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Ametek OCS 500 M6, Manual For Operation, Page: 11 / 80

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Ametek OCS 500 M6 Manual For Operation Download Page 11

AMETEK CTS 

 

OCS 500 N6 series 

Manual for Operation 

V 5.24 

11 / 80 

 

 

 

 

9 

External trigger

 

10 

Power on switch and fuse 

11 

Mains selector 115V / 230V

 

12 

Fuse of the high voltage power supply

 

 

13 

Parallel interface IEEE

  

14 

USB

 

Serial interface

 

15 

Remote control connector

 

16 

FAIL 1 / FAIL 2 connector 

 

9 

External trigger (BNC plug) 

Trigger input for a pulse release (5-15V positive trigger). 

10  Power on switch  

The switch is part of the mains filter. Mains fuses are part of the filter. (230V / 1A and 115V / 2A) 

11  Mains selector 

Selection of 115V / 230V 

12  Fuse of the high voltage power supply 

The high voltage power supply is protected by this fuse „F3“. In case that no high voltage is generated but the 
control unit works properly this fuse shall be checked. 

13  Parallel interface GPIB / IEEE 488 

IEEE 488 interface with IEEE connector 

14  USB Serial interface  

USB interface “USB B” connector. For data transfer a USB interface is available. The internal RS 232 interface 
is converted to USB standard. Therefore the user must set the same Baud rate in the device and control 
software. 
Using the USB interface the user can have emc problems during EMC tests Our experiences says, that usually 
the computer USB port is disturbed by interference’s. Therefore a high quality USB cable (USB 2.0 standard) 
must be used. 

15  Remote control connector CN 

External coupling devices are controlled via this remote control connector. 

16  Fail detection FAIL 1 EUT control (TEST STOP) 

Grounding this input will cause a complete stop of the running test procedure. (+15V to ground) The test must 
be completely restarted. 

 

Fail detection FAIL 2 EUT control (TEST PAUSE) 

Grounding this input will cause a break for the running test procedure (+15V to ground).The test will be 
continued when the input is disconnected from ground. 

Summary of Contents for OCS 500 M6

Page 1: ...t DUT connection facilities a clearly arranged menu structure and display philosophy as well as the pre programmed standard test routines make testing easy reliable and safe Extendable by a variety of test accessories the OCS 500N6 is universal equipment for abroad range of recommendations even for three phase applications up to 100A ANSI IEEE C62 41 ANSI IEEE C37 90 EN IEC 61000 4 10 EN IEC 61000...

Page 2: ... Operation V 5 24 2 80 AMETEK CTS GmbH Sternenhofstrasse 15 4153 Reinach BL1 Switzerland Phone 41 61 204 41 11 Fax 41 61 204 41 00 URL http www ametek cts com Copyright 2021 AMETEK CTS GmbH All right reserved Specifications subject to change ...

Page 3: ...y as per IEC 61000 4 18 28 5 3 RINGWAVE Immunity requirements as per ANSI C 62 41 IEC 61000 4 12 29 5 4 General Specifications OCS 500N6 x 30 5 5 General Specifications OCS 500N6F x 31 6 Damped Oscillatory 100 kHz or 1 MHz as per IEC 61000 4 18 32 6 1 Operation 32 6 1 1 Quick start 33 6 1 2 Standard test routines 34 6 1 3 User Test Routines 36 6 2 Coupling decoupling network 37 6 2 1 Coupling deco...

Page 4: ...ETEK CTS instrumentation 63 10 2 3 Calibration of Accessories made by passive components only 63 10 2 4 Periodically In house verification 63 10 3 Verification Ringwave 64 10 3 1 Verification Parameter 64 10 4 Verification Damped Oscillatory Wave 65 10 4 1 Verification Parameter slow damped oscillatory wave 65 10 4 2 Verification Setup 66 10 4 3 Verification Parameter fast damped oscillatory wave ...

Page 5: ...es radiating EMI To avoid radiating unwanted interference the standards organizations recommend that the test setup be located in a Faraday cage 1 2 Safety label on the device Please take note of the following explanations of the symbols used in order to achieve the optimum benefit from this manual and to ensure safety during operation of the equipment This symbol warns of a potential risk of shoc...

Page 6: ...Hz Model name till 2008 coupling network AC voltage DC voltage OCS 500 N6 OCS 500 M6 1 phase 250 V 16 A 250 V 10 A OCS 500 N6 2 OCS 500 M6S2 1 phase 250 V 32 A 250 V 20 A OCS 500 N6 3 OCS 500 M6S3 3 phases 3x400 V 16 A 250 V 10 A OCS 500 N6 4 OCS 500 M6S4 3 phases 3x400 V 32 A 250 V 20 A OCS 500 M6S5 3 phases 3x400 V 100 A 250 V 20 A OCS 500 M6 690V 1 phase 690 V 32 A 250 V 20 A OCS 500 M6S8 3 pha...

