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Bailey E96-213, Manual

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TROUBLESHOOTING

ON-BOARD DIAGNOSTICS

I-E96-213A   

6 - 3

ON-BOARD DIAGNOSTICS

The on-line diagnostics feature is another troubleshooting tool.
This tool enables the user to verify the module's components
and circuitry.

Diagnostic routines are selected with the module's
dipswitches; results are displayed on the front panel LEDs.
Tests can be run once or continuously, by group or
individually.

A typical example: The user sets the dipswitches to select a
test, resets the module, and observes the results on the LEDS.
He then selects another test.

Some diagnostic tests require an additional module (e.g., slave
or another MFC).

Setup and explanations are explained in subsequent
paragraphs.

Switch Selection

Switches SW 3 and SW 4 are used to determine which diagnos-
tic test to run, and how to run it. See Figure 

3-1

 for switch

locations.

SW 3 pole 1 must always be in the 1 (OFF/OPEN) position. Pole
2 must be set to the 1 (OFF/OPEN) position to put the MFC in
the Diagnostic Mode. Poles 3 through 8 are not used in diag-
nostics except in the Module Address Select Test (Test ID 14). 

SW 4 poles 1 through 6 select the diagnostic test to run. Pole 1
is the least significant bit (LSB) with a binary weight of 1, while
pole 6 is the most significant bit (MSB) with a binary weight of
32. Refer to Table 

6-2

 for test IDs and Table 

6-3

 for digital slave

setup for diagnostics IDs.

SW 4 pole 7 selects a HALT ON ERROR feature when continu-
ous operation is selected.

SW 4 pole 8 selects continuous mode which means the selected
test is executed continuously. Each successful completion of
the test increments a test pass counter and is displayed on the
front panel LEDs (likewise for failures).

Summary of Contents for E96-213

Page 1: ... Process Control and Automation Solutions from Elsag Bailey Group E96 213 Multi Function Controller IMMFC05 ...

Page 2: ...MENTS ÉLECTRONIQUES SONT SENSIBLES AUX PERTURBATIONS PAR FRÉQUENCE RADIO DES PRÉCAUTIONS DEVRONT ÊTRE PRISES LORS DE L UTILISATION DU MATÉ RIEL DE COMMUNICATION PORTATIF LA PRUDENCE EXIGE QUE LES PRÉCAUTIONS À PRENDRE DANS CE CAS SOIENT SIGNALÉES AUX ENDROITS VOULUS DANS VOTRE USINE PERTURBATIONS DU PROCÉDÉ L ENTRETIEN DOIT ÊTRE ASSURÉ PAR UNE PERSONNE QUALIFIÉE EN CONSIDÉRANT L ASPECT SÉCURITAIRE...

Page 3: ...e Multi Function Controller Module MMFC05 Related hardware such as I O slave modules termination units etc are also presented A complete list of hardware doc uments is listed in Section 1 under the Reference Documents heading Carefully read this document before putting the module into operation ...

Page 4: ...nal 7 1 Original 8 1 Original 9 1 through 9 3 Original A 1 through A 9 Original B 1 through B 3 Original C 1 through C 3 Original D 1 through D 3 Original When an update is received insert the latest changed pages and dispose of the super seded pages NOTE On an update page the changed text or table is indicated by a vertical bar in the outer mar gin of the page adjacent to the changed area A chang...

Page 5: ...IC WARNINGS Disconnect power before installing dipshunts for slave modules on the MMU backplane slave expander bus Failure to do so could result in severe or fatal shock p 3 6 Strict adherence must be made with regard to the rules set forth in this document Follow all steps in the sequence given and at no time change configurations or remove the module before the LEDs instruct you to do so Failure...

Page 6: ...S D ORDRE SPÉCIFIQUE Couper l alimentation avant d installer les dipshunts sur la plaque arriere du chassis de montage de modules MMU Toute negli gence a cet egard constitue un risque de choc pouvant entrainer des blessures graves voire moretlles p 3 6 Les procedures decrites dans ce document doivent etre suivies a la lettre Respecter l ordre des etapes et ne jamais apporter de changements a la co...

