60Hz motor operation Jumper J5 set to the 60Hz position See Section 6 4 2 8 PILOT LIGHT After applying power to the drive and setting the On Off AC Line Switch to the ON position the panel mounted Pilot Light will illuminate 2 9 DIAGNOSTIC LEDs After applying power to the drive and the On Off AC Line Switch to the ON position 2 10 TRIMPOT SETTINGS All trimpots have been factory set for m...

Page 17: ...17 Figure 2 2 Cover Layout Front Cover Screws Main Speed Potentiometer On Off AC Line Switch Pilot light Provision for Optional Forward Stop Reverse Switch Hole Plug ...

Page 18: ...18 Figure 2 3 Drive Layout ...

Page 19: ... inch lbs 6 kg cm Back View is shown dimensioned without the cover installed Knockouts for Standard 3 4 inch Fittings 109 4 30 126 4 95 7 6 0 30 5 08 0 2 0 39 9 91 4X Ø 4X Ø 27 9 1 10 5 10 130 7 00 178 9 0 0 35 3 20 81 3 Feed Through Bushing 1 75 44 5 0 95 130 5 10 24 1 59 7 2 35 1 45 36 8 25 4 1 00 4 15 105 0 95 24 1 1 10 27 9 Note All Dimensions are measured in Inches mm ...

Page 20: ...azardous locations where physical damage can occur When mounting the drive in an enclosure the enclosure should be large enough to allow for proper heat dissipation so that the ambient temperature does not exceed 45 C 113 F at full rating A mounting template is included to facilitate mounting of the drive See Figure 1 4 The drive is designed with a removable cover To open the cover the two front c...

Page 21: ...l wiring over 12 30 cm The shield should be earth grounded on the drive side only Connect the drive in accordance with the National Electrical Code requirements and other local codes that may apply Be sure to properly fuse each conductor that is not at ground potential Do not fuse neutral or grounded conductors A separate AC line switch or contactor must be connected as a disconnect so that each u...

Page 22: ...Jumper J1 supplied See Section 6 1 CAUTION GFCI Operation Do Not connect this drive to an AC power source controlled by a Ground Fault Circuit Interrupter 4 1 1 AC Line Fusing The drive does not contain line fuses Most electrical codes require that each ungrounded conductor contain circuit protection Do not fuse neutral or ground connections It is recommended to install a fuse Littelfuse 326 Buss ...

Page 23: ...umper on CON2 from F to R or reverse any two motor leads 4 4 RUN FAULT RELAY CONNECTION The Run Fault Relay Output Contacts are located at TB2 and can be used to turn on or off equipment or to signal a warning if a fault has occurred or the drive is put into the Stop Mode See Figure 4 2 The Run Fault Relay Contact status for various drive operating conditions is shown in Table 4 2 Also see Section...

Page 24: ...ted Open Closed Open Closed Run Mode1 Normal Drive Operation Closed Open Closed Open Stop Mode2 Selected by Operator Open Closed Closed Open Fault3 Drive Tripped Open Closed Open Closed Notes 1 Run Mode is selected with the optional Forward Stop Reverse Switch or with the jumper installed in CON2 jumper installed in the F S position for forward direction factory setting or jumper installed in the ...

Page 25: ...light load or no load conditions If the motor is operated in this manner for an extended period of time it is recommended that the unloaded motor current be checked from 2 15 Hz 60 450 RPM to ensure motor does not exceed the nameplate rating Do not use motor if the motor current exceeds the nameplate rating 2 It is recommended that the drive be used with Inverter Duty or TENV motors Note Some fan ...

Page 26: ...0 FAN COOLED TEFC AND OPEN VENTILATED MOTORS If external fan cooling is provided open ventilated motors can also achieve an extended speed range at full rated torque A box fan or blower with a minimum of 100 CFM per HP is recommended Mount the fan or blower so the motor is surrounded by the airflow See Figure 5 2 Figure 5 2 Open Ventilated Motor with External Fan Cooling ...

Page 27: ...of starting torque Standard I2 t is undesirable because it causes nuisance tripping It allows a very high motor current to develop and will turn the drive off after a short period of time The RMS Current Limit Circuit avoids this nuisance tripping while providing maximum motor protection If the motor is overloaded to 120 of full load 75 of the CL setting the I2 t Timer starts If the motor continue...