Page 7: ...Hz damped oscillatory waves no Ringwave 3x440V 32A 250V 32A OCS500N6 15 Damped Oscillatory generator as per IEC 61000 4 18 100kHz and 1MHz damped oscillatory waves no Ringwave In 25HU minirack 3x440V100A 250V 32A OCS500N6 16 With built in Ringwave module 0 5us 100kHz 3x440V 16A 250V 10A OCS500N6 17 With built in Ringwave module 0 5us 100kHz calibrated as per IEC 61008 1 and 61009 1 for RCCB option...

Page 8: ...th max 40 characters 4 Exit Pressing of the Exit function will cause a reset of the firmware This is only possible if no test routine is running 5 Cursor keys Parameters and functions can be changed on line The selection of these parameters is realized with the cursor moving to the left or to the right 6 Knob Inc Dec The knob increments or decrements test parameters with a numeric value or selects...

Page 9: ...plugs at the front panel of the simulator 13 Direct HV and COM output The HV and COM output are the designed for an external using of the impulse This output is floating and is used for external coupling decoupling networks or magnetic field antenna Attention The direct HV and COM output of the generator is located at the front panel of the instrument It is not allowed to connect these outputs to ...

Page 10: ...connected directly from the L power mains input 2 of the EUT The input voltage range is 10 to 250Vac 4 EUT power mains supply input Protective Earth PE The protective earth PE is conducted directly to the front panel output PE 5 Reference earth connection PE The generator must be connected to the reference earth plane of the test set up 6 Warning lamp A voltage free contact is available for extern...

Page 11: ...nterface with IEEE connector 14 USB Serial interface USB interface USB B connector For data transfer a USB interface is available The internal RS 232 interface is converted to USB standard Therefore the user must set the same Baud rate in the device and control software Using the USB interface the user can have emc problems during EMC tests Our experiences says that usually the computer USB port i...

Page 12: ...ed with the related function key 3 Display All functions and parameters are displayed 8 lines with max 40 characters 4 Exit Pressing of the Exit function will cause a reset of the firmware This is only possible if no test routine is running 5 Cursor keys Parameters and functions can be changed on line The selection of these parameters is realized with the cursor moving to the left or to the right ...

Page 13: ...tput plug for the fast damped oscillatory wave to a capacitive coupling clamp for testing I O lines 12 Direct HV and COM output The HV and COM output are the designed for an external using of the impulse This output is floating and is used for external coupling decoupling networks or magnetic field antenna Attention The direct HV and COM output of the generator is located at the front panel of the...

Page 14: ...directly from the L power mains input 2 of the EUT The input voltage range is 10 250 Vac 4 EUT power mains supply input Protective Earth PE The protective earth PE is conducted directly to the front panel output PE 5 Reference earth connection The generator must be connected to the reference earth plane of the test set up 6 Warning lamp A voltage free contact is available for external warning indi...

Page 15: ... shall be checked 13 Parallel interface GPIB IEEE 488 IEEE 488 interface with IEEE connector 14 Optical interface USB For data transfer an optical USB interface is available The user must set the same Baud rate in the device and control software Default setting 9600 baud When the interface is not used the input and output must be closed by the delivered sticks Otherwise unwanted light can start an...

Page 16: ...selected with the cursor Settled values are direct indicated on the screen Status on the bottom lines shows the desired status after pressing the function key ESC ESC will take you back to the previous level in the menu and set the displayed values The latest settings are stored automatically and will be recalled when the menu is selected again EXIT The firmware will reset to the main screen EM TE...

Page 17: ... polarity after T User test routines F1 Start F2 Change F3 Continue Damped Osc 100Hz MF IEC 61000 4 10 F1 Quick Start F2 Standard routines F3 User test routines F7 Magnetic field correction factor Setup Magnetic field F1 Coil factor Cf 1 m Magnetic field factors Correctionfactorsformagneticfield antenna Damped Osc 1MHz IEC 60255 26 F1 Quick Start F2 Standard test routines F3 User test routines Dam...