Page 7: ...ODUCTION 2 1 MODULE DESCRIPTION 2 1 Microprocessor 2 1 Clock Timer 2 2 Memory 2 2 Slave Expander Bus 2 2 I O Section 2 2 Module Bus 2 3 Redundancy Link 2 3 Station Link 2 3 COMMUNICATION 2 3 Data Transfer on Slave Expander Bus 2 3 SECURITY FUNCTIONS 2 4 Hardware Module Security Functions 2 4 Internal Software Security Functions 2 4 Control Software Security 2 4 I O Security 2 5 SECTION 3 INSTALLAT...

Page 8: ...s LED 5 2 OPERATING MODES 5 3 Execute Mode 5 3 Configure Mode 5 3 Error Mode 5 3 Diagnostic Mode 5 4 SECTION 6 TROUBLESHOOTING 6 1 INTRODUCTION 6 1 ON BOARD DIAGNOSTICS 6 3 Switch Selection 6 3 STATUS WORD DISPLAYS 6 5 EDGE CONNECTOR PIN OUTS 6 7 SECTION 7 MAINTENANCE 7 1 INTRODUCTION 7 1 MAINTENANCE SCHEDULE 7 1 SECTION 8 REPAIR REPLACEMENT PROCEDURES 8 1 INTRODUCTION 8 1 MODULE REPLACEMENT 8 1 S...

Page 9: ...e A 7 APPENDIX B NTMF01 TERMINATION UNIT CONFIGURATION B 1 INTRODUCTION B 1 CONFIGURING NTMF01 B 2 CABLE CONNECTIONS B 3 APPENDIX C NIMF01 TERMINATION MODULE CONFIGURATION C 1 INTRODUCTION C 1 CONFIGURING NIMF01 C 2 CABLE CONNECTIONS C 3 APPENDIX D NIMF02 TERMINATION MODULE CONFIGURATION D 1 INTRODUCTION D 1 CONFIGURING NIMF02 D 2 CABLE CONNECTIONS D 3 ...

Page 10: ...lave Expander Bus Pin Outs 6 7 6 8 Edge Connector P3 Field I O Pin Outs 6 7 7 1 Maintenance Schedule 7 1 8 1 Recommended Spare Parts List 8 1 List of Figures No Title Page 1 1 IMMFC05 Application Example 1 1 2 1 IMMFC05 Block Diagram 2 1 3 1 User Configured Switch Locations 3 3 5 1 MFC Faceplate Pushbuttons and Indicators 5 1 9 1 IMMFC05 Firmware Revision Level Location 9 2 A 1 LED Legend A 3 A 2 ...

Page 11: ...USER This manual is a guide for the system engineer or technician who configures operates or maintains the MFC in a system It explains the start up and service Follow the steps in this man ual closely to maintain and use the MFC properly Figure 1 1 IMMFC05 Application Example MFC MFC COMMUNICATION HIGHWAY OR PLANT LOOP RIO SLAVE I O SLAVE I O SLAVE I O SLAVE I O SLAVE RIO SLAVE TU TU TU TU TU TU O...

Page 12: ...to the primary module In a redundant setup one module is the primary It performs computations runs control functions etc The other the backup module monitors tracks the primary The backup copies the primary control lers outputs and waits in a hot standby mode There is con stant communication between the primary and the backup module If the primary module should fail the backup assumes immediate co...

Page 13: ...ion content Introduction An overview of module capabilities electronic specifications glossary of unique terms and related documents Description and Operation Explains data transfer and security functions handled by the hardware and software Installation Preparatory steps switch settings etc to complete before put ting the module into service Additional termination informa tion is in the appendice...

Page 14: ... to Section 9 for steps to order replacement parts and additional services REFERENCE DOCUMENTS Documents listed below discuss hardware and software related to the IMMFC05 Refer to them as needed Number Document I E93 900 20 I E96 117 I E96 303 Function Code Application Manual Analog Control Station IISAC01 Analog Output Station IMASO01 I E96 304 I E96 306 I E96 307 Analog Slave Input Module IMASI0...

