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Amazone UF 1201, Operating Manual

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Amazone UF 1201 Operating Manual Download Page 48

 

 

 

Product description 

 

 

Technical boom residues 

Work-

ing 

width 

Number 

of part-

width 

sec-

tions

 

Part-width section control

 

Part-width section con-

trol

 

Without 

DUS 

Without 

DUS 

Without DUS pro

 

A 

B 

C 

A 

B 

C 

A 

B 

C 

15 m 

5 

4,5 l 

7,0 l 

11,5 l 

12,5 l 

1,0 l 

13,5 l 

14,5 l 

1,0 l  

15,5 l 

7 

4,5 l 

7,5 l 

12,0 l 

13,0 l 

1,0 l 

14,0 l 

16 m 

5 

4,5 l 

7,5 l 

12,0 l 

13,0 l 

1,0 l 

14,0 l 

14,8 l 

1,0 l 

15,8 l 

18 m 

5 

4,5 l 

8,0 l 

12,5 l 

13,5 l 

1,0 l 

14,5 l 

15,7 l 

1,0 l 

16,7 l 

7 

4,5 l 

8,5 l 

13,0 l 

14,0 l 

1,0 l 

15,0 l 

20 m 

5 

4,5 l 

8,5 l 

13,0 l 

14,0 l 

1,0 l 

15,5 l 

18,1 

1,0 l 

19,1 l 

7 

4,5 l 

9,5 l 

14,0 l 

15,0 l 

1,0 l 

16,0 l 

21 m 

5 

4,5 l 

9,0 l 

13,5 l 

14,5 l 

1,0 l 

15,5 l 

18,1 l 

1,5 l  

19,6 l 

7 

5,0 l 

10,5 l 

15,5 l 

17,0 l 

1,0 l 

18,0 l 

9

 

5,5 l 

16,0 l 

21,5 l 

23,0 l 

1,5 l 

24,5 l 

24 m 

5 

5,0 l 

10,0 l 

15,0 l 

16,0 l 

1,5 l 

17,5 l 

19,0 l 

2,0 l 

21,0 l 

7 

5,0 l 

11,5 l 

16,5 l 

17,5 l 

1,5 l 

19,0 l 

9 

5,5 l 

17,0 l 

22,5 l 

23,5 l 

2,0 l 

25,5 l 

27 m 

7 

5,0 l 

12,5 l  

17,5 l 

18,5 l 

2,0 l 

20,5 l 

22,4 l 

2,0 l 

24,4 l 

9

 

5,5 l 

17,5 l 

23,0 l 

24,0 l 

2,0 l 

26,0 l 

28 m 

7 

5,0 l 

13,0 l 

18,0 l 

19,0 l 

2,0 l 

21,0 l 

22,8 l 

2,0 l 

24,8 l 

9

 

5,5 l 

17,5 l 

23,0 l 

24,0 l 

2,0 l 

26,0 l 

30 m 

9 

5,5 l 

18,0 l 

23,5 l 

24,0 l 

2,5 l 

26,5 l 

24,6 l 

2,5 l 

27,1 l 

32 m 

9 

5,5 l 

18,5 l 

24,0 l 

24,0 l 

2,5 l 

27,0 l 

27,9 l 

2,5 l 

30,4 l 

33 m 

9 

5,5 l  

19,0 l 

24,5 l 

25,0 l 

2,5 l 

27,5 l 

27,6 l 

2,5 l 

30,1 l 

11

 

6,0 l 

23,0 l 

29,0 l 

29,5 l 

2,5 l 

32,0 l 

36 m 

7 

5,0 l  

16,0 l 

21,0 l 

21,5 l 

3,0 l 

24,5 l 

29,3 l 

3,0 l 

32,3 l 

9

 

5,5 l 

19,5 l 

25,0 l 

25,5 l 

3,0 l 

28,5 l 

39 m 

9 

5,5 l 

20,5 l 

26,0 l 

26,5 l 

3,0 l 

29,5 l 

33,7 l 

3,0 l 

36,7 l 

13

 

6,5 l 

28,0 l 

34,5 l 

35,0 l 

3,0 l 

38,0 l 

40 m 

9 

5,5 l 

21,0 l 

26,5 l 

27,0 l 

3,0 l 

30,0 l 

34,0 l 

3,0 l 

37,0 l 

 

DUS

: 

A

:

 

B

:

 

C:

 

 

Pressure circulating system 
Dilutable  
Not dilutable 
Total 

 
 
 
 

 

 

 

48  

UF  BAG0012.11  04.19 

 

Summary of Contents for UF 1201

Page 1: ...ting Manual az UF 901 UF 1201 UF 1501 UF 1801 Mounted field sprayer MG3168 BAG0012 11 04 19 Printed in Germany Please read this operating manual before commissioning Keep it in a safe place for future use en ...

Page 2: ...stion would not only harm himself but also make the mistake of blaming the machine for pos sible failures instead of himself In order to ensure success one should enter the mind of a thing make himself familiar with every part of the ma chine and get acquainted with how it s handled Only in this way could you be satisfied both with the machine and with yourself This goal is the purpose of this ins...

Page 3: ...ch 51 D 49202 Tel E mail Hasbergen Germany 49 0 5405 501 0 amazone amazone de Spare part orders Spare parts lists are freely accessible in the spare parts portal at www amazone de Please send orders to your AMAZONE dealer Formalities of the operating manual Document number MG3168 Compilation date 04 19 Copyright AMAZONEN WERKE H DREYER GmbH Co KG 2019 All rights reserved Reprinting even of extract...