Page 28: ...jumpers see Figure 2 2 6 1 AC LINE INPUT VOLTAGE J1 The drive is factory set for 208 230 Volt AC line input Jumper J1 not installed For 115 Volt AC line input install Jumper J1 See Figure 6 1 Figure 6 1 AC Line Input Voltage Selection 208 230 Volt AC Line Input J1 not Installed Factory Setting 115 Volt AC Line Input J1 Installed 2 115VAC J1 A B J1 A J1 B 115VAC J1 A A B J1 B J1 Notes 1 The drive i...

Page 29: ... A MINIMUM OF 5 SECONDS 6 3 1 Manual Start and Reset In Manual Start Mode the drive must be manually restarted after a fault has cleared using the optional Forward Stop Reverse Switch If a Short Circuit or I2 t Fault occurs the drive can be restarted by setting either the On Off AC Line Switch to the OFF position for a minimum of 5 seconds or setting the Forward Stop Reverse Switch to the STOP pos...

Page 30: ...gure 6 4 Figure 6 4 60Hz or 50Hz Motor Selection 60 Hz Motor Operation Factory Setting J4 Installed in 1X Position J5 Installed in 60Hz Position 50 Hz Motor Operation J4 Installed in 1X Position J5 Installed in 50Hz Position 6 4 2 Setting the Drive for Two Times the Rated Motor RPM The drive can also be used to operate the motor up to two times the rated RPM However constant horsepower will result...

Page 31: ...ed in 2X Position J5 Installed in 60Hz Position 100 Hz Output with 50 Hz Motor J4 Installed in 2X Position J5 Installed in 50Hz Position 6 5 RUN FAULT OUTPUT RELAY OPERATION J6 Jumper J6 is factory set to the RUN position for Run operation of the Run Fault Relay For Fault operation of the Run Fault Relay set Jumper J6 to the FLT position See Figure 6 7 Figure 6 7 Run or Fault Output Relay Operatio...

Page 32: ...SES MUST BE WORN HIGH VOLTAGE EXISTS IN THIS DRIVE FIRE AND OR ELECTROCUTION CAN RESULT IF CAUTION IS NOT EXERCISED ALL SAFETY WARNINGS MUST BE READ AND UNDERSTOOD BEFORE PROCEEDING 7 1 MINIMUM SPEED MIN Sets the minimum speed of the motor The MIN Trimpot is factory set to 0 of frequency setting For a higher minimum speed setting rotate the MIN Trimpot clockwise See Figure 7 1 Figure 7 1 Minimum S...

Page 33: ...the ACCEL Trimpot counterclockwise See Figure 7 3 Note Rapid acceleration settings may cause the current limit circuit to activate which will extend the acceleration time Figure 7 3 Acceleration Trimpot Range Shown Factory Set to 1 5 Seconds 7 4 DECELERATION DECEL Sets the amount of time for the motor to decelerate from full speed to zero speed The DECEL Trimpot is factory set to 1 5 seconds For l...

Page 34: ...t to 1 5 Volts Hz which provides excellent speed regulation for most motors To increase the slip compensation rotate the COMP Trimpot clockwise To decrease the slip compensation rotate the COMP Trimpot counterclockwise See Figure 7 4 Figure 7 5 Slip Compensation Trimpot Range Shown Factory Set to 1 5 Volts Hz The slip compensation may be adjusted as follows A Connect an AC RMS ammeter in series wi...

Page 35: ...pot clockwise To decrease the current limit rotate the CL Trimpot counterclockwise See Figure 7 6 Figure 7 6 Current Limit Trimpot Range Figure 7 7 shows the I2 t Trip Time vs Motor Current Also see Section 5 2 UL approved as an electronic overload protector for motors CAUTION If the current limit is adjusted above 160 of the motor nameplate rating this can cause overheating of the motor CAUTION D...

Page 36: ...r nameplate rated current as described above 2 This adjustment must be made within 6 seconds or the I2 t Trip will occur The current limit may be adjusted as follows A Connect an AC RMS ammeter in series with one motor phase B Set the CL Trimpot fully counterclockwise C Adjust the speed setting to 30 D Lock the motor shaft and adjust the CL Trimpot to 160 of the motor nameplate rated current ...