Page 15: ...n code Function Code Defines operation s to be done e g AND OR PID LSB Least Significant Bit of MFC error code MCS Management Command System a CRT based operator monitor and control console also used in configuration MFT Machine Fault Timer reset by the processor during normal operation If there is an error the MFT times out and the module stops Module Bus Serial communication link between Multi F...

Page 16: ...o 20 mA 1 to 5 VDC and 4 digital outputs 24 VDC Digital Slave Input Module IMDSI02 L Supplies 16 contact inputs of 24 VDC 125 VDC or 120 VAC Pulse Counter IMDSM04 H Supplies 8 input channels that determine the count frequency or period of pulse or sine wave inputs Digital Slave IMDSM05 H Interfaces the MFC to up to 8 Digital Logic Stations Digital Slave Output Module IMDSO01 L IMDSO02 L IMDSO03 L ...

Page 17: ...redundancy is required Microprocessor 68000 at 12 MHz Memory 128 Kbytes EPROM 128 Kbytes Static RAM 64 Kbytes Nonvolatile RAM NVM battery backed Redundancy Link 1 RS 422 link at 25 kbaud Station Link 1 RS 422 link at 5 kbaud Power Consumption 1 3 Amps max at 5 VDC 6 5 Watts Mounting Occupies one slot in standard INFI 90 Module Mounting Unit MMU Environmental Ambient Temperature 0o to 70o C 32o to ...

Page 18: ...operation and control The processor s operating system instructions and the function code library reside in the read only memory ROM Since the processor is responsible for total operation it communicates with all func tional blocks The processor also does one other critical task It constantly re triggers the Machine Fault Timer MFT circuit If the processor or software fails and the MFT is not rese...

Page 19: ...the module mounting unit It is an eight bit parallel bus that provides the communication path for I O data from slave modules It can support up to 64 low power slaves both Network 90 and INFI 90 The bus uses Bailey Controls designed protocol to ensure data integrity The bus bandwidth is 500 kilobytes per second I O Section The I O Section interface allows the processor to read the switches that te...

Page 20: ...nation module for control stations via the NTMF01 or NIMF01 and the cable NKSE01 COMMUNICATION The IMMFC05 has four communication channels module bus slave expander bus Control Station Link Redundancy Link Through the module bus the MFC can communicate with other control modules in its process control unit PCU The slave expander bus is an 8 bit parallel bus located on the MMU backplane It provides...

Page 21: ...g slave expander bus clock If a timeout occurs the hardware generates an interrupt or halt depending upon whether the MFC is a pri mary or backup Internal Software Security Functions Two functions are handled by the internal software Module Diagnostics and Module Status Check Module diagnostics are done when the MFC is powered up If a problem is detected the error is displayed on the front panel L...

Page 22: ...t valid value it had for the process point before the quality went bad The MFC then writes the bad quality infor mation to its module status bytes and starts an OIS or MCS alarm Station and redundancy failures are also noted in the module s status bytes Since the status bytes are always available at the communication module in the same PCU as the MFC it is also available to the OIS or MCS console ...

Page 23: ...dules The kit is designed to connect a technician and the static dissipative work surface to the same ground point to pre vent damage to the modules by electrostatic discharge Special Handling The MFC uses CMOS devices Follow the special handling pro cedures below 1 Keep the module in the special antistatic bag until you are ready to install it in the system Save the bag for future use 2 Ground th...

Page 24: ...ious optional routines Table 3 2 lists the settings and routines See Figure 3 1 for switch location NOTES 1 When redundancy is used switches 1 through 7 on the redun dant MFC are set the same as the primary MFC 2 Record your settings in the USER SETTINGS column Table 3 1 Switch SW3 Module Address Address Switch Position 1 2 3 4 5 6 7 8 Address Switch Position 1 2 3 4 5 6 7 8 Address Switch Positio...