Page 4: ...e safety information Only after careful reading will you be able to benefit from the full scope of your newly purchased machine Please ensure that all the machine operators have read this operating manual before the machine is commissioned Should you have any questions or problems please consult this op erating manual or contact your local service partner Regular maintenance and timely replacement...

Page 5: ...orking 26 2 16 Safety information for users 27 2 16 1 General safety and accident prevention information 27 2 16 2 Hydraulic system 30 2 16 3 Electrical system 31 2 16 4 Universal joint shaft operation 31 2 16 5 Field sprayer operation 33 2 16 6 Cleaning maintenance and repairs 34 3 Loading and unloading 35 4 Product description 35 4 1 Overview of the assemblies 36 4 2 Safety and protection equipm...

Page 6: ...74 5 13 Pump equipment 75 5 14 Filter equipment 76 5 14 1 Filling sieve 76 5 14 2 Bottom sieve in the induction bowl 76 5 14 3 Suction filter 76 5 14 4 Self cleaning pressure filter 77 5 14 5 Nozzle filters 77 5 15 Quick coupling system optional 78 5 16 Removable transportation device optional 79 5 17 Exterior wash down kit optional 80 5 18 Secure container for protective clothing optional 80 5 19...

Page 7: ...lic system with the system setting screw 126 8 Coupling and uncoupling the machine 128 8 1 Coupling the machine 128 8 2 Uncoupling the machine 131 9 Adjustments 132 9 1 Positions of the control elements for the different operation modes 132 10 Transportation 133 11 Using the machine 135 11 1 Preparing for spraying operation 137 11 2 Preparing the spray liquid 138 11 2 1 Calculating the filling and...

Page 8: ...usting the hydraulic throttle valve 186 13 6 1 Q plus boom 186 13 6 2 Super S boom 187 13 7 Settings on the folded out sprayer boom 189 13 8 Pump 190 13 8 1 Checking the oil level 190 13 8 2 Changing the oil 190 13 8 3 Checking and replacing the suction and pressure side valves 191 13 8 4 Checking and replacing piston diaphragms workshop work 192 13 9 Calibrating the field sprayer 194 13 9 1 Deter...

Page 9: ...ections specified in the operating manual are always seen in the direction of travel 1 3 Diagrams Instructions and responses Activities to be carried out by the user are given as numbered instruc tions Always keep to the order of the instructions The response to an instruction is given by an arrow Example 1 Instruction 1 Machine response to instruction 1 2 Instruction 2 Lists Lists without an esse...

Page 10: ...g symbols If you still have queries please contact the manufacturer Obligations of the user Before starting work anyone charged with working with on the ma chine is obliged to comply with the basic workplace safety instructions and acci dent prevention regulations to read and follow the General safety information section of this operating manual to read the section Warning symbols and other labels...

Page 11: ...to the operator at the latest on conclusion of the contract Guarantee and liability claims for damage to people or property will be excluded if they can be traced back to one or more of the following causes Improper use of the machine Improper installation commissioning operation and mainte nance of the machine Operation of the machine with defective safety equipment or improperly attached or non ...

Page 12: ...jury WARNING Indicates a medium risk which could result in death or serious physical injury if not avoided If the instructions are not followed then this may result in death or serious physical injury CAUTION Indicates a low risk which could cause minor or medium level physical injury or damage to property if not avoided IMPORTANT Indicates an obligation to special behaviour or an activity re quir...

Page 13: ...and mainte nance personnel Check all safety equipment regularly 2 4 Safety and protection equipment Before starting up the machine each time all the safety and protection equipment must be properly attached and fully functional Check all safety and protection equipment regularly Faulty safety equipment Faulty or disassembled safety and protection equipment can lead to dangerous situations 2 5 Info...

Page 14: ...those who have been instructed in their assigned tasks and in the possible risks in the case of improper behaviour have been trained if necessary and have been in formed about the necessary protective equipment and measures 3 People with specialist technical training shall be considered as a specialist Due to their specialist training and their knowledge of the appropriate regulations they can eva...

Page 15: ... connections are firmly secured and tight en if necessary When the maintenance work is completed check the function of the safety devices 2 10 Design changes You may make no changes expansions or modifications to the ma chine without the authorisation of AMAZONEN WERKE This also applies when welding support parts Any expansion or modification work shall require the written approval of AMAZONEN WER...

Page 16: ...third parties does not guarantee that they have been constructed in a way as to meet the requirements placed on them AMAZONEN WERKE shall accept no liability for damage caused by the use of non approved spare and wear parts or aids 2 11 Cleaning and disposal Handle and dispose of any materials used carefully in particular when carrying out work on lubrication systems and equipment and when cleanin...

Page 17: ... fields Field 1 is a symbol describing the danger surrounded by triangular safety symbol Field 2 is a symbol showing how to avoid the danger Warning symbols explanation The column Order number and explanation provides an explanation of the neighbouring warning symbol The description of the warning symbols is always the same and specifies in the following order 1 A description of the danger For exa...

Page 18: ...afety instructions 2 13 1 Positions of warning symbols and other labels Warning symbols The following diagrams show the arrangement of the warning symbols on the machine Fig 1 Fig 2 Fig 3 18 UF BAG0012 11 04 19 ...

Page 19: ...General safety instructions Super S boom Fig 4 Q Plus boom Fig 5 UF BAG0012 11 04 19 19 ...

