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Dansensor

MAP Mix Provectus

User Guide

P/N 300862-K

11/2019

Table of contents

1. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Intended Use of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Reservations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Important! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Safety and Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Notes, cautions, warnings and tips! . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Tips and recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Operation and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2. Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Dansensor® MAP Mix Provectus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Flow System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

“Flow” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
“Buffer”. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3. Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Gas Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Bridging of multiple mixers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Summary of Contents for mocon Dansensor MAP Mix ProVectus

Page 1: ...P N 300862 K 11 2019 UserGuide...

Page 2: ...This blank page has been inserted to enable double sided printing of the document...

Page 3: ...Dansensor MAP Mix Provectus EN User Guide P N 300862 K 11 2019 UserGuide Published by MOCON Europe A S R nnedevej 18 4100 Ringsted Denmark Tel 45 57 66 00 88 info dk mocon ametek com www dansensor com...

Page 4: ...2 User Guide EN Dansensor MAP Mix Provectus P N 300862 K 11 2019...

Page 5: ...tructions 9 General 9 Installation 9 Operation and Maintenance 9 2 Introduction 11 Dansensor MAP Mix Provectus 11 Flow System 12 Flow 13 Buffer 13 Overview 14 3 Connections 17 Gas Connections 17 Corre...

Page 6: ...IP interface on COM1 35 MMP as MM8000 using analogue control 43 MMP emulating MM8000 connected to CMV 2 43 Cables for use with MAP Mix Provectus 44 Cleaning and Maintenance 45 General 45 Spare parts 4...

Page 7: ...uration 63 Using PuTTY 66 7 Technical Information 71 Technical specifications 71 Electrical connections 71 Mechanical data 71 Connectivity 71 Gas connections 72 Basic specifications 72 Specification c...

Page 8: ...6 User Guide EN Dansensor MAP Mix Provectus P N 300862 K 11 2019...

Page 9: ...available at the time of publication Any differences between this manual and the equipment reflect improvements introduced after the publication of the manual Changes technical inaccuracies and typogr...

Page 10: ...r act according to the information in order to obtain the best possible function of the equipment CAUTION The operator must observe and or act according to the information in order to avoid any mechan...

Page 11: ...ent as described in this manual Never install the equipment in explosive environments Always use correct fittings when connecting gas from the gas bottle Provide adequate space around the equipment fo...

Page 12: ...10 User Guide EN Dansensor MAP Mix Provectus P N 300862 K 11 2019...

Page 13: ...m packaging machines and other industrial processes such as welding Dansensor MAP Mix Provectus is user friendly with very high precision also under conditions which usually cause problems for most ot...

Page 14: ...is much lower than on traditional mechanical mixers and this assures maximum usage of the input gas pressure ranges and also allows running at lower input pressures depending on the back pressure at...

Page 15: ...gas supply The built in pressure sensor is used to maintain the set buffer tank pressure NOTE We recommend that the buffer tank has a separate connection for the pressure sensor If this is not the cas...

Page 16: ...B host For connection of a memory stick Stand Alone versions only The connector is fitted with a water proof cover All versions have a USB connector on the backside of the device as well ON Status ind...

Page 17: ...as mixer illustrated MIX OUT Connector for mixed gas outlet PRESSURE SENSOR Inlet connector for flow gas buffer pressure measurement I O CONTROL Communication port D SUB 25 for packaging machine contr...

Page 18: ...port Connection to local computer network for external data collection Modbus TCP communication with packaging machine The port has 2 built in status indicator LED s USB host For connection of a memo...

Page 19: ...t gasses it is very important that you hold against on the already mounted fittings to avoid damaging the existing assemblies Correct tubing for gas inlets NOTE To ensure a uniform gas flow into the d...

Page 20: ...connector then connect the hose fittings using the gaskets to the T fitting and to the gas filters on the GAS IN inlet connectors Connect pressure measurement hose from the T fitting to the PRESSURE...

Page 21: ...ets to the gas filters on the GAS IN inlet connectors and to the MIX OUT outlet connector Connect pressure measurement hose between the pressure measurement outlet on the buffer tank and the PRESSURE...

