3-47
3
CC674
7. Place a washer on each end of the gear shift shaft;
then install the shaft assembly making sure the two
holes on the end of the shaft are positioned vertically.
8. Insert the two shift forks into the sliding dogs noting
the direction of the tabs from disassembling; then
install the shift fork shaft.
NOTE: Make sure the shift fork tabs face upward
and they are properly seated into the shift cams.
CC669
9. Install the reverse idler gear assembly noting the
positioning of the two washers, gear, bushing, and
shaft.
CC668
10. Install the front and rear secondary driven shaft
assemblies into the left side of the crankcase making
sure the bearing locating pins are facing upward and
the bearing C-ring is fully seated in the crankcase.
CD268A
11. Place the oil strainer into position; then secure with
the two screws.
12. Place the oil strainer cap into position making sure
the O-ring is in position; then secure the cap with cap
screws. Tighten securely.
Joining Crankcase Halves
1. Apply High-Temp Sealant to the right-side mating
surface smoothing out any build-up or bumps.
2. Lightly oil all bearings and grease all shafts in the
left-side crankcase.
3. Using a plastic mallet, lightly tap the case halves
together until cap screws can be installed.
4. From the right side, install the 8 mm cap screws;
then tighten only until snug.
NOTE: During the tightening procedure, rotate
the shafts back and forth frequently to ensure no
binding or sticking occurs.
5. From the left side, install the remaining 8 mm cap
screws (two inside the case); then tighten only until
snug.
6. From the left side, install the case half 6 mm cap
screws; then tighten only until snug.
7. From the right side, install the 6 mm cap screws;
then tighten only until snug.
8. In a crisscross/case-to-case pattern, tighten the 8 mm
cap screws (from steps 4-5) until the halves are cor-
rectly joined; then tighten to 20 ft-lb.
9. In a crisscross/case-to-case pattern, tighten the 6 mm
cap screws (from steps 6-7) to 10 ft-lb.
AT THIS POINT
After completing center crankcase components,
proceed to Installing Right-Side Components, to
Installing Left-Side Components, and to Installing
Top-Side Components.
Manual
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