Page 20: ...se extremely serious and potentially fatal injuries It is forbidden to ride on the machine or climb the machine when it is running This also applies to machines with treads or platforms Make sure that nobody is riding on the machine MD 084 Risk of crushing the entire body due to standing in the swivel range when machine parts are being lowered This danger can cause extremely serious and potentiall...

Page 21: ...king device MD 094 Danger from electric shock or burns due to unintentional contact with electric transmis sion lines or from approaching high voltage transmission lines without authorisation These dangers can cause extremely serious and potentially fatal injuries Maintain an adequate safety distance from transmission lines carrying high voltage Nominal voltage Safety distance from transmission li...

Page 22: ...raulic fluid contact a doctor immediately MD 097 Risk of crushing the entire body due to standing in the stroke area of the three point suspension when the three point hydraulics are actuated This danger can cause extremely serious and potentially fatal injuries Personnel are prohibited from entering the stroke area of the three point suspension when the three point hydraulics are actuat ed Only a...

Page 23: ...ead and observe the information in the relevant sections of the operating manual MD 104 Risk of crushing the entire body or impacts due to standing in the swivel range of lateral ly moving machine parts These dangers can cause extremely serious and potentially fatal injuries Maintain an adequate safety distance from moving machine parts while the tractor en gine is running Ensure that all personne...

Page 24: ...Danger from insufficient stability of the un hitched field sprayer attachment due to im proper uncoupling These dangers can cause extremely serious and potentially fatal injuries Before uncoupling the field sprayer attachment always pull the parking supports out of their transport position into the parking position MD192 Danger from liquid escaping under high pressure caused by working on lines an...

Page 25: ...ing the entire body due to standing under suspended loads or raised machine parts This danger can cause extremely serious and potentially fatal injuries It is forbidden to stand under suspended loads or raised machine parts Maintain an adequate safety distance from any suspended loads or raised machine parts Ensure that all personnel maintain an ade quate safety distance from suspended loads or ra...

Page 26: ...king areas Failure of important machine functions Failure of prescribed methods of maintenance and repair Danger to people through mechanical and chemical influences Risk to the environment through leakage of hydraulic fluid 2 15 Safety conscious working Besides the safety information in this operating manual the generally applicable national workplace safety and accident prevention regula tions a...

Page 27: ...ather conditions the driving characteristics of the tractor and the connected machine Coupling and uncoupling the machine Only connect and transport the machine with tractors suitable for the task When coupling machines to the tractor s three point linkage the linkages of the tractor and the machine must always be the same Connect the machine to the prescribed equipment in accordance with the spec...

Page 28: ...e Before starting work ensure that you understand all the equip ment and actuation elements of the machine and their function There is no time for this when the machine is already in opera tion Do not wear loose fitting clothing Loose clothing increases the risk of being caught by the drive shaft Only start up the machine when all the safety equipment has been attached and is in the safety positio...

Page 29: ...or the loaded vehicle combination tractor plus connected machine Check the brake power before moving off When turning corners with the machine connected take the broad load and balance weight of the machine into account If the machine is fixed to the tractor s three point linkage or lower links before moving off ensure sufficient side locking of the trac tor lower links Before moving off move all ...

Page 30: ...lines checked at least once a year by an expert to ensure they are in safe working order Replace the hydraulic hose lines if they are damaged or worn Only use genuine AMAZONE hydraulic hose lines The hydraulic hose lines should not be used for longer than six years including any storage time of maximum two years Even with proper storage and approved use hoses and hose connec tions are subject to n...

Page 31: ...ht cause faults on the vehicle electronics or other com ponents ο Ensure that the retrofitted electrical and electronic compo nents comply with the EMC directive 2014 30 EC in the ap propriate version and bear the CE mark 2 16 4 Universal joint shaft operation Use only the PTO shafts prescribed by the AMAZONEN WERKE factories equipped with the proper safety devices Also read and follow the operati...

Page 32: ...curs or it is not needed WARNING After the universal joint shaft is switched off there is a danger of injury from the continued rotation of freewheeling machine parts Do not approach the machine too closely during this time You may work on the machine only after all machine parts have come to a complete stop Secure the tractor and machine against unintentional starting and unintentional rolling be...

Page 33: ...rements Only use hose clamps made from V2A for installation The nominal volume of the spray liquid tank must not be ex ceeded during filling When there will be exposure to crop protection agent wear the proper protective clothing i e gloves overalls safety glasses etc When using tractors with a cab with ventilation fans replace the fresh air filters with activated carbon filters Observe the inform...

Page 34: ...e cable to the tractor generator and battery before carrying out electrical welding work on the tractor and on at tached machines Spare parts must meet at least the specified technical require ments of AMAZONEN WERKE This is ensured through the use of genuine AMAZONE spare parts When repairing field sprayers which have been used for liquid fertiliser application with ammonium nitrate urea solution...

Page 35: ...ing belt must be 1 000 kg 4 Product description This section provides a comprehensive overview of the machine structure provides the names of the individual modules and controls If possible read this section when actually at the machine This helps you to understand the machine better The field sprayer is composed of the following main components Basic machine Pressure gauge Pump equipment for the ...

Page 36: ...er tank 5 Fill level indicator 6 Flushing water tank 7 Upper link connection with inserting pin 8 Lower link connection cat II 9 Piston diaphragm pump 10 Swivel out induction bowl optional 11 Pull out step 12 Swivel out parking supports 13 Parking device castors with braking device 14 Fluid filter Profi folding 15 Flushing water tank filling level indicator 36 UF BAG0012 11 04 19 ...