Page 25: ...hile moving free space to the bottom this is known as compacting Leave switch OPEN insert module into MMU When front panel LEDs 1 2 and 4 are ON remove the module put the switch in the CLOSED position reinsert the module The MFC goes into the CONFIGURE mode and with a compacted configuration 1 7 0 Initialize NVM erase configuration Leave switch OPEN insert module into MMU When front panel LEDs 1 2...

Page 26: ...rm a default MFC format operation All remaining poles must be in the ON closed logic 0 position NOTE This Step DELETES the configuration and all files 2 Reset the module The Status LED turns red and LEDs 1 through 6 illuminate 3 Set dipswitch SW 4 to its original or permanent setting 4 Reset the module 5 Reload Plant Loop Environment configuration SPECIAL OPERATIONS The special operations feature ...

Page 27: ...FC 1 Verify the slot assignment of the module Table 3 3 Switch SW4 Special Operations Pole Value 1 128 2 64 3 32 4 16 5 8 6 4 7 2 8 1 Special Operation Description 1 0 0 0 0 0 0 0 0 Reserved Do not use If you use this setting your module may not operate properly 1 1 0 0 0 0 0 0 1 Reserved for future options Not used at this time 1 0 1 0 0 0 0 0 2 Initialize NVRAM configuration space 1 1 1 0 0 0 0 ...

Page 28: ...ws on faceplate The mod ule is in place when the notch on each screw is vertical and the open end is pointing toward the center of the module 6 Connect the hooded end of the cable from the NTMF01 Ter mination Unit or NIMF01 Termination Module to the P3 card edge connector of the MFC The green Status LED should illuminate If it does not refer to Section 6 The module is now ready to be configured Fo...

Page 29: ...lock 2 047 is reserved NOTE The total number of blocks actually configurable for user selected functions depends on several critical factors Execution time bytes of NVM and RAM degree of complexity etc Refer to the Function Code Application Manual E93 900 20 for utilization factors for each function code The following example uses three function blocks and three dif ferent execution times The step...

Page 30: ...tiply 2 Segment Control blocks by 60 bytes per block 120 bytes of NVM d Add products 7 380 2 460 120 9 960 bytes of NVM There are 29 496 bytes available at the beginning There are 19 536 bytes of NVM remaining 5 Calculate the amount of RAM the configuration uses a PID blocks use 116 bytes Therefore multiply 205 PID blocks by 116 23 780 bytes RAM b Square Root blocks use 44 bytes Therefore multiply...

Page 31: ...0 024 0 093 seconds of CPU time The result of this calculation gives the user the amount of CPU time that the low priority control functions use during execu tion every 2 seconds 7 Calculate the amount of CPU time used by normal priority loops of control functions a Determine the number of times the normal priority loops run during the amount of CPU time specified In this example multiply 4 times ...

Page 32: ...presents CPU time used by one pass of the high priority loop d Multiply 20 times per second by 2 seconds 40 times in 2 seconds number of times the high priority loops are run within maximum CPU time allotted e Multiply 0 00465 by 40 0 186 seconds the amount of CPU time the high priority loops use within the 2 second maximum 9 Add the final products 0 093 CPU seconds used by low priority loops 0 74...

Page 33: ...ay memory S2 Yes 0 000 Real 3 Full Memory display address most significant byte of address S3 Yes 0 000 Real 3 Full Memory display address middle byte of address S4 Yes 0 000 Real 3 Full Memory display address least significant byte of address Tune a yes indicates that these specifications can be altered during execution Table 4 3 Function Code 81 Block Outputs System Constraints Block Number Data...

Page 34: ... Units Tune Lock 0X Tuning allowed 1X Tuning not allowed Time Units X1 Seconds X2 Minutes S2 Yes 250 Real 3 Full Target period seconds minutes S3 No 0 Int 2 0 to 32 767 Segment priority 0 lowest S4 No 1 Int 2 0 to 32 767 Checkpoint period number of cycles per checkpoint S5 No 0 Int 1 0 to 1 PID reset mode 0 normal 1 external S6 No 10 000 Real 3 Full PID maximum derivative gain S7 No 1 000 Real 3 0...