Page 18: ... of 75ns F3 Ringwave 100 kHz With function key F3 the user can select the Ring Wave 100 kHz as per IEC 61000 4 12 The test pulses are oscillatory waves with a frequency of 100 kHz and a rise time of 0 5 s F4 Damped Oscillatory 100 kHz Magnetic Field With function key F4 the user can select the Damped Oscillatory Magnetic Field Test as per IEC 61000 4 10 The test pulses are the same as used under F...

Page 19: ...amped Osc 30MHz IEC 61000 4 18 F1 F2 F3 F4 F5 F6 F7 Page 2 Slow Damped Osc SETUP Slow Damped Osc F1 Damped Osc 100 kHz IEC 61000 4 18 F2 Damped Osc 1 MHz IEC 61000 4 18 F3 Damped Osc 100 kHz MF IEC 61000 4 18 F4 Damped Osc 1 MHz MF IEC 61000 4 18 F1 F2 F3 F4 F5 F6 F7 Page 2 Ringwave See menu structure Chap 3 2 Ringwave IEC 61000 4 12 F1 Quickstart F2 Standard test routines F3 User test routines F1...

Page 20: ...other lines the OCS500 hardware will not shift the phase angle in relation to the used coupling The tables below shows the correction angels considering the phase in a 3 phase system with connected L1 to the sync input The user must set the correction angle value manually Synchronization L1 to Sync input Sync Source Settled phase angel value for coupling Coupling L1 PE L1 N L1 PE L2 N L2 PE L3 N L...

Page 21: ...z Damped Oscillatory Magnetic Field F6 Change standard level for IEC 61000 4 10 1 MHz Damped Oscillatory Magnetic Field F7 Change standard level for IEC 60255 26 Damped Oscillatory 1MHz ext F3 Change standard levels OCS 500 N6F x The stored standard test levels can be changed within this menu F1 Fast Damped Osc IEC 61000 4 18 F1 Set all standard acc to standard F2 Damped Osc 3MHz IEC 61000 4 18 Da...

Page 22: ... V V V Coupling 500V 1000V 2500 DIFF F1 F2 F3 F4 F5 F6 F7 F1 F2 F3 For each coupling Differential mode and Common mode a separate level can be settled The display shows the actual working mode F6 Selection Differential mode and Common mode H field 10 A 100 A Level1 Level 2 Level 3 A A A 10A 30A 100A F1 F2 F3 F4 F5 F6 F7 F7 Status This menu shows all device settings ...

Page 23: ...defined time that the equipment has not been in operation 1 30minBecause of the limited lifetime of LCD displays approx 10 000h this function should always be activated F3 Interfaces This menu will help the user to define the status of the integrated serial and parallel interfaces e g the baud rate of the RS 232 or the address of the IEEE interface F4 Beeper In the beep menu F1 is the selector for...

Page 24: ...ce board 3 Controller board 4 Power supply transformer 5 Filter board connecting board 6 Keyboard LCD display High voltage unit 7 General power supply input filter 8 Ventilation 9 High voltage power supply 10 Storage capacitor 11 Damped oscillatory module 12 Ringwave module Coupling decoupling unit 13 Decoupling chokes 14 Coupling network 15 Filter board for the EUT supply 16 Input EUT supply 17 O...

Page 25: ...ing board 6 Keyboard LCD display High voltage unit 7 General power supply input filter 8 Ventilation 9 High voltage power supply 10 Storage capacitor 11 Damped oscillatory module 12 Ringwave module Coupling decoupling unit 13 Decoupling chokes 14 Coupling network 15 Filter board for the EUT supply 16 Input EUT supply 17 Current probe 18 Current measuring Ringwave 19 Trigger output BNC 20 Output to...

Page 26: ... MANUAL EXTERN min repetition time 0 1 s Repetition rate Rep 20 s 50 s for 100 kHz 20 s 400 s for 1 MHz Burst duration td 0 1 s 99 9 s Burst repetition time tr 0 1 s 99 9 s Test duration T 0 01 min 99 59 min 1 s endless Output Direct at the front panel 2 banana plugs for For connect ext coupling devices with firmware V 3 30axx and higher Ri 100 for coupling set to Ext CN Ri 200 for coupling set to...

Page 27: ...o level 3 IEC 61000 4 18 Manual operated standard test routine User test routines Synchronized Random release Voltage change after T by steps of dV Change polarity after T Option required for Magnetic Field Test per IEC 61000 4 10 Magnetic field antenna MS 100 square 1m x 1m coil Adapter cable for connecting the square coil to the OCS output twisted pair of cable max 3 m part of the antenna delive...