Page 37: ...ked Fig 8 Transport locking mechanism Fig 9 1 to prevent the Q plus boom from folding out unintentionally Fig 9 Transport locking mechanism Fig 10 to prevent the Super S boom from folding out unintentionally Fig 10 Fig 11 1 Visual check of the Super S boom lock Fig 11 Fig 12 1 PTO shaft guard 2 Machine PTO shaft guard Fig 12 UF BAG0012 11 04 19 37 ...

Page 38: ...Rear lights brake lights turn indicators required if the turn indicators on the tractor are obscured 2 2 warning signs 3 1 registration plate holder with lighting re quired if the registration plate on the tractor is obscured 4 Rectangular emitter yellow Fig 16 Front lighting only for Q plus sprayer boom 1 2 front side lights 2 2 warning signs Fig 14 Fig 15 Connect the lighting system via the conn...

Page 39: ...y liquid tank 2 Driving on slopes with a partially full spray liquid tank 3 Application of residual quantities 4 Turning 5 Folding the sprayer boom 1 2 3 4 5 Across a slope 15 15 15 15 20 Up down the slope 15 30 15 15 20 The intended use also includes Compliance with all the instructions in this operating manual Execution of inspection and maintenance work Exclusive use of genuine AMAZONE spare pa...

Page 40: ...idox can cause damage to the pump diaphragms hoses spray lines and tanks The examples given are in no way intended to represent a comprehensive list In particular we warn against unauthorised mixtures of two or more different crop protection agents Substances which have a tendency to stick together or set must not be applied When using such aggressive crop protection agents it is recom mended that...

Page 41: ...ay stand in the machine danger area if the tractor engine is running with the PTO shaft hydraulic system connected if the tractor and machine are not protected against unintentional start up and rolling The operating person may only move the machine or switch or drive the tools from the transport position to the working position or vice versa when there is no one in the machine danger area Danger ...

Page 42: ...7 4 10 Conformity Directives Standards designation The implement complies with the Implement directive 2006 42 EC EMC directive 2014 30 EC 4 11 Technically possible maximum application rate The application rate of the implement is limited by the following fac tors Maximum flow to the sprayer boom of 200 l min Maximum flow per part width section of 25 l min with 2 spray lines 40 l min per part widt...

Page 43: ...ulation formula for the application rate in l min Agitator capacity per minute 5 of the tank volume Permissible application rate Pump capacity 0 05 x nominal tank volume l min l min l see technical data Conversion of the application rate in l ha 1 Determine the application rate per nozzle divide the permissible application rate by the number of nozzles 2 Read the application rate per hectare depen...

Page 44: ...tion Cat 2 Working width 21 m use upper link connection Cat 3 Central switching mechanism Electric part width section valve coupling Spray pressure adjustment Electric Spray pressure setting range 0 8 10 bar Spray pressure display Digital spray pressure display Pressure filter 50 80 100 mesh Agitator Infinitely adjustable Measurement from the lower link connection Optional equipment Q plus sprayer...

Page 45: ...cause of unstable driving conditions Carefully determine the payload and therefore the permitted filling amount for your machine Not all filling media can be used to fill the tank completely You can find the value for the permissible total weight on the implement rating plate Weigh the empty implement to determine the basic weight UF BAG0012 11 04 19 45 ...

Page 46: ...5 5 4 5 5 3 16 m 5 7 6 6 6 7 18 m 5 6 8 8 8 6 7 5 6 5 4 5 6 5 20 m 5 8 8 8 8 8 7 5 6 5 4 5 6 5 21 m 5 9 8 8 8 9 7 6 6 6 6 6 6 6 9 4 4 6 5 4 5 6 4 4 11 4 4 3 3 5 4 5 3 3 4 4 21 15 m 7 6 6 6 6 6 6 6 9 4 4 6 5 4 5 6 4 4 11 3 3 4 4 5 4 5 4 4 3 3 24 m 5 9 10 10 10 9 7 6 6 8 8 8 6 6 9 6 5 6 5 4 5 6 5 6 11 4 4 5 4 5 4 5 4 5 4 4 27 m 7 9 6 8 8 8 6 9 9 6 6 6 6 6 6 6 6 6 11 6 6 4 4 5 4 5 4 4 6 6 28 m 7 8 8 ...

Page 47: ...nstruction type 4 cylinder piston dia phragm pump 6 cylinder piston diaphragm pump Pulsation damping Pressure reser voir Fluid damping Residue l 5 6 6 Total weight of pump equipment kg 26 34 37 4 13 4 Residual amounts Technical residue incl pump UF 901 1201 1501 1801 On the flat 8 l Along the contours Direction of travel 20 to left 10 l Direction of travel 20 to righ 10 l Along the gradient 20 up ...

Page 48: ...l 16 0 l 1 5 l 17 5 l 19 0 l 2 0 l 21 0 l 7 5 0 l 11 5 l 16 5 l 17 5 l 1 5 l 19 0 l 9 5 5 l 17 0 l 22 5 l 23 5 l 2 0 l 25 5 l 27 m 7 5 0 l 12 5 l 17 5 l 18 5 l 2 0 l 20 5 l 22 4 l 2 0 l 24 4 l 9 5 5 l 17 5 l 23 0 l 24 0 l 2 0 l 26 0 l 28 m 7 5 0 l 13 0 l 18 0 l 19 0 l 2 0 l 21 0 l 22 8 l 2 0 l 24 8 l 9 5 5 l 17 5 l 23 0 l 24 0 l 2 0 l 26 0 l 30 m 9 5 5 l 18 0 l 23 5 l 24 0 l 2 5 l 26 5 l 24 6 l 2 ...