Page 35: ... that the segment is running A continual upward ramp indicates that the segment is not running This occurs when higher priority segments consume all the processor time or when a BASIC program is waiting for operator input in an infinite loop or aborted because of some error condition N 2 Processor utilization in percent N 3 Checkpoint overrun count number The number of cycles executed over that sp...

Page 36: ... 3 0 to 9 2E18 Base module bus I O period for MFC in seconds S3 Yes 0 Int 2 0 to 1 Redundant MFC configuration flag 0 no redundancy 1 redundancy S4 Yes 15 000 Real 3 0 0 Module start up time in seconds S5 No 250 Real 3 0 0 Logic Station poll rate in seconds S6 No 0 Int 1 0 to 1 SOE monitor time sync flag 0 inhibit sync of SOE monitor to time of day 1 sync of SOE monitor to time of day Table 4 7 Fu...

Page 37: ...ttons through holes in the faceplate Each does a different function See Figure 5 1 for locations Stop Pushbutton The Stop pushbutton Forces the MFC to finish all Nonvolatile Memory write operations Completes data transfers over the Slave Expander Bus Figure 5 1 MFC Faceplate Pushbuttons and Indicators GROUP LEDS STATUS LED RESET PUSHBUTTON STOP PUSHBUTTON T00025A IMMFC05 1 2 3 4 5 6 7 8 STOP ...

Page 38: ...rating and error information Group LEDs Group LEDs are numbered 1 through 8 LED 1 is the LSB LED 8 the MSB of the error code Illuminated LEDs display error codes and operating modes This information is in Table 6 1 in Section 6 Status LED The Status LED is a red green LED that shows the MFC oper ating condition It has four possible states Off When the MFC is not powered Solid Green When the MFC is...

Page 39: ...ure Mode is used to enter or modify the user s con trol strategy In this mode function blocks can be added mod ified or deleted by using any of the standard INFI 90 configuration tools MCS OIS CIU CTT CTM Workstation When the MFC is in the Configure mode Slave analog outputs hold their current values Slave digital outputs are de energized or hold last value refer to specific slave instructions for...

Page 40: ...llows the module to execute ROM based diagnostics It is important to note that in certain instances these diagnostics may erase the configuration Therefore ensure that a backup configuration exists Refer to Section 6 for details NOTE The MFC is off line during the diagnostic mode ...

Page 41: ...ary configuration and is ready None 0 0 0 0 0 0 0 1 01 NVM checksum error Reset SW4 contact 7 or replace NVM 0 0 0 0 0 0 1 0 02 Analog input calibration error Check IMCIS02 slave switch settings Check dipshunt configurations on NTCS02 T U Also check specifications of applicable function codes 0 0 0 0 0 0 1 1 03 Slave status error wrong type or not responding Check switch settings on slave modules ...

Page 42: ... module configured for Plant Loop is on INFI NET Superloop Refer to SETUP FOR COMMUNICATION HIGHWAY ENVIRONMENT in Section 3 0 0 1 0 0 0 0 0 20 Inconsistent FORMAT TABLE data caused by a configuration restore operation Put MFC in Configure mode and retry the Restore operation 0 0 1 1 0 0 0 0 30 Primary active during fail over attempt Replace primary with new module 0 0 1 1 0 0 0 1 31 Memory CPU fa...

Page 43: ... determine which diagnos tic test to run and how to run it See Figure 3 1 for switch locations SW 3 pole 1 must always be in the 1 OFF OPEN position Pole 2 must be set to the 1 OFF OPEN position to put the MFC in the Diagnostic Mode Poles 3 through 8 are not used in diag nostics except in the Module Address Select Test Test ID 14 SW 4 poles 1 through 6 select the diagnostic test to run Pole 1 is t...

Page 44: ...tall 13 1 0 1 1 0 0 Yes MFC Expander Bus 14 0 1 1 1 0 0 Yes Verifies Expander Bus communications This test requires a IMDSM05 Digital Slave Refer to Digital Slave Setup for configuration Redundancy Link Primary 16 0 0 0 0 1 0 Yes Tests communication link between redundant MFCs This test requires a NKMF02 cable between the primary and secondary modules The LED display on the secondary module is not...