Page 28: ...ng current Peak 5 must be 25 of peak 1 value Peak 10 must be 25 of peak 1 value No requirements for other peaks Trigger Trigger of bursts AUTO MANUAL EXTERN Repetition rate Rep 1 s 5000 s for 3 10 30 MHz Burst duration td 3 MHz 1 0 50 ms 10 MHz 1 0 15 ms 30 MHz 1 0 5 0 ms 0 1 s 99 9 s Test duration T 0 01 min 99 59 min 1 s endless Repetition time tr 0 3 s 99 9 s Man Output Direct at the front pane...

Page 29: ...ion rate 250 V 4000 V 1 s 999 s 4000V 10 s 999 s Events preselection 1 30 000 or endless Counter 1 100 0000 Trigger Trigger of pulses AUTO MAN EXTERN Synchronization 0 360 16 500 Hz Asynchron 0 If a reference signal is connected to the Sync input Resolution 1 Output Direct HV COM connector Zi 12 Ω or 30 Ω depend setting Coupling network 1 phase To L N PE all combinations Coupling network 3 phase L...

Page 30: ...hase coupling network 3x440 V 100 A ac OCS 500 N6 22 built in 3 phase coupling network 3x690 V 100 A ac 250 V 32 A dc Mains Power mains supply 230 V 115 V 50 60 Hz less than 100 W Fuse 230 V 2 AT slow blow 115 V 4 AT slow blow Safety Safety circuit External interlock capability Warning lamp Voltage free contact max 250 V 5 A Design per IEC 1010 EN 61010 Interfaces Serial RS 232 1200 19200 Baud Par...

Page 31: ...B built in 3 phase coupling network 3x440 V 32 A ac 250 V 32 A dc Mains Power mains supply 230 V 115 V 50 60 Hz less than 100 W Fuse 230 V 2 AT slow blow 115 V 4 AT slow blow Safety Safety circuit External interlock capability Warning lamp Voltage free contact max 250 V 5 A Design per IEC 1010 EN 61010 Interfaces Optical USB 1200 19200 Baud Parallel IEEE Address 1 31 Dimensions OCS 500 N6F x 19 9 ...

Page 32: ...s for 100 kHz at least 400 s for 1 MHz Short circuit I peak 200 1 25 2 5 5 10A 20 Source impedance 200 20 6 1 Operation This menu offers different test routines for Damped Oscillatory testing The menu structure is identical for both the 100 kHz and the 1MHz damped oscillatory Page 2 Damped Osc 1MHz IEC 61000 4 18 F1 Quick start F2 Standard test routines F3 User test routines F1 F2 F3 F4 F5 F6 F7 F...

Page 33: ...elect the desired parameter with the related function key and change the value by turning the front panel knob The cursor allows the user to define the digit to be changed fast or slow change Press START and the test starts immediately with the displayed test parameters The operator now can navigate with the Cursor from parameter to parameter The blinking parameter can be changed by turning the fr...

Page 34: ...cted level voltage Repetition f 40 s 100 kHz 400 s 1 MHz Polarity each coupling positive and negative Coupling Differential Mode L N Common Mode L PE N PE L N PE Variable parameters Burst Time td 0 1s 99 9s Repetition tr 0 0s 99 9s Test duration 1 min Page 5 standard test in stop mode Running standard test Damped Oscillatory IEC 61000 4 18 Level 3 Damped Oscillatory IEC 61000 4 18 Level 3 V 2000V ...

Page 35: ...al mode menu F1 F2 F3 F4 F5 F6 F7 Within this test routine all standard parameters can be changed online during testing This procedure therefore is very easy and fast to use Example By pushing the cursor the test level will be increased decreased to the next standard level By turning the INC knob o the test level can be continuously adjusted Pressing the function keys the related function will be ...

Page 36: ... respect to the phase angle of the power supply connected to the Sync input at the rear panel of the equipment The power supply must be an AC voltage with a nominal frequency of 16 to 500Hz The phase must be connected to L This can be checked by the lamp connected to the L input F2 Random release No repetition rate is selected The single burst with 2s duration will be triggered by statistics in th...

Page 37: ...ling network has to couple the interference pulses to the lines of a power supply system AC or DC As coupling devices capacitors of sufficient strength and bandwidth shall be used according to IEC 61000 4 18 Single phase coupling Test setup for Line to ground test IEC 61000 4 18 Ed1 figure 5a Setup implemented with the ground reference plane IEC 61000 4 18 Ed1 figure 5b Setup implemented with dedi...