Page 49: ...ulic block with Profi folding optional Implement hydraulic fluid HLP68 DIN 51524 The implement hydraulic fluid is suitable for the combined hy draulic fluid circuits of all standard tractor brands Control units Depending on equipment see page 61 Universal joint shaft Required speed 540 rpm Direction of rotation Clockwise viewed from rear toward the tractor Three point attachment The tractor s lowe...

Page 50: ...Construction and function of the basic machine 5 Construction and function of the basic machine 5 1 Function single nozzle control Part width section control 50 UF BAG0012 11 04 19 ...

Page 51: ...n valves 20 The part width section valves 20 single nozzle con trol promoted The return flow meter 18 Control terminal only determines the quantity of spray liquid to be conveyed back to the spray liquid tank 1 in the case of a low application rate In its switched on state the agitator 4 ensures that the spray liquid in the spray liquid tank 1 remains homogenous The stirring perfor mance of the ag...

Page 52: ... fresh water tank 7 Filling opening for the fresh water tank 8 Filling connection on the induction bowl 9 Outlet suction filter spray liquid tank A VARIO control suction side B VARIO control pressure side C Switch tap for the agitator dump pressure filter D Switch tap for fill quick empty E Switch tap for ring line induction bowl can ister flushing F Switch tap for suction induction G Schalthahn B...

Page 53: ...filter ο Dump the technical residue from the spray liquid tank ο Draw from the spray tank Fig 19 B VARIO control pressure side ο External cleaning with flushing water H2O ο Spraying operation ο Internal tank cleaning with flushing water H2O ο Filling D quick emptying optional D Fig 20 C Switch tap for the agitator dump pressure filter ο Agitator ο 0 Zero setting ο Dump the technical residue from t...

Page 54: ...for ring line induction bowl canister flushing ο Canister flushing ο 0 Zero setting ο Ring line Fig 23 F Switch tap for suction induction ο Draw from an external source ο 0 Zero setting ο Induct Fig 24 All stop taps are open when lever position is in direction of flow closed when lever position is transverse to direction of flow 54 UF BAG0012 11 04 19 ...

Page 55: ... the parking device Fig 25 Fig 26 When raised and hitched to the tractor swivel the parking supports on the machine back Fig 28 1 into the park position forwards Fig 28 2 into the transport posi tion A tension spring holds the parking supports in the current end position UF BAG0012 11 04 19 55 ...

Page 56: ...er coupling point with upper link pin 3 Clip pin for securing the upper link pin and lower link pin 4 Hook to hold the quick coupling system UF 1501 1801 are equipped with a double up per link pin Cat II Cat III Fig 30 Fig 27 Fig 28 WARNING Risk of crushing catching trapping and impact if the machine releases unexpectedly from the tractor If the working widths of the UF 1501 1801 are greater than ...

Page 57: ...ithout correctly using the supporting chain Before each use check that ο all PTO shaft protective devices are installed and fully func tional ο the clearance around the PTO shaft is sufficient in all oper ating positions Insufficient clearance will result in damage to the PTO shaft Attach the supporting chains in a way that ensures a sufficient swivel range of the PTO shaft in all operating positi...

Page 58: ...the operating manual provided for the PTO shaft Correct use and maintenance of the PTO shaft prevents serious accidents When coupling the PTO shaft ο refer to the operating manual provided for the PTO shaft ο observe the permissible drive speed of the machine ο observe the correct installation length of the PTO shaft Re fer to the section Adjusting the length of the PTO shaft to the tractor page 1...

Page 59: ...tractor universal joint shaft 5 Fit the latch of the PTO shaft over the universal joint shaft of the tractor until the latch is heard to engage When coupling the PTO shaft refer to the operating manual provided for the PTO shaft and observe the permissible universal joint shaft speed of the machine 6 Secure the PTO shaft guard using the supporting chain s to prevent movement 6 1 Fasten the support...

Page 60: ...hot particularly clutches 1 Uncouple the machine from the tractor Refer to the section Uncoupling the machine page 131 2 Drive the tractor up to the machine leaving a clearance of ap proximately 25 cm between the tractor and the machine 3 Secure the tractor against unintentional starting and rolling see the section Securing the tractor against unintentional starting and rolling starting on page 12...

Page 61: ...ion The tractor control unit must be used in different types of activa tion depending on the hydraulic function Latched for a permanent oil circulation Tentative activate until the action is executed Float position free oil flow in the control unit Marking Function Tractor control unit yellow height adjustment raise Double acting lower green boom folding fold out Double acting fold in natural tilt...

Page 62: ...draulic hose lines WARNING Risk of crushing cutting catching drawing in and impact from faulty hydraulic functions when the hydraulic hose lines are in correctly connected When coupling the hydraulic hose lines observe the coloured mark ings on the hydraulic plugs Check the compatibility of the hydraulic fluids before connecting the machine to the tractor hydraulic system Do not mix any mineral oi...

Page 63: ...n lever on the control unit on the tractor to float position neutral position 2 Unlock the hydraulic connectors from the hydraulic sockets 3 Protect the hydraulic plug and hydraulic socket against soiling using the dust protection caps 4 Place the hydraulic hose lines in the hose cabinet UF BAG0012 11 04 19 63 ...

