Balcrank FUSION 3110-013 Administration Setup Manual Download

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Distributed Control/Zone with PC + Host Terminal

Distributed Control

Keypad

Zone Keypad

Host Dispense Order Communications:

•Flow A:

Zone (ZKP) sends a WO# to the Distributed Control (DCKP)

•Flow C:

DCKP sends the WO# to the Host

•Flow D:

Host sends a validation to DCKP

•Flow E:

DCKP sends a validation to ZKP

•Flow F:

ZKP sends dispense to Meter

•Flow G:

Meter sends result to ZKP

•Flow H:

ZKP sends result to DCKP

•Flow I:

DCKP sends result to Host

•Flow J:

Host sends a validation to DCKP

•Flow K:

DCKP sends result to PC

•Flow L:

PC sends a validation to DCKP

•Flow M:

MK sends work order ticket to printer

Summary of Contents for FUSION 3110-013

Page 1: ...oughly read and understand this manual before installing operating or servicing this equipment ADMINISTRATION SETUP MANUAL FUSION DISTRIBUTED CONTROL FLUID MANAGEMENT SYSTEM Model 3110 013 Distributed...

Page 2: ...pplication and use of the equipment described Should the equipment be used in a manner not specified by Balcrank Products Inc the protection provided by the equipment may be impaired Questions or Serv...

Page 3: ...anagement 14 File Management 16 System Setup 21 System Entity 26 System Product Tree Configuration 29 System Network Tree Configuration 30 System Network Installation Process 32 Process to Modify Add...

Page 4: ...re that there is reliable communications at all times Com munication distances are typically up to 300 feet or more and there is a remote antenna available for situations where multiple buildings are...

Page 5: ...is for connection to an optional printer The cable without any markings is for the host connection All cables have the same pin outs listed below Connections Distributed Control Keypad Plugs 9 pin RS...

Page 6: ...provide the fluid and amount to be dispensed The results of the dispense will then be stored on the PC Distributed Control Dispense with Host Operation In this configuration the PC is used to configur...

Page 7: ...Screen To Logon on to the OMS Distributed Control System enter the 4 digit system password and click he LogOn button The system password is initially set to 0000 and can be changed using the system i...

Page 8: ...down using the bar on the right side of the screen To select an option from the Main menu click on the desired item To return to the Work Order screen click on the LOGO in the upper left hand corner o...

Page 9: ...it The meter must be programmed to dispense in the same unit as the tank The queuing feature of the system allows for work orders to be entered into the system and have the dispense performed at some...

Page 10: ...ect the time frame of historical information to be displayed Use the pull down menu to select a different display option Tank Level Screen The Tank Level screen is for informational purposes only It s...

Page 11: ...f fluid available is based on the summed value Pending WO Screen The pending work order screen shows all the orders in the system that are available to be worked on After a work order is completed the...

Page 12: ...th unit of measure for dispensing from the tank The second section shows the id of the Zone keypad and the Hose Meter id numbers associated to the Zone keypad It also shows the fluid that is to be dis...

Page 13: ...rovides a simple display of the system configuration data Refer to Section System Initialization for detailed information No data can be modified from this screen To return to the main menu options cl...

Page 14: ...pin number and click create Leading zeros must be included in the Pin id number The user name can be up to 16 characters in length Note 8888 is a reserved PIN id and cannot be assigned to a user To d...

Page 15: ...rogram Note DO NOT EXIT X the program The Program will automatically download all user information to the Zone Keypads It is suggested this process take place at the end of the day After completion of...

Page 16: ...ROTOCOL Using the browse feature go to the folder All Saved files are located in the following directory C program files Badger HighEnd Admin High End Export This is the location the user will go to w...

Page 17: ...and file name for the SAVED SETUP FILE Pending WO Screen Standard popup menu for opening a file The File On going WO Open files containing the following tables ALL PENDING WO By opening the files the...

Page 18: ...Open files containing the following tables WORK ORDER RESULTS By opening the files the software will automatically erase and update all the tables content Standard popup menu for saving a file The Fil...

Page 19: ...oftware will automatically erase and update all the tables content Standard popup menu for saving a file The file setup open files contains ALL the tables Standard popup menu for saving a file The fil...

Page 20: ...eleted from the database Be sure that you have selected the time frame you want to keep before clicking the OK button It is recommended that you save the Work Order results using File Export prior to...