Page 38: ...for four lines For many applications special coupling networks are necessary for such kind of test Test setup for Line to ground test IEC 61000 4 18 Ed1 figure 7a Setup implemented with the ground reference plane IEC 61000 4 18 Ed1 figure 7b Setup implemented with dedicated earth connection Test setup for Line to Line test IEC 61000 4 18 Ed1 figure 11a Setup implemented with the ground reference p...

Page 39: ... with smaller coupling capacitors CNV 504N5 1 for four lines For many applications special coupling networks are necessary for such kind of test The internal impedance in the OCS 500 N6 N6F will change by setting to external coupling network ExtCN to 100 The coupling network CNV 504N5 x includes an additional impedance of 100 for be compliance to the recommended 200 for Rd The coupling to the data...

Page 40: ...nt standards F3 User test routines The operator can select between various preprogrammed test routines which helps to accelerate testing and which are very helpful especially during design 6 3 1 Coupling as per IEC 60255 with CNV 508 N4 The coupling network CNV 508 N4 offers the following coupling modes The settings can be made on the generator OCS 500N6 or with the software IEC control Common Mod...

Page 41: ...us menu level All function keys except F2 manual trigger can Stop the test routine Burst specification as pre IEC 60255 26 Td 2s tr not specified 2s factory setting f 400 s for 1MHz 6 3 3 Standard test routines The user can select preprogrammed standard test routines Page 3 Damped Osc 1MHz EXT IEC 60255 26 F1 Common Mode 1 L1 L2 L3 L4 L5 L6 L7 L8 F2 Common Mode 2 L1 L2 L3 L4 L5 L6 L7 L8 F3 Differe...

Page 42: ...ime td 0 1s 99 9s Repetition tr 0 0s 99 9s Page 5 standard test in stop mode Running standard test Damped Oscillatory IEC 61000 4 18 Level 3 Damped Oscillatory IEC 61000 4 18 Level 3 V 2000V Rep 400 s V 2000V Rep 400 s Td 2s Td 2s Tr 2s 2000 V Tr 2s L L Testtime current coupling 0 00 21 START CHANGE STOP Step complete test time 0 02 21 F1 F2 F3 F4 F5 F6 F7 F1 F2 F3 F4 F5 F6 F7 The Test time shows ...

Page 43: ... respect to the phase angle of the power supply connected to the Sync input at the rear panel of the equipment The power supply must be an AC voltage with a nominal frequency of 16 to 500Hz The phase must be connected to L This can be checked by the lamp connected to the L input F2 Random release No repetition rate is selected The single burst with 2s duration will be triggered by statistics in th...

Page 44: ...Ω 30 Short circuit Rise time first peak T1 3 MHz 330 ns 10 MHz 100 ns 30 MHz 33 ns Osc current frequency 3 MHz 10 MHz 30 MHz 30 Decaying of peak 5 25 of peak 1 Decaying of peak 10 25 of peak 1 I peak 5 A to 80 A 20 7 1 Operation This menu offers different test routines for Damped Oscillatory testing The menu structure is identical for all the 3 MHz 10 MHz and the 30 MHz damped oscillatory Page 2 D...

Page 45: ...ter with the related function key and change the value by turning the front panel knob The cursor allows the user to define the digit to be changed fast or slow change Press START and the test starts immediately with the displayed test parameters The operator now can navigate with the Cursor from parameter to parameter The blinking parameter can be changed by turning the front panel knob Press ESC...

Page 46: ...000 s 3MHz 5000 s 10 MHz 5000 s 30 MHz Polarity each coupling positive and negative Coupling Common Mode Lx PE N PE Lx N PE Variable parameters Burst Time td 1 ms 50 ms Depends on fast module setting 3 10 30 MHz Repetition tr 0 0 s 99 9 s Test duration 1 min Damped Page 5 standard test in stop mode Running standard test Damped Osc 3 MHz IEC 61000 4 18 L3 Damped Osc 3 MHz IEC 61000 4 18 L 3 V 2000 ...

Page 47: ... F6 F7 Within this test routine all standard parameters can be changed online during testing This procedure therefore is very easy and fast to use Example By pushing the cursor the test level will be increased decreased to the next standard level By turning the INC knob o the test level can be continuously adjusted Pressing the function keys the related function will be immediately activated The d...

Page 48: ...pect to the phase angle of the power supply connected to the Sync input at the rear panel of the equipment The power supply must be an AC voltage with a nominal frequency of 16 to 500Hz The phase must be connected to L This can be checked by the lamp connected to the L input F2 Random release No repetition rate is selected The single burst with 2s duration will be triggered by statistics in the li...