Page 45: ...0 0 1 1 1 1 0 No Test interrupt displays 3F hex LEDs 1 6 illuminate MFC Mode Pri mary 32 0 0 0 0 0 1 No Successful completion displays 55 hex on front panel LEDs Requires NKMF02 cable between primary and secondary Also requires IMDSM05 digital slave Refer to STATUS WORD DISPLAYS in this Section MFC Mode Sec ondary 33 1 0 0 0 0 1 Yes Displays count of messages received Table 6 2 Diagnostic Test IDs...

Page 46: ... Yes Digital Station Status 0 OK 1 Bad Bytes 3 5 3 01 02 03 05 06 08 0F 10 4 01 02 03 FF 5 NVM Error Write Failure Checksum Failure Bad Data Reset During Write Analog Input Reference Error 1 2 Block number of Control Interface Slave block Missing Slave Module or Slave Expander Board 1 2 Block number of slave module or Digital Station Configuration Error undefined block 1 2 Block making reference C...

Page 47: ...true Data Bit D3 low true Data Bit D5 low true Data Bit D7 low true Clock Slave Expander Bus Default 2 4 6 8 10 12 Data Bit D0 low true Data Bit D2 low true Data Bit D4 low true Data Bit D6 low true Sync Slave Expander Bus Reset Table 6 8 Edge Connector P3 Field I O Pin Outs Pin Signal Pin Signal 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 SAC DCS Link Redundancy Link Transmit Data Redundancy Link Receive...

Page 48: ... Perform the tasks in Table 7 1 at the specified intervals Table 7 1 Maintenance Schedule Task Interval Clean and tighten all power and grounding connections Every 6 months or during plant shutdown whichever occurs first Use a static safe vacuum cleaner to remove dust from Modules Module Mounting Unit Fan Assembly Power Entry Panel Every 6 months or during plant shutdown whichever occurs first ...

Page 49: ...just removed 4 Hold the module by the faceplate and slide it into the slot push until the rear edges are firmly seated in the backplane connectors 5 Turn the two concentric screws one half turn clockwise to lock the module into the Module Mounting Unit The module is locked when the notches on the front of the knobs are pointing toward the middle of the module Table 8 1 Recommended Spare Parts List...

Page 50: ...criptions from Renewal Parts sections of pertinent equipment manuals Parts which do not have a description provided must be ordered from your nearest Bailey Controls sales service office Recommended spare parts lists including prices on standard assemblies are available through your nearest Bailey Controls sales service office Ordering an MFC When ordering a Multi Function Controller Module for a ...

Page 51: ...ock 13 output is shown 5 0 0 0 Firmware Revision Level 00 A_0 Hardware Revision Level Module Nomenclature 5 IMMFC05 Call your Bailey Controls Sales Representative with this infor mation tell him you want the latest version TRAINING Bailey Controls has a modern training center equipped to pro vide service and repair instruction which is available for in plant training of customer personnel Specific...

Page 52: ... copies of this publication can be obtained through your nearest Bailey Controls sales ser vice office If any questions arise on the ordering procedure please con tact your Bailey Controls representative Our Global Technical Support Department is also available to answer your technical questions at 1 800 4 BAILEY ...

Page 53: ... new configuration while the original primary MFC takes the backup role During start up of the new configuration in the backup MFC the present values of all process outputs in the primary MFC are used This feature permits bumpless transfer of control to the new configuration SETUP On line configuration of redundant MFCs requires two consec utive module bus addresses to be reserved In normal opera ...

Page 54: ...ific interface device determines how module status is acquired For example using an operator interface station OIS the status is polled by selecting the module in the PCU status display selected from the system status display With an EWS using CAD TEXT software the problem report option must be selected Note that this option does not continuously poll for module status The EWS operator may have to...