Page 64: ...he necessary information and taking charge of the area based regulation of the spray rate l ha depending on the specified spray rate target rate and the current operational speed km h 5 8 1 Control terminal The Control terminal Fig 33 can be used to enter machine specific data enter job related data cause the field sprayer to change the spray rate used in spray ing operation operate all functions ...

Page 65: ... operation switch part width sections on and off Current spread rate speed worked area total area quantity applied and overall spread rate working time and distance travelled are continu ously detected Fig 32 See also the AMASPRAY operating manual 5 8 3 AMASET The AMASET Fig 35 can be used to display the spray pressure set the spray pressure control end boundary nozzles switch spraying on off fold...

Page 66: ...nd off display the spray pressure spread rate adjustment via spray pressure 1 Pressure regulation valve 2 Switch tap for spraying on off Position A Spraying switched on Position B Spraying switched off 3 Pressure gauge 4 5 part width section valves Fig 34 1 Part width section valve switched on 2 Part width section valve switched off 3 Rotary knob for pressure equalisation set ting Fig 35 66 UF BAG...

Page 67: ...quid output by means of the required spray pressure on the pressure regulation valve according to the spray table 10 Set the switch tap to Spraying off 11 Switch on the part width sections required to begin spraying 12 Select the right tractor gear and move off 13 Set the switch tap on the valve chest to Spray Maintain the selected tractor gear and speed during spraying 14 After work is completed ...

Page 68: ...umstances from the permitted pressure range for the nozzle fitted When increasing operational speed do not exceed the maximum permissible pump drive speed of 550 rpm WARNING Large variations in spray pressure cause undesirable changes in the drop size of the spray liquid Only switch sprayers on and off while in motion During the spraying procedure maintain the exact tractor gear preselected for th...

Page 69: ...d for the filling opening 3 Fill level indicator 4 Step up handle 5 Step 6 Setting tap for the agitator in the spray liq uid tank 5 9 1 Hinged screw lid for the filling opening To open the lid rotate to the left and swing open To close the lid fold down and rotate to the right until tight Fig 36 5 9 2 Filling the spray liquid tank optional 1 Filling connection for the flushing water tank spray liq...

Page 70: ...r the control terminal along with the platform Make absolutely sure that the step is locked in its end position when slid away DANGER Never climb into the spray liquid tank Risk of injury from poisonous vapours It is strictly forbidden to ride on the field sprayer Riding on the machine creates a risk of falling 5 9 5 Agitator When switched on the agitator stirs the spray liquid in the spray liquid...

Page 71: ... using the suction hose see also the section Use of the machine Seite 145 Fig 42 1 Suction hose 8 m 2 2 Quick coupling 3 Suction filter for filtering the intake water 4 Non return valve Prevents liquid already in the spray liquid tank from running out if the vacuum suddenly collapses during the filling process Fig 40 Fig 43 Super S boom only 1 Suction hose holder optional Fig 41 UF BAG0012 11 04 1...

Page 72: ...quid tank at the end of spraying operation clean flush the whole field sprayer in the field clean the suction chest and the spray lines when the tank is full Screw lid with breather valve for the fill opening Only fill the flushing water tank with clear fresh water Tank capacity 125 litres UF901 UF1201 180 litres UF1501 UF1801 1 Filling connection for the flushing water tank spray liquid tank 2 Sw...

Page 73: ...r tank Never use the water from the fresh water tank as drinking water The ma terials used to construct the fresh wa ter tank are not food safe WARNING Inadmissible contamination of the clear water tank with crop protection agent or spray liquid Always fill the clear water tank with clear freshwater only and never with crop protection agent or spray liquid When using the field sprayer make sure th...

Page 74: ...suction induction 4 Filling connection on the induction bowl alternative Ecofill connection for extracting spraying agent from Ecofill tanks optional 5 Suction line for the induction bowl Fig 45 Fig 48 1 Switch tap for ring line canister flushing 2 Bottom sieve 3 Rotating canister flushing nozzle for wash ing out canisters or other containers 4 Pressure plate 5 Ring line to dissolve and induct cro...

Page 75: ...mponents which come into direct contact with crop protection agents are either produced from die cast aluminium with a plastic coating or from plastic Based on the current state of knowledge these pumps are suitable for spread ing standard crop protection agents and liquid fertilisers Fig 48 Never exceed the maximum permissi ble pump drive speed of 540 rpm UF BAG0012 11 04 19 75 ...

Page 76: ...sure filter inserts with 80 or 100 mesh inch for some crop protection agents can filter out active agents In individual cases enquire with crop protection agent manufacturers 5 14 1 Filling sieve The filling sieve Fig 51 1 prevents the spray liquid from being contaminated when the spray liquid tank is being filled via the filling dome Filter area 3 750 mm Mesh size 1 00 mm Fig 49 5 14 2 Bottom sie...

Page 77: ...ressure filter inserts 50 mesh inch standard blue for nozzle size 03 and larger Filter area 216 mm Mesh size 0 35 mm 80 mesh inch yellow for nozzle size 02 Filter area 216 mm Mesh size 0 20 mm 100 mesh inch green for nozzle size 015 and smaller Filter area 216 mm Mesh size 0 15 mm Fig 52 5 14 5 Nozzle filters The nozzle filters Fig 55 1 prevent the spraying nozzle from becoming blocked Overview of...

