Arjo Enterprise E8000X, Service Manual

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Servicing Instructions Enterprise E8000X Service Manual
Page 66
22 Foot End Split Side Rail - Replacement
This section describes how to replace the foot end split side rail. Reference is made throughout this
“Electrical Assembly” on page 22, Figure 20 on page 61 and Figure 21 on page 63.
22.1 Removal
To remove the foot end split side rails:
22.1.1 Prize off the retaining strip from the front of the junction box (“Electrical Assembly” on page 22,
Item 4) and (Fig 3, Item 13). Unplug the foot end extension cable (“Electrical Assembly” on
page 22, Item 21) from the junction box.
22.1.2 Undo the hex head screw (Fig 21, Item 11), collect the washer (Fig 21, Item 10) and remove
the cable tie from the extension cable.
22.1.3 Use the hoist to support the split side rail. Slacken the two socket head set screws
(Fig 20, Item 13) in the split side rail upper arms (Fig 20, Item 8) and (Fig 20, Item 9). Drive out
the upper arm pivot pin (Fig 13, Item 1) and collect the spacer (Fig 20, Item 12).
22.1.4 Slacken the socket head set screw (Fig 20, Item 13) in the split side rail lower arm
(Fig 20, Item 4). Drive out the split side rail lower arm pivot (Fig 20, Item 6).
22.1.5 Lift the split side rail release lever to retract the plungers (Fig 20, Item 1) and (Fig 20, Item 2)
and remove the foot end split side rail module (Fig 21, Item 1) or (Fig 21, Item 2) from the bed.
If necessary, prize off the split side rail bearing plates (Fig 21, Item 6) and (Fig 21, Item 7).
22.2 Installation
To install the foot end split side rails:
22.2.1 Fit the split side rail bearing plates (Fig 21, Item 6) and (Fig 21, Item 7) if removed previously.
Use the split side rail plungers (Fig 20, Item 1) and (Fig 20, Item 2) to position the foot end split
side rail assembly (Fig 21, Item 1) or (Fig 21, Item 2) on the bed.
22.2.2 Line up the lower fixing holes in the split side rail lower arm (Fig 20, Item 4) with the
corresponding holes on the sub-frame assembly. Drive in the lower arm pivot (Fig 20, Item 6).
Tighten the set screw (Fig 20, Item 13) in the lower arm, ensuring that it engages the groove
on the lower arm pivot pin.
22.2.3 Install the spacer (Fig 20, Item 12) and drive in the upper arm pivot pin (Fig 20, Item 11).
Tighten the two set screws (Fig 20, Item 13) in the split side rail upper arms (Fig 20, Item 8)
and (Fig 20, Item 9), making sure they engage in the grooves in the upper arm pivot pin.
22.2.4 Fit the cable tie over the extension cable (“Electrical Assembly” on page 22, Item 21), and
secure it below the split side rail with a washer (Fig 21, Item 10) and hex head screw
(Fig 21, Item 11). Check that the extension cable runs freely through the P-clip.
22.2.5 Plug the extension cable into the junction box (“Electrical Assembly” on page 22, Item 4) and
(Fig 3, Item 13). Clip the retaining strip into position on the junction box.