Page 55: ... backup and primary cycles For clarity the term backup MFC will always refer to the origi nal backup MFC and the term primary MFC will always refer to the original primary MFC When the roles are reversed for either unit their status will be carefully noted Legend Primary Backup Module Address n n 1 Second Module Status Byte Bit 7 6 5 4 3 2 1 0 0 1 x x 0 x 0 x Bit 7 6 5 4 3 2 1 0 1 0 x x 1 x 0 x LE...

Page 56: ... 1 00xx0x0x 10xx0x0x z z z 1 Save a copy of the old configuration This enables it to be easily restored if necessary Figure A 2 Backup MFC Operation Cycle CHECKPOINT DATA IS COMPLETE 4 BACKUP EXT 3 BACKUP EXT 2 BACKUP CFG 1 BACKUP EXT 2A BACKUP ERR 9 PRIMARY EXT 8 PRIMARY EXT 7 BACKUP EXT 6 BACKUP EXT 5 BACKUP EXT T00040A LEGEND EXT EXECUTE MODE CFG CONFIGURATION MODE ERR ERROR MODE BUSCLK LOSS OF...

Page 57: ...rules are strictly enforced by the module 1 Blocks can only be added in the block space at the end of a segment 2 A block existing in the primary MFC cannot be deleted 3 A specification change cannot be made to a block already exist ing in the primary MFC if that change effects the module utilization factor change memory requirements 4 Do not attempt to change segment control block priority 5 Comp...

Page 58: ...s detected in the old configuration refer to Step 9 However the primary MFC still indicates that no backup is available when the con figuration is different Additional configuration changes can be made by entering CONFIGURE mode Step 2 If no changes have been made at this point a stop and reset returns the backup MFC to Step 1 Primary Backup n n 1 01xx0x0x 00xx1x0x z z 6 A stop and reset at this s...

Page 59: ...rimary MFC currently acting as the hot backup tells it to get a copy of the new configuration The pri mary MFC must be stopped and reset at this point in order for the cycle to complete Primary Backup n n 1 10xx0x0x 00xx0x0x z z z 11 After the backup MFC copies the new configuration into the primary MFC this cycle is complete The backup MFC is now serving as the primary MFC while the primary handl...

Page 60: ... backup can take control using the old configuration and block output information returns to Step 1 Primary Backup n 1 n 00xx0x0x 00xx1x0x 5 5 4 Stopping and resetting the primary MFC currently acting as the hot backup tells it to get a copy of the new configuration Step 9 of the backup cycle Primary Backup n 1 n 10xx0x0x 00xx0x0x z z z 5 When the new configuration has been copied the backup MFC h...

Page 61: ... Cycle 1 PRIMARY EXT 2 PRIMARY EXT 6 BACKUP EXT SHUTDOWN REQUESTED 3 HOT BACKUP EXT 4 BACKUP EXT 5 BACKUP EXT COPY THE PRIMARY S CONFIGURATION STEP ROLE MODE LEGEND EXT EXECUTE MODE BUSCLK LOSS OF BUS CLOCK TP50245A CHECKPOINT DATA IS COMPLETE BUSCLK BUSCLK SHUTDOWN COMPLETE RESET ...

Page 62: ...he termination unit configure the outputs Figure B 1 shows the input connectors dipshunts and output ports on the termination unit Figure B 1 NTMF01 Termination Unit T00012A DTE DCE DTE DCE P1 P3 E3 E2 P2 P5 P6 P1 CONNECTOR P3 CONNECTOR XU1 DIPSHUNT XU4 DIPSHUNT TERMINAL PORT PRINTER PORT XU1 DIPSHUNT XU3 DIPSHUNT 24 VDC COMMON STATION COMMUNICATION P2 CONNECTOR CR23 MCA A ACTIVE CR22 MCA B ACTIVE...

Page 63: ...t Configuration Multi Function Controller Module IMMFC03 04 05 NKTU01 Sequential Events Recorder IBM PC COMPAQ Compatible Computers Terminals VT1XX ADM3 VISUAL 50 WYSE WY50 TELEVIDEO IBM Registered trademark of International Business Machines Corporation COMPAQ Registered trademark of COMPAQ Computer Corporation Figure B 2 NTMF01 Dipshunt Configurations DIPSHUNTS XU1 XU2 NOT USED XU3 1 2 3 4 5 6 8...