Page 22: ...appropriate port on the packaging machine see COM 1 COM 2 Cables on page 23 for details This cable is not delivered with the device Connect a 9 pole serial cable from the COM2 connector to the COM1 c...

Page 23: ...e following pin connections Pins Colours Function Description 1 White 2 Brown Start Stop Start Stop signal from packaging machine PLC Signal must be stable 10 32VDC bipolar consumption 10mA max 5 Grey...

Page 24: ...er OFF 11 Grey Pink 13 White Green Fault Ready NC Fault ready relay output Activated if device is NOT ready or has severe error Relay contacts Normally Closed NC max 48V max 1A Contacts open during po...

Page 25: ...serial data output to packaging machine PLC 5 GND Ground signal ground 7 RTS Request To Send signal output to packaging machine PLC CURRENTLY NOT USED 8 CTS Clear To Send signal input from packaging m...

Page 26: ...ed to pin 12 Fault DSUB pins colour Pin 11 Grey Pink Common Pin 12 Blue Red Pin 13 White Green ALARM Relay State of device Device OFF DSUB pin 5 connected to pin 6 Alarm Off Device ON OK DSUB pin 5 co...

Page 27: ...d control of start stop is done on Master mixer only Bridged mixers DO NOT support GasSave control by MAP Check 3 Bridged mixers can only be controlled as Flow or Buffer mixers In a Buffer configurati...

Page 28: ...26 User Guide EN Dansensor MAP Mix Provectus P N 300862 K 11 2019...

Page 29: ...w of the various control options for the Dansensor MAP Mix Provectus Use the PuTTY Terminal Server program for device configuration It can be used with all models but especially applies to the Black B...

Page 30: ...isplay of the gasses connected to the gas inputs and as selected in the Mixer configuration Gas pressures Display of the gas pressures currently measured by the pressure sensors on the gas in and outl...

Page 31: ...self diagnosis the device will be ready for use Display models When first powered ON the display will shortly show the Dansensor MAP Mix Provectus splash screen After a short internal self diagnosis...

Page 32: ...device has been setup for external start stop control the external control signal from the packaging machine determines when the mixer starts and stops and the Start Stop key will be disabled in the m...

Page 33: ...nt errors warnings is available from the Diagnostics menu see Diagnostics menu on page 50 for details Black Box models In case of an error warning the indicator lamp on the device front changes to red...

Page 34: ...vice 8 Warning Error adding product product with this name already exists User information 9 Warning Product corrupt replaced with default parameters User information 10 Error No such product found Co...

Page 35: ...r Cannot start mixer invalid mixer parameters User information 62 Warning Mixer is not calibrated Contact service for calibration 63 Error Mixer could not reach requested flow Check that the inlet pre...

Page 36: ...ce 88 Error Device temperature too high Check cooling filters If error persist contact service 95 Warning A X gas mixer is connected must be X gas Check settings Slave mixer must have same number of g...

Page 37: ...otocol interface on COM1 controlled from packaging machine PLC or PC MMP emulating MM8000 using analogue control voltages to select mixtures Typically supplied from PLC DAC MMP emulating MM8000 attach...

Page 38: ...entifier MAP Mix Provectus returns 0x0100005A hex or 16777306 decimal Request this ID at startup to make sure that it is a MAP Mix Provectus emulating MM8000 you are communicating with 0x0008 Program...

Page 39: ...rnal signal 0x0004 Not used in MMP 0x0008 One or more gas input pressure is below limit LED on mixer is blinking red at 2Hz slow blink 0x0010 Gas inlet pressure is OK For mixer type CO2 N2 this bit is...

Page 40: ...ad only 2 bytes unsigned integer Range 0 to 1023 Only present in a 3 gas mixer This is the external voltage input signal controlling the setting of the O2 mixing for a 3 gas mixer Input range is 0 to...

Page 41: ...er This is the mixer setting of O2 For a 2 gas mixer this register returns zero 0xA084 Actual Vacuum buffer pressure 4 byte float Actual pressure in the vacuum buffer bar 0xA06E Vacuum buffer set pres...