Page 49: ...s of sufficient strength and bandwidth shall be used according to IEC 61000 4 12 18 Normal Mode Line GND Neutral GND Common Mode Line Neutral GND Protected earth PE The PE line to the EUT is decoupled via an inductance from the power supply The test pulse is coupled direct to the PE line on the EUT direction Koppelnetzwerk gem IEC 61000 4 12 L1 L2 L N Cx Cy PE Cy L1 L2 LE L N PE OCS 500 Ck 7 2 2 C...

Page 50: ... 8 No requirements for other peaks Output impedance 12 and 30 20 switchable calculated as open circuit voltage divided by short circuit current Waveform of the ring wave 8 1 Operation The menu offers different test routines for Ring Wave testing Ringwave IEC 61000 4 12 F1 Quick Start F2 Standard test routines F3 User test routines F1 F2 F3 F4 F5 F6 F7 F1 Quick Start Easy and fast online operation ...

Page 51: ...nction key and can change the value with the knob The cursor allows the user to define the value of the digit which should be changed fast or slow change Pressing the ESC button will bring the user back to the previous level from where the test can be restarted with new levels After restart the actual test time is displayed All functions keys except F2 MAN TRIGGER can stop the test routine The lat...

Page 52: ...hrough all couplings in the selected Mode The following parameters are used Defined per standard Voltage selected level voltage Polarity each coupling positive and negative Coupling Differential Mode L N Common Mode L PE N PE L N PE Variable parameters Impedance imp 12 or 30 Repetition tr 0 0 s 999 s trigger tri Auto Manual Events N 1 30000 Ringwave IEC 61000 4 12 Level 3 Ringwave IEC 61000 4 12 L...

Page 53: ...uct standard or test plan List of settings EN 61000 4 12 each setting with 5 pulses Setting Voltage Coupling Polarity Phase angle Setting Voltage Coupling Polarity Phase angle 1 2 3 4 500 L N neg 0 90 180 270 37 38 39 40 1000 L PE post 0 90 180 270 5 6 7 8 post 0 90 180 270 41 42 43 44 N PE neg 0 90 180 270 9 10 11 12 L PE neg 0 90 180 270 45 46 47 48 post 0 90 180 270 13 14 15 16 post 0 90 180 27...

Page 54: ...mmon mode menu F1 F2 F3 F4 F5 F6 F7 Start oU A Imp L N Differential mode menu F1 F2 F3 F4 F5 F6 F7 Example By pushing the cursor the test level will be increased decreased to the next standard level By turning the Inc knob the test voltage V resp the phase angle A will be adjusted continuously The blinking circle o shows which parameter can be changed Pressing the function O V A will change betwee...

Page 55: ...ays starts with positive polarity and changes than to negative The same parameters as under Quick Start can be selected F2 Voltage change after n pulses by V The test voltage V is changed from V1 to V2 After the preselected number pulses the test level is changed by V until V2 is reached The same parameters as under Quick Start are selectable For the limitation of the max Admissible repetition rat...

Page 56: ...ave Generator U High voltage source Surge R2 Filter resistor S2 Output impedance selector R1 Charging resistor C2 Filter capacitor C3 Coupling capacitor C1 Energy storage capacitor R3 12 resistor L2 Filter inductance S1 High voltage switch R4 30 resistor R5 Source resistor L1 oscillating circuit coil Discharge switch The discharge switch is a highly reproducible semiconductor switch ...

Page 57: ...coupling network in accordance with IEC 61000 4 12 It must be possible to test with different coupling modes Line GND source impedance is 12 30 Neutral GND source impedance is 12 30 L N GND source impedance is 12 30 Line Neutral source impedance is 12 30 Single phase coupling IEC 61000 4 12 Ed2 figure 5 Coupling Line to Line IEC 61000 4 12 Ed2 figure 6 Coupling Line to Earth 3 phae coupling IEC 61...

Page 58: ...and CDN504N2 x CDN 508N2 x IEC 61000 4 5 IEC 61000 4 12 ANSI IEEE C62 41 2 For coupling of signal and und data lines as per figure 9 of IEC 61000 4 12 AMETEK CTS offers the coupling networks of the series CNV CDN up to 4 lines CNV 504N1 x 4 kV CNV 504N2 x 7 kV CDN up to 8 lines CNV 508N1 x 4 kV CNV 508N2 x 7 kV The CDN are designed for different test voltages with various nominal voltages and curr...

Page 59: ...s ground reference connector to earth Devices OCS500 Ringwave test generator CNV 504 Coupling network I O lines EUT Equipment under test CDN Coupling decoupling network S Insulating support Ports C1 Power supply port C2 Input output port L Communication port GRP Ground reference plane PE Protective earth E Earth connection B Power supply and I O to source NOTE Earth connections should be as short ...