Page 64: ...m the NTMF01 to the MFC and the output devices The output devices are the monitor printer and Control Station Termination Unit NTCS02 Figure B 3 NTMF01 Cable Connections IMMFC03 04 05 P3 IMMFC03 04 05 P3 PRINTER T00014A TERMINAL P1 P3 PRINTER PORT TERMINAL PORT P2 P1 P3 P5 P4 P2 NTCS02 NTMF01 NKTU01 NKTU01 RS 232 C RS 232 C NKSE01 ...

Page 65: ...puts For redundant systems the MFC module uses both an NIMF01 and NIMF02 to connect with output devices refer to Appendix D Dipshunts on the termination module configure the outputs Figure C 1 shows the dipshunts input connectors and output ports on the termination module Figure C 1 NIMF01 Termination Module 3 5 2 4 1 TERMINAL 1 J3 SOCKET T00015A TERMINAL 5 LED TERMINAL PORT PRINTER PORT DIPSHUNTS...

Page 66: ...Type Dipshunt Configuration Multi Function Controller Module IMMFC03 04 05 NKTU02 or NKTM01 Sequential Events Recorder IBM PC COMPAQ Compatible Computers Terminals VT1XX ADM3 VISUAL 50 WYSE WY50 TELEVIDEO IBM Registered trademark of International Business Machines Corporation COMPAQ Registered trademark of COMPAQ Computer Corporation Figure C 2 NIMF01 Dipshunt Configuration DIPSHUNTS XU1 XU2 NOT U...

Page 67: ...nd the output devices The output devices are the monitor printer and control station termination module NICS01 Figure C 3 NIMF01 Terminal Assignments TERMINAL NUMBER SERIAL LINK 1 GND 2 COM 3 24 VDC 4 5 T00016A Figure C 4 NIMF01 Cable Connections T00017A P3 P1 NKTM01 OR NKTU02 TERMINAL PORT TB TB 5 22 4 21 PRINTER PORT NIMF01 NICS01 SERIAL LINK IMMFC03 04 05 ...

Page 68: ...ant systems the primary MFC module uses an NIMF01 and the redundant MFC uses the NIMF02 to connect output devices Dipshunts on each termination module configure the outputs The green LED lights on the active termination module Figure D 1 shows the dipshunts input connectors and output ports on the termination module Figure D 1 NIMF02 Termination Module 3 2 1 TERMINAL 1 J3 SOCKET T00018A LED TERMIN...

Page 69: ...es To Connecting Cable Application Signal Type Dipshunt Configuration Multi Function Controller Module IMMFC03 04 05 NKTU02 or NKTM01 Sequential Events Recorder IBM PC COMPAQ Compatible Computers Terminals VT1XX ADM3 VISUAL 50 WYSE WY50 TELEVIDEO IBM Registered trademark of International Business Machines Corporation COMPAQ Registered trademark of COMPAQ Computer Corporation Figure D 2 NIMF02 Dips...

Page 70: ...witching between the two termination modules NIMF02 con nects to an NICS01 through a twisted pair between the serial termination blocks on each module This provides a communi cation link between a multi function controller and a control station Figure D 3 NIMF02 Terminal Assignments TERMINAL NUMBER 1 GND 2 COM 3 24 VDC T00019A Figure D 4 NIMF02 Cable Connections T00020A P3 P3 P1 P1 NKTM01 OR NKTU0...

Page 71: ...8756 ASIA PACIFIC 152 Beach Road Gateway East 20 04 Singapore 189721 Telephone 65 391 0800 Telefax 65 292 9011 EUROPE AFRICA MIDDLE EAST Via Puccini 2 16154 Genoa Italy Telephone 39 10 6582 943 Telefax 39 10 6582 941 GERMANY Graefstrasse 97 D 60487 Frankfurt Main Germany Telephone 49 69 799 0 Telefax 49 69 799 2406 Form I E96 213A Litho in U S A 1190 Copyright 1990 by Elsag Bailey Process Automati...

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