Page 78: ... the lower link pin with ball sleeves fit the spacer sleeves Fig 56 3 and secure with a linchpin The field sprayer is coupled to the quick coupling system using the hook on the three point at tachment frame The spring loaded ratchets Fig 57 1 lock au tomatically securing the coupling between the field sprayer and the quick coupling system To uncouple the parked field sprayer release the ratchets f...

Page 79: ...hydrau lic system 3 Secure the machine against unintentional starting and unintentional rolling 4 Support the raised machine so that it can not be lowered unintentionally For initial installation Secure the linchpins on the ma chine Fig 58 5 Fig 59 5 with the securing strap Fig 58 Fig 59 3 Press the wire hooks together on the securing strap with pliers 5 Front steerable castors Fig 58 1 fixed rear...

Page 80: ...and contamination with spray liquid if the spray gun is acti vated accidentally Secure the spray gun against uninten tional spraying using the locking mechanism Fig 61 1 before each pause in spraying before depositing the spray gun in its holder after cleaning work is complete 5 18 Secure container for protective clothing optional Secure container for protective clothing Fig 62 1 includes one comp...

Page 81: ...actor is required operation via the dashboard Power supply and operation via ISOBUS Work floodlights Fig 61 LED individual nozzle illumination Fig 62 5 20 FT 1001 front tank optional The FT 1001 has a tank capacity of 1 000 l and is fitted to the tractor s front hydraulic sys tem Fig 63 UF BAG0012 11 04 19 81 ...

Page 82: ...reness of the immediate surroundings Before manoeuvring ensure that there are no people or objects in the manoeuvring area by taking a direct look The implement can be equipped with a camera Features Viewing angle of 135 Heater and lotus coating Infrared night view technology Automatic backlight compensation Fig 66 1 Camera on the sprayer boom for reversing safely Fig 64 Fig 67 1 Camera on the fro...

Page 83: ...cally when the desired fill level is reached signal limit ο Filling stopped manually Remote controlled switching of intake cock from filling to spraying The intake cock is operated remote controlled via the control terminal and electric motor For remote control the hand lever must be engaged with the cylinder screw 2 in the hole of the slewing ring 3 manually at the control terminal For manual ope...

Page 84: ...i folding consists of the following functions Folding the sprayer boom in and out Hydraulic height adjustment Hydraulic tilt adjustment Folding in one side of the sprayer boom One sided independent raising and lowering of the sprayer boom boom extension Profi folding II only Folding via the tractor control unit The boom is operated via tractor control units Depending on the version sprayer boom fo...

Page 85: ...ngine is running Ensure that all personnel maintain an adequate safety distance from moving machine parts Instruct personnel to leave the swivel range of any moving machine parts before swivelling the parts WARNING Danger for third parties from crushing being drawn in and or caught by the moving parts of the boom or impact if they stand in the swivel range of the boom while it is folding out or in...

Page 86: ... for spraying operation to avoid the sprayer boom swinging out and coming into contact with the ground with the swing compensation locked Unless the sprayer boom is guided smoothly even lateral distribution cannot be guaranteed Setting the spraying height WARNING Risk of crushing and impact for personnel who are caught while the height of the sprayer boom is being raised or lowered Direct people o...

Page 87: ... allows the outer boom section to avoid collision by moving around the articulated axle in and against the direction of travel it is then automatically returned to its working position Fig 67 spacer The spacer prevents collisions of the boom with the ground Fig 68 When using certain nozzles the spacers are with in the spray cone In this case attach the spacers horizontally on the carrier Use thumb...

Page 88: ...stration purposes in this image the pro tective device has been removed from the swing compensation Fig 71 Unlocking the swing compensation Even lateral distribution can only be achieved with the swing compen sation unlocked After the sprayer boom is fully folded out actuate the operating lever for another 5 seconds The swing compensation unlocks and the folded out sprayer boom can swing freely in...

Page 89: ...pensation 6 Tension springs for parallel boom alignment 7 Shock absorber 8 Flow meter for determining the spray rate l ha only with quantity regulation 9 Return flow meter for determining how much spray liquid is to be conveyed back into the spray liquid tank Control terminal only 10 Motor valves for switching the part width sections on and off control unit 11 Bypass valve 12 Pressure connection f...

Page 90: ...kage height approx 2 3 of the boom carrier length The transport safety catch unlocks the sprayer boom from its transport position and the sprayer boom can then be folded out Fig 73 1 shows the unlocked transport safety catch Fig 73 Locking the transport safety catch Lower the folded boom package using height adjustment until the automatic transport safety catch locks the boom package the distance ...

Page 91: ... sequence specified in Fig 76 for folding the boom out To fold in use the reverse sequence Folding out the sprayer boom 1 Unlock the transport safety catch by lifting the bar Fig 77 2 Fold out the right hand boom Fig 76 1 2 3 Fold out the left hand boom Fig 76 3 4 4 Unlock the swing compensation using the hand lever on the left hand boom Fig 77 Fig 78 1 Hand lever in the unlocked position Fig 78 U...

Page 92: ... compensation using the hand lever on the left hand boom Fig 79 1 Hand lever in the locked position 2 Fold in the left hand boom 3 Fold in the right hand boom 4 After the booms are folded in ensure that the transport safety catch engages correctly Fig 80 Fig 79 Fig 80 92 UF BAG0012 11 04 19 ...

Page 93: ...d out and the swing compensation is unlocked When unfolding first the right hand and then the left hand boom folds out The swing compensation is unlocked when the green section of the un locking indicator is visible The appropriate hydraulic cylinders lock the booms in their work ing position 3 Actuate tractor control unit yellow Set the spraying height for the sprayer boom Folding in the sprayer ...