Page 60: ...is standard and may be considered by Product Committees Testlevel Peak current I 20 A System using 1 m x 1 m standard induction coil System using 1 m x 2 6 m standard induction coil 1 2 3 4 5 X not applicable not applicable 11 1 33 3 111 Special 0 9 not applicable not applicable 15 2 45 5 see note 2 Special 0 66 NOTE 1 The values 0 9 and 0 66 are the calculated coil factors of standard induction c...

Page 61: ... to the standard oscillating routines For magnetic field testing the antenna correction factor shall be entered for fine tuning the current The operator can enter this factor within the setup menu under the service routine Page 2 show parameter Damped Osc 1MHz MF Quickstart H max for magnetic field test 100A m Recommended antenna factor for 100Am 1 Frequency 100kHz 0 90 Frequency 1 MHz 0 90 H 30A ...

Page 62: ...ional regulations regarding human safety have to be guaranteed It is recommended to connect the simulator to the ground reference plane of the test set up The generators of the series 500 UCS VCS CSS TSS OCS and CNI can be linked together to a fully automotive test set up The set up communicates via the IEEE GPIB bus and is controlled by ISMIEC software For setting up the system see the following ...

Page 63: ...s issue as follows AMETEK CTS make use of a solid state semiconductor switch technique to generate high voltage transients A precious advantage of this technique is the absolute lack of periodical maintenance effort In consequence thereof a useful calibration period must be defined based on two criteria The first one is the customer s Quality Assurance Policy Any existent internal regulation must ...

Page 64: ...ak 4 3 40 to 80 Short circuit I peak 12 333 33A 10 I peak 30 133 33A 10 Rise time first peak 0 2 to 1 0 s Oscillating frequency 100 kHz 10 Impedance 12 30 20 Remark The output impedance is calculated result of the ratio of the first peak open circuit voltage and the first peak short current measured with a 4000V pulse Typical pulses measured with a calibrated equipment Ringwave coupling L1 N imped...

Page 65: ...pedance 200 20 Remark The output impedance is calculated result of the ratio of the first peak open circuit voltage and the first peak short current measured with a 2500V pulse Typical pulses measured with a calibrated equipment U set 2500V 100kHz U peak 2507V Peak 5 1629V 65 Peak 10 963V 38 tr 71 098ns frequency 96 917kHz U set 2500V 1000kHz U peak 2514V Peak 5 1748V 69 Peak 10 964V 38 tr 76 4ns ...

Page 66: ...507 0 89 2334 6 1 75ns Rise time tr ns 75 62 71 6 11 77 1 8 50 Decaying 1 5 Peak 65 9 65 0 1 37 65 1 1 2 50 Decaying 1 10 Peak 38 4 39 2 2 08 38 3 0 3 100kHz Osc frequency kHz 96 90 96 9 0 00 97 3 0 4 2500V V Peak V 2484 2488 0 16 2314 6 8 75ns Rise time tr ns 73 86 73 1 16 80 8 3 50 Decaying 1 5 Peak 66 1 65 3 1 21 64 7 2 1 50 Decaying 1 10 Peak 39 3 38 3 2 54 38 6 1 8 100kHz Osc frequency kHz 97...

Page 67: ...ion as per IEC 61000 4 18 Open circuit V peak 250V 4000V 10 Rise time first peak T1 5ns 20 Oscillating frequency 3 MHz 10 MHz 30 MHz 10 Decaying of peak 5 50 of peak 1 Decaying of peak 10 50 of peak 1 Repetition rate 5000 s 10 Burst duration 3 MHz 50 ms 20 10 MHz 15 ms 20 30 MHz 5 ms 20 Output Impedance 50Ω 30 Short circuit Rise time first peak T1 3 MHz 330 ns 10 MHz 100 ns 30 MHz 33 ns Osc curren...

Page 68: ...0MHz Coaxial output 2000 V on 1000 Ω Positive Negative Fast Damped Oscillatory Wave 30 MHz Coaxial output 2000 V on 1000 Ω Positive Negative Nominal setting V Peak Rise time tr Decaying of Peak 1 Osc Freq V MHz V ns Peak 5 Peak 10 MHz 2000 3 1963 5 77 66 2 46 5 2 80 2000 3 1918 4 88 63 4 42 2 2 82 2000 10 1976 5 09 54 5 39 3 9 59 2000 10 2007 4 91 52 4 38 7 9 73 2000 30 2022 3 93 57 4 29 0 28 14 2...