Page 42: ...0x0000 0x0010 Mix 1 setting 1 unsigned byte Range 0 to 100 For a 3 gas mixer this controls the setting of GAS 2 INPUT i e CO2 For a 3 gas mixer When writing new Mix 1 setting MAP mix 8000 will not ch...

Page 43: ...0030 Mixer table 2 offset values write only Not used in MMP 0x0040 Vacuum buffer set pressure Write only 4 byte float Saved in non volatile memory Actual set point for the pressure in the vacuum buffe...

Page 44: ...NOT allowed to send 2 gas modes to a 3 gas mixer or vice versa 0x0051 Set input range for voltage input 0 10 2 10V 1 byte unsigned Saved in non volatile memory 0 0 to 10V 1 2 to 10V default NOTE IfV...

Page 45: ...0 and above You can set buffer pressure and hysteresis from General setup on display models or by using Terminal Server It is also possible to limit the maximum output flow to avoid overshoot in pres...

Page 46: ...at has a D SUB 9 pin female connector in both ends Please refer to Spare parts consumables and accessories on page 75 for details about available cables For older installations where you do not wish t...

Page 47: ...les and accessories on page 75 Cleaning All of the device s surfaces should only be cleaned using a mild soap solution and a wrung cloth CAUTION Never use hard tools or abrasive materials when cleanin...

Page 48: ...y especially when device is used in a dusty environment To replace the air filters do the following Release the ventilation grille TIP If grille does not come off easily you can use a screwdriver or t...

Page 49: ...ly selected product See Data log on page 50 for details Diagnostics menu Display device s internal parameters and error diagnostics See Diagnostics menu on page 50 for details General setup 1 Setting...

Page 50: ...mix Range is 0 or 2 100 Only applies to devices calibrated for Argon NOTE If Air is connected to the device it will appear in the 02 ratio and N2 ratio settings respectively in the ratio 20 9 79 1 Ex...

Page 51: ...operator to display logged data for any of the existing products Selecting Data log from the main menu displays logged data for the currently selected product only Delete collected data Use function...

Page 52: ...lease note that new measurements will not be logged until current data logs have been deleted Diagnostics menu Selecting Diagnostics menu from the Main menu will display a screen showing the internal...

Page 53: ...ed device will return to PBI protocol when switched Off and On Terminal Server For configuration via terminal server Backlight Adjust display background light 1 10 Contrast Adjust display contrast 1 1...

Page 54: ...should be started stopped via an external signal When enabled the Start button in the main screen is disabled Analog control Disabled Analog control disabled Enabled Mix is controlled from the packagi...

Page 55: ...wer the flow the better mixing accuracy is obtained Only applies to mixers in MM8000 mode Gas 1 Media Media connected to GAS IN 1 Select between O2 CO2 N2 Air or No gas On devices calibrated for Argon...

Page 56: ...gging function Log interval Number of seconds between each data log entry Logging enabled No No logging of data Yes Logging of data enabled Logging mode Last values Ring buffer of specified number of...

Page 57: ...ons 4 2 0 See table on page 56 Advanced New data format with more information and many new values See table on page 57 Server IP Set up an IP address to be used for collecting log data for each measur...

Page 58: ...edia Text OFF O2 N2 CO2 Air AUX gas name Gas input2 realtime pressure Float Gas input2 realtime flow Float Gas input3 media Text OFF O2 N2 CO2 Air AUX gas name Gas input3 realtime pressure Float Gas i...

Page 59: ...AUX ratio Float 0 0 Gas input1 media Text OFF O2 N2 CO2 Air AUX gas name Gas input1 realtime pressure Float 0 0 Gas input1 pressure alarm Text Inactive Active Gas input1 pressure alarm limit Float 0...

Page 60: ...realtime flow Float 0 0 Output pressure Float 0 0 O2 consumption Int 0 CO2 consumption Int 0 N2 consumption Int 0 Air consumption Int 0 AUX Ar consumption Int 0 Mixer mode Text Flow Buffer MM8000 CO2...

