1-3
1
* w/Blue Loctite #243
** w/Red Loctite #271
*** w/Green Loctite #270
Torque Conversions
(ft-lb/N-m)
Tightening Torque
(General Bolts)
DRIVE TRAIN COMPONENTS
Part
Part Bolted To
Torque
ft-lb
N-m
Rear Differential/Gear Case
Frame
38
48
Drive Coupler (Front)
Front Drive Flange
40
54
Front Engine Mounting
Bracket
Frame
45
61
Rear Engine Mounting Bracket Frame
45
61
Engine Mounting Through-Bolt Frame
40
54
Front Differential
Frame/Differential Bracket
38
52
Rear Output Flange
Rear Driven Flange
40
54
Input Shaft Assembly
Gear Case Housing
23
31
Pinion Housing
Differential Housing
23
31
Secondary Shaft Bearing
Housing
Crankcase
28
38
Rear Cradle
Frame
25
34
Driveshaft (Front/Rear)
Engine
20
27
Shift Cable Bracket
Engine
8
11
Front Input Drive Flange
Front Drive Yoke Flange
20
27
Differential Housing Cover***
Differential Housing
23
31
Drive Bevel Gear Nut***
Shaft
87
118
Lock Collar
Differential Housing
125
170
Hub Nut
Front/Rear Shaft/Axle
(min)
200
272
Oil Drain Plug
Front Differential - Rear
Drive
45 in.-
lb
5
Oil Fill Plug
Front Differential - Rear
Drive
16
22
Oil Drain Plug
Engine
16
22
Wheel
Hub
80
108
ENGINE/TRANSMISSION
Clutch Shoe**
Crankshaft
221
300
Clutch Cover/Housing
Assembly
Crankcase
8
11
Crankcase Half (6 mm)
Crankcase Half
10
14
Crankcase Half (8 mm)
Crankcase Half
20
27
Cylinder Head (Cap Screw)
Crankcase
40
54
Cylinder Head Nut (6 mm)
Cylinder
8
11
Cylinder Head Nut (8 mm)
Cylinder
18
24
Valve Cover
Cylinder Head
8.5
11.5
Driven Pulley Nut
Driveshaft
80
109
Movable Drive Face Nut**
Driveshaft
165
224
Ground Wire
Engine
8
11
Magneto Cover
Crankcase
8
11
Tappet Cover
Valve Cover
9
12
Crankshaft Spacer
Crankshaft
28
38
Oil Pump Cover**
Crankcase
8
11
Oil Pump Drive Gear**
Crank Balancer Shaft
62
84
Output Shaft Flange Nut
Output Shaft**
62
84
Outer Magneto Cover
Magneto Cover
8
11
Magneto Rotor Nut**
Crankshaft
105
143
Cam Sprocket**
Camshaft
11
15
Speed Sensor Housing
Crankcase
8
11
V-Belt Cover
Crankcase
8
11
Output Yoke Nut
Secondary Driven Output
Shaft
74
100
Ouput Shaft Flange Yoke/Nut Output Shaft**
59
80
Secondary Shaft Bearing
Housing
Crankcase Half
28
38
Stator Coil*
Magneto Cover
8.5
11.5
Intake Boot Clamp
Intake Boot
30 in.-
lb
3.4
ft-lb
N-m
ft-lb
N-m
ft-lb
N-m
ft-lb
N-m
1
1.4
26
35.4
51
69.4
76
103.4
2
2.7
27
36.7
52
70.7
77
104.7
3
4.1
28
38.1
53
72.1
78
106.1
4
5.4
29
39.4
54
73.4
79
107.4
5
6.8
30
40.8
55
74.8
80
108.8
6
8.2
31
42.2
56
76.2
81
110.2
7
9.5
32
43.5
57
77.5
82
111.5
8
10.9
33
44.9
58
78.9
83
112.9
9
12.2
34
46.2
59
80.2
84
114.2
10
13.6
35
47.6
60
81.6
85
115.6
11
15
36
49
61
83
86
117
12
16.3
37
50.3
62
84.3
87
118.3
13
17.7
38
51.7
63
85.7
88
119.7
14
19
39
53
64
87
89
121
15
20.4
40
54.4
65
88.4
90
122.4
16
21.8
41
55.8
66
89.8
91
123.8
17
23.1
42
57.1
67
91.1
92
125.1
18
24.5
43
58.5
68
92.5
93
126.5
19
25.8
44
59.8
69
93.8
94
127.8
20
27.2
45
61.2
70
95.2
95
129.2
21
28.6
46
62.6
71
96.6
96
130.6
22
29.9
47
63.9
72
97.9
97
131.9
23
31.3
48
65.3
73
99.3
98
133.3
24
32.6
49
66.6
74
100.6
99
134.6
25
34
50
68
75
102
100
136
Type of Bolt
Thread
Diameter A
(mm)
Tightening
Torque
(Conventional or 4 Marked Bolt)
5
12-36 in.-lb
6
36-60 in.-lb
8
7-11 ft-lb
10
16-25 ft-lb
(7 Marked Bolt)
5
24-48 in.-lb
6
6-8 ft-lb
8
13-20 ft-lb
10
29-43 ft-lb
Manual
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