Page 21: ...selection and should reflect the geographical region or frequency that you are operating the system in Europe is for 868 mhz operation and the US is for 915 mhz operation The correct selection is requ...

Page 22: ...22 Configuration Screen NOTE Host communication is not covered in this manual...

Page 23: ...mount of time certain screen will appear on the DC Keypad before the DC Keypad will move to the next screen Pressing Enter on the DC Keypad will override this time and the next screen will appear Ente...

Page 24: ...ll appear on the Dispense Keypad every dispense request YES NO selection Timeout Zone Keypad Timeout This timeout is the amount of the Zone Keypad will sit idle no buttons pushed during the dispense r...

Page 25: ...Control Keypad keyboard YES NO selection Default is YES Keypad timeout Zone Keypad Timeout This timeout controls the amount of time the Zone Keypad will wait for the Distributed Control Keypad to ackn...

Page 26: ...and will appear on the screen next to its fluid id number To Modify an existing fluid name type the new name in the box next to the one to be modi fied and click the modify button The name of a fluid...

Page 27: ...en a new Meter is added The Meter address is found on a tag inside the battery compartment of the meter The format of the address is x xxx xxx xxx and is a 10 digit number When the address is entered...

Page 28: ...s in the new dispense keypad address box and click the create button The system will assign it the keypad id number automatically To delete a keypad click the delete box next to the keypad to be remov...

Page 29: ...der the desired fluid branch Then click the add button The tank id tank level and dispensing unit will then be displayed below the fluid id When a tank has been associated to a fluid it will no longer...

Page 30: ...o A Zone keypad must first be defined in the entity Zone keypad table by entering the unique id number found on the back of the keypad Tank and meter ids must also have been previously added in the en...

Page 31: ...the Zone keypad The key thing to remember is that a hose meter id can only be associated to one Zone keypad When the hose meter is selected from the list it will no longer be included in the pull down...

Page 32: ...ions interface program between the Distributed Control Keypad and the PC 1 The KPS icon is located at the bottom right hand corner of the screen 2 Double click on the icon and the program will appear...

Page 33: ...54 Flow 7C Network configuration terminated Ok 09 08 03 13 39 54 Starting listener 09 08 03 13 39 54 Listener is down 09 08 03 13 39 55 Starting listener 09 08 03 13 39 55 Listener is down 09 08 03 13...

Page 34: ...EXIT X the program The Program will automatically Re initialize and download all of the USER information to the Zone Keypads It is suggested this process take place at the end of the day After complet...

Page 35: ...ize the KPS program Note DO NOT EXIT X the program The Program will automatically send a test communications frame to the Distributed Control Keypad If there is a problem in the communications the dis...

Page 36: ...ached from the meter 5 Press MODIFY 6 Insert Hose Meter in the Network Tree Open The KPS program 1 Double click on the KPS icon on bottom corner of the screen 2 Under Edit click on the INIT 3 Minimize...

Page 37: ...the KPS program When the KPS program is running the icon will look like this If KPS is not running the KPS icon will have a RED slash through it or there will be no icon displayed in the lower right...

Page 38: ...this mode the DK will request WO validation from the MK how ever the DK will continue with the WO process if there is no communications with the MK To Enter the Emergency Mode 1 Enter the Supervisor...

Page 39: ...number for validation the Zone Keypad DK displays Action When the PC Host connection with the Distributed Control Keypad has failed the Distributed Control Keypad may be put into an Emergency Mode of...

Page 40: ...is rees tablished with the MK All WO result data will be automatically transmit to the MK and PC at that time Zone Keypad Communications Test Archive on PC YES NO To test DK communication with MK 1 En...

Page 41: ...DCKP sends the WO to the PC Flow D PC sends a validation to DCKP Flow E DCKP sends a validation to ZKP Flow F ZKP sends dispense to Meter Flow G Meter sends result to ZKP Flow H ZKP sends result to DC...

Page 42: ...CKP sends the WO to the Host Flow D Host sends a validation to DCKP Flow E DCKP sends a validation to ZKP Flow F ZKP sends dispense to Meter Flow G Meter sends result to ZKP Flow H ZKP sends result to...

Page 43: ...43 Notes...

Page 44: ...Lubrication Equipment Accessories User Price List Refer to the Balcrank web site www balcrank com for a copy Any equipment returned to Balcrank must have the Warranty Service Claim number WSC clearly...

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