3-6
Prowler HDX
(Table of Contents)
Removing Engine/Transmission.............................. 3-6
Top-Side Components............................................. 3-9
Removing Top-Side Components ........................... 3-9
Servicing Top-Side Components........................... 3-13
Installing Top-Side Components ........................... 3-20
Left-Side Components .......................................... 3-25
Removing Left-Side Components ......................... 3-25
Installing Left-Side Components ........................... 3-27
Right-Side Components ........................................ 3-30
Removing Right-Side Components....................... 3-30
Servicing Right-Side Components ....................... 3-33
Installing Right-Side Components......................... 3-34
Center Crankcase Components............................ 3-37
Separating Crankcase Halves............................... 3-38
Disassembling Crankcase Half ............................. 3-38
Servicing Center Crankcase Components............ 3-40
Assembling Crankcase Half .................................. 3-46
Joining Crankcase Halves..................................... 3-47
Installing Engine/Transmission.............................. 3-48
Removing
Engine/Transmission
Many service procedures can be performed without
removing the engine/transmission from the frame.
Closely observe the note introducing each sub-section for
this important information.
Support the vehicle on a suitable lift or jack stands allow-
ing room to perform work from the underside.
NOTE: Locate the jack stands to allow removing
of the center belly panel.
1. Remove the seat, seat back, and seat base; then
remove the battery cover and disconnect the nega-
tive battery cable.
2. Remove the center skid plate; then drain the oil
and coolant.
3. Remove the center floorboard.
4. Marking all nylon tie locations for installing pur-
poses, from the right side disconnect the MAP
sensor connector (A), fuel injector connector (B),
ISC connector (C), and TPS connector (D).
HDX136A
5. Wrap the gasline hose connector with a shop cloth;
then remove the gasline hose connector from the
fuel rail.
HDX138A
6. Loosen the clamp securing the air filter intake tube
to the air filter; then remove the mounting screw
and remove the intake tube.
HDX031A
AT THIS POINT
If the technician’s objective is to service/replace
right-side cover oil seals, front output joint oil seal,
rear output joint oil seal, and/or the oil strainer (from
beneath the engine/transmission), the engine/trans-
mission does not have to be removed from the
frame.
! WARNING
Make sure the vehicle is solidly supported on the
support stands to avoid injury.
! WARNING
Gasoline may be under pressure. Place an absorbant
towel around the connector to absorb any gasoline
spray when disconnected.
Manual
Table of Contents