Page 61: ...MM DD YY Time Date and Date format are related to the real time clock setting in the device The settings will have effect in all displays showing time and date Time format Setting of time format 12h o...

Page 62: ...e Main menu now displaying the additional menus for the Supervisor access level For best safety and correct operation of device you can easily return the device to User level access to restrict access...

Page 63: ...w supervisor code in a safe location If you loose this information please contact your appointed service provider for assistance in restoring code 1 4 7 2 5 8 0 3 6 OK 9 Enter new access PIN code 1 4...

Page 64: ...ored on the device for all products Export MMP Exports device settings to a binary file Is normally used as backup to be able to clone device settings to a new device Import MMP Imports device setting...

Page 65: ...from here to the computer from where you wish to connect to the device To do so insert the CD in your computer wait for the Dansensor MAP Mix Provectus application to start and then follow the direct...

Page 66: ...ber of your computer s COM port to which the device is connected In the Speed field type 115200 2 Select the Keyboard entry in the Category list 3 Select VT100 item 4 Select Serial entry from the Cate...

Page 67: ...N 300862 K 11 2019 7 To save the current setting we recommend that you give the session a name ex MAP Mix ProV and click Save The next time you start the program you can easily retrieve the settings...

Page 68: ...e Main menu Generally you use the arrow keys to navigate through the various menus and the Enter key to enter submenus change settings and or confirm a selection When entering figures either for acces...

Page 69: ...Dansensor MAP Mix Provectus EN User Guide 67 P N 300862 K 11 2019 To do so select Change access level item and press Enter...

Page 70: ...t to 0000 Type in code and press Enter Now access level has been changed to supervisor The access code can be changed to one of your own selection using the Change administrator password function To r...

Page 71: ...se see General setup on page 51 To disable the connection to the device select Close terminal server from the Main menu and then press Enter to confirm This will end the session and return the device...

Page 72: ...70 User Guide EN Dansensor MAP Mix Provectus P N 300862 K 11 2019...

Page 73: ...tion Mechanical data Mixer size 192 x 230 x 375 mm H x W x D Mixer weight 12 0 14 0 kg Box of one mixer 379 x 357 x 523 mm H x W x D Boxed weight 13 5 15 5 kg depending on model Connectivity Network L...

Page 74: ...inlet pressure 2 10 bar relative to ambient Flow capacity 2 gas 12 1000 l min 50 50 mix 3 gas 18 1500 l min 34 33 33 mix Typical 2 gas 60 40 mix flow range 15 833 l min Typical 3 gas 70 20 10 mix flo...

Page 75: ...300862 K 11 2019 Specification conditions Ambient temperature 23 C Ambient pressure 1013 hPa Gas temperature 23 C NOTE All gas concentrations are specified in volume percent Conformity CE RoHS China R...

Page 76: ...0 208 342 437 500 500 500 500 500 500 3 0 0 445 500 500 500 500 500 500 252 386 492 500 500 500 500 500 335 500 500 500 500 500 500 270 430 500 500 500 500 500 405 500 500 500 500 500 336 464 500 500...

Page 77: ...1098 Cable external RS 232 CMV 2 MAP Mix 3 m ser cpl P N 301174 Cable external RS 232 ser cpl P N 301175 Consumables Kit multiplum filter Gas in 3 pcs ser cpl P N 301092 Kit multiplum filter fan 10 pc...

Page 78: ...2 2 2 2 2 2 DQ XQLW 2 2 2 2 2 2 0RXQWLQJ KDUGZDUH VFUHZV VWXGV 2 2 2 2 2 2 QWHUQDO FDEOHV 2 2 2 2 2 2 6DPSOH KRVH NLW 2 2 2 2 2 2 0 3 0L 3UR9HFWXV 7R LF RU D DUGRXV 6XEVWDQFHV RU OHPHQWV 2 QGLFDWHV W...

Page 79: ...This blank page has been inserted to enable double sided printing of the document...

Page 80: ...MOCON Europe A S R nnedevej 18 4100 Ringsted Denmark Tel 45 57 66 00 88 info com dk mocon ametek www dansensor com...

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