Page 69: ...on 0 1 Ω Positive Negative Fast Damped Oscillatory Wave 30 MHz Coaxial output 2000 V on 0 1 Ω Positive Negative Nominal setting I Peak Rise time tr Decaying of Peak 1 Osc Freq V MHz A ns Peak 5 Peak 10 MHz 2000 3 39 3 39 7 47 5 19 8 3 80 2000 3 39 0 35 6 45 7 18 2 3 84 2000 10 41 8 12 0 51 7 20 6 11 92 2000 10 41 7 12 8 49 2 20 3 11 60 2000 30 39 0 4 94 49 1 20 8 36 13 2000 30 41 4 5 18 46 5 21 0 ...

Page 70: ...V at L1 Positive Negative Fast Damped Oscillatory Wave 30 MHz output L N PE 2000V at L1 Positive Negative Nominal setting I Peak Rise time tr Decaying of Peak 1 Osc Freq V MHz A ns Peak 5 Peak 10 MHz 2000 3 36 7 35 9 39 1 10 7 3 52 2000 3 36 7 36 5 42 1 7 2 3 54 2000 10 40 5 10 67 53 5 24 1 10 64 2000 10 42 0 9 95 49 7 20 0 10 80 2000 30 34 5 6 10 45 5 23 4 31 1 2000 30 35 5 6 26 46 4 20 4 31 2 ...

Page 71: ... Parameter IEC 61000 4 10 to MS 100 antenna Current measurement Current 10 0A 10 Current 30 0A 10 Current 100 0A 10 H Field measurement Settings 100A m Antenna factor 0 9 Current 111 1A 10 Oscillating frequency 100 1000 kHz 10 Typical pulses measured with a calibrated equipment U set 100A 100kHz Antenna factor 0 9 U set 100A 1000kHz Antenna factor 0 9 ...

Page 72: ... 4 5 and 12 4 8 signal data lines for Surge and Ringwave coupling capacitor value 0 5 uF 40Ω for Surge 0 5 uF for Ringwave decoupling inductor value 20 mH per line Rated line voltage 50 V 300 V current 1 A 5 A Generator series OCS 500M6 N6 N6F CNV 504N1 CNV 508N1 50V AC DC 1 A per line 4 kV CNV 504N1 1 CNV 508N1 1 50V AC DC 5 A per line 4 kV CNV 508N1 2 CNV 508N1 2 300V AC DC 1 A per line 4 kV CNV...

Page 73: ... L3 L2 L3 L1 N L2 N L3 N L1 PE L2 PE L3 PE L1 L2 L3 PE L1 L2 L3 N PE Verification CA OCS F kit Calibration kit for fast OCS verification incl CA MC F KW0R1 KW1000 CA MC F Adapter for the EUT output Other accessories MS 100 Magnetic field antenna User software iec control Test analysis and documentation with windows License version for testing according the most automotive standards Report generato...

Page 74: ... USB interface cable High quality USB 2 0 interface cable for data transfer to the computer Length 3m connector type USB A USB B USB cable setup The USB cable must be above ground with a distance of at least 10 cm Otherwise the cable can be an antenna for the common mode burst pulses and will collect the interferences For filtering the following type of ferrites can be used Kitagawa TR 40 27 15 wi...

Page 75: ...6 x OCS 500N6F all models OCS 500N6F x Low Voltage Directive 2014 35 EU Standard to which conformity is declared EN 61010 1 2011 Safety requirements for electrical equipment for measurement control and laboratory use EMC Directive 2014 30 EU Standard s to which conformity is declared EN 61326 1 2013 Electrical equipment for measurement control and laboratory use Class A EN 61000 3 2 2007 Limits fo...

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Page 77: ...AMETEK CTS OCS 500 N6 series Manual for Operation V 5 22 77 80 12 2 OCS 500 N6 General Diagram ...

Page 78: ...AMETEK CTS OCS 500 N6 series Manual for Operation V 5 24 78 80 12 3 OCS 500 N6F General Diagram 1 phase devices ...

Page 79: ...AMETEK CTS OCS 500 N6 series Manual for Operation V 5 24 79 80 12 4 OCS 500 N6F General Diagram 3 phase devices ...

Page 80: ... PE Using software iec control Some standards and the DC coupling selection do not offer the coupling L N PE For test this coupling precedes the following steps Figure 11 1 Coupling L N PE with software IEC control Example for select coupling L N PE 1 DoubleClick into the area Standard Area for change to Device Area mode 2 Select Ringwave 3 Select radio button 4 Line PE coupling This offers the de...

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