Page 37: ...If the optional Forward Stop Reverse Switch has been installed set it to the FWD or REV position OL LEDs will indicate the drive status as described in Section 9 3 and 9 4 8 2 RESTARTING THE DRIVE AFTER A FAULT HAS BEEN CLEARED The drive monitors four faults Undervoltage Overvoltage Short Circuit at the motor phase to phase and Overload The PC board mounted ST and OL LEDs will indicate the drive s...

Page 38: ...estarted by setting the On Off AC Line Switch to the OFF position for a minimum of 5 seconds 8 2 2 Drive Set for Manual Start and Reset In Manual Start Mode the drive must be manually restarted after a fault has cleared using the optional Forward Stop Reverse Switch If a Short Circuit or I2 t Fault occurs the drive must be restarted by setting either the On Off AC Line Switch to the OFF position f...

Page 39: ...green when the AC line is applied to the drive and the On Off AC Line Switch is set to the ON position 9 3 STATUS LED ST Located on the PC board the ST LED is a green LED which provides indication of a fault or abnormal condition The information provided can be used to diagnose an installation problem such as incorrect input voltage and drive output miswiring It also provides a signal which inform...

Page 40: ...it Off Slow Flash Undervoltage Quick Flash3 On Overvoltage Slow Flash3 On Stop On On Notes 1 Slow Flash 1 second on and 1 second off Quick Flash 0 25 second on and 0 25 second off 2 When the Overload is removed before the I2 t times out and trips the drive the ST LED will flash green and the OL LED will turn off 3 In Manual Restart Mode when the Undervoltage or Overvoltage condition is cleared the...

Page 41: ...OL PROVIDED MUST BE USED AND SAFETY GLASSES WORN FIRE AND OR ELECTROCUTION CAN RESULT IF CAUTION IS NOT EXERCISED 10 1 TROUBLESHOOTING GUIDE Table 10 1 provides information on symptoms possible causes and the suggested troubleshooting solutions for the drive See Chapter 9 for detailed information on LED status indicators 10 2 FAULT RECOVERY The drive monitors four faults Undervoltage Overvoltage S...

Page 42: ...part Motor does not run On Off AC Line Switch is in the OFF position Set the On Off AC Line Switch to the ON position The Main Speed Potentiometer is set to zero speed Set the Main Speed Potentiometer for the desired speed The Main Speed Potentiometer signal input or motor connection are open Verify Main Speed Potentiometer signal input or motor connections The Forward Stop Reverse Switch when ins...

Page 43: ... either of the following methods 1 Disconnect and reconnect the AC power the ST LED must change from quick flashing red to flashing red yellow 2 Set the Main Speed Potentiometer to zero fully counterclockwise 3 Open and close the Forward Stop Reverse Switch or contact or Run Switch or contact See Section 6 3 Reduce load The Acceleration setting may be too fast Reduce the ACCEL Trimpot setting as d...

Page 44: ...red before the drive can be reset 10 3 STARTING THE DRIVE AFTER AN I2 t FAULT HAS BEEN CLEARED The drive can be restarted after an I2 t Fault has cleared by any of the following methods Note If an I2 t Fault occurs the motor may be overloaded Check the motor current with an AC RMS responding ammeter Also the CL setting may be set too low See Section 7 6 10 3 1 Disconnect the AC power Wait 15 minut...

Page 45: ..._________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ ______...

Page 46: ..._________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ ______...

Page 47: ... 315 253 9923 NORTH CAROLINA GREENSBORO 1220 ROTHERWOOD ROAD GREENSBORO NC 27406 PHONE 336 272 6104 FAX 336 273 6628 OHIO CINCINNATI 2929 CRESCENTVILLE ROAD WEST CHESTER OH 45069 PHONE 513 771 2600 FAX 513 772 2219 INTERNATIONAL SALES FORT SMITH AR P O BOX 2400 FORT SMITH AR 72902 PHONE 479 646 4711 FAX 479 648 5895 CANADA EDMONTON ALBERTA 4053 92 STREET EDMONTON ALBERTA T6E 6R8 PHONE 780 434 4900...

Page 48: ...erson caused by items of our manufacture or sale Some states do not allow the exclusion or limitation of incidental or consequential damages so the above exclusion may not apply In any event Baldor s total liability under all circumstances shall not exceed the full purchase price of the control Claims for purchase price refunds repairs or replacements must be referred to Baldor with all pertinent ...

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