3-26
CD214
6. Remove the two cap screws securing the water pump
to the engine; then remove the water pump.
NOTE: The water pump is not a serviceable com-
ponent. If the pump is defective or if the mechani-
cal seal is leaking (coolant dripping from the
discharge hole), the water pump must be replaced
(see Section 4).
7. Remove the cap screws securing the side cover to the
crankcase noting the location of the different-sized
cap screws for installing purposes.
8. Using a side case puller, remove the side cover.
Account for a gasket and two alignment pins.
NOTE: Inspect the inside of the right-side cover
for any shaft washers that may have come off with
the cover. Make sure they are returned to their
respective shafts and the starter idler gear spacer
is on the shaft or in the cover.
CF075A
9. Remove the nut securing the magneto rotor to the
crankshaft; then install the magneto rotor puller
adapter.
NOTE: The puller has left-hand threads.
10. Using Magneto Rotor Remover Set with appropriate
crankshaft protector, remove the rotor/flywheel
assembly from the crankshaft. Account for the key;
then remove the starter clutch gear assembly and
washer.
CD939A
CD940A
11. Remove the two starter gears from the crankcase not-
ing the direction of the beveled side of the gears for
installing purposes; then remove the two starter gear
shafts.
CD136
CD140
Manual
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