Page 94: ... a minimum of one metre off the ground The automatic transport safety catch locks the folded left hand boom 3 Switch off the boom part width sections of the left hand boom 4 During spraying operation drive at a significantly reduced speed 5 Unlock the automatic transport safety catch again before folding the left hand boom back out Refer to the section Unlocking the transport safety catch page 90 ...

Page 95: ...d back into the spray liquid tank Control terminal only 6 Motor valves for switching the part width sections on and off control unit 7 Bypass valve 8 Pressure connection for the spraying pressure pressure gauge 9 Pressure relief reduces excess pressure in the spray lines after a part width section is switched off 10 Valve and reverse tap for the DUS system 11 Box for protective clothing 12 Externa...

Page 96: ...ugs Fig 82 1 are released from the catching sockets Fig 82 2 The transport safety catch unlocks the sprayer boom from the transport position Fig 82 shows the unlocked sprayer boom Fig 82 Locking the transport safety catch Lower the sprayer boom fully using height ad justment until the catching lugs Fig 83 1 are grasped by the catching sockets Fig 83 2 The transport safety catch locks the sprayer b...

Page 97: ...are folded out the individual segments of the two booms are fully folded out and the swing compensation is unlocked The appropriate hydraulic cylinders lock the boom in its working position Folding out does not always happen symmetrically 3 Actuate tractor control unit yellow Set the spraying height for the sprayer boom Folding in the sprayer boom 1 Actuate tractor control unit yellow Raise the sp...

Page 98: ...er folding in the boom lifts into the transport position Interrupt the folding process at the right point 4 Align the sprayer boom using tilt adjustment so it is parallel to the target surface 5 Set the spraying height for the sprayer boom such that the sprayer boom is a minimum of 1 m off the ground 6 Switch off the part width sections of the folded in boom 7 During spraying operation drive at a ...

Page 99: ...idth sections switched off Case 2 Number of nozzles outer part width section Number of nozzles on the foldable outer element Close the outer nozzles manually triple nozzle head Perform changes on the control terminal ο Enter the changed working width ο Enter the changed number of nozzles on the outer part width sections Fig 85 2 bolts lock the folded and unfolded outer element in its respective en...

Page 100: ...tivated in the on board computer Fig 86 1 Boom width reduction 2 Boom width damping option A Stop tap opened B Stop tap closed Working with reduced working width 1 Reduce the boom width hydraulically 2 Close the stop taps for the boom width reduction 3 Open the stop tap for the boom damping 4 Deactivate the respective boom part width sections in the on board computer 5 Perform work with reduced wo...

Page 101: ...er sensor Fig 87 6 5 Boom extension option The boom extension increases the working width infinitely up to 1 20 metres Fig 88 1 Boom extension in transport position 2 Boom extension in working position 3 Stop tap for the outer nozzle A Stop tap opened B Stop tap closed 4 Wing bolts for securing the boom extension in the transport or working position UF BAG0012 11 04 19 101 ...

Page 102: ... terminal 6 7 Distance Control optional The Distance Control regulating unit for the sprayer boom automatically holds the sprayer boom parallel at the desired distance from the target surface DistanceControl with 2 sensors DistanceControl with 4 sensors Ultrasound sensors Fig 89 1 detect the dis tance to the ground or the crop If there is a deviation from the desired height Distance Control readju...

Page 103: ...s and DUS pressure circulation system Spray lines with single nozzle control and DUS Pro pressure circulation system 1 Flow meter 2 Flow meter 3 Boom part width section valves 4 Bypass valve for low application rates 5 Pressure circulation line 6 DUS stop tap 7 Pressure control valve 8 Check valve 9 Pressure control valve UF BAG0012 11 04 19 103 ...

Page 104: ...lines to 2 l The constant circulation of liquid enables production of a uniform spray pat tern right from the start because spray liq uid is available at every spray nozzle im mediately after the sprayer boom is switched on with no delay prevents clogging of the spray line Line filter for spray lines optional The line filter 1 is installed in the spray lines in each part width section part width s...

Page 105: ... 4 Shutter holds the entire diaphragm valve in the nozzle body 5 Nozzle filter fitted as standard on machines with 50 mesh inch is inserted from below into the nozzle body 6 Rubber seal 7 Nozzle with bayonet cap 6 9 1 Multiple nozzles It is advantageous to use multiple nozzle heads when using different nozzle types Turning the multiple nozzle head counterclock wise brings a different nozzle into p...

Page 106: ...upplied Quadruple nozzles optional The arrow indicates the vertical nozzle that is being supplied The quadruple nozzle body can be equipped with a 25 cm nozzle holder This results in a nozzle spacing of 25 cm The arrow indicates the label 25 cm when the nozzle spacing is set at 25 cm 106 UF BAG0012 11 04 19 ...

Page 107: ...Construction and function of the sprayer boom Install the 25 cm nozzle holder If the 25 cm nozzle holder is not used close the supply with plugs UF BAG0012 11 04 19 107 ...

Page 108: ... further out right at the edge of the field Fig 90 Electric end nozzle switching optional Using end nozzle switching up to three of the outer nozzles at the edge of the field close to a water source can be electrically switched off from the tractor Fig 91 Electric additional nozzle switching optional With the additional nozzle switching another exterior nozzle is cut in increasing the working widt...

Page 109: ...ection Control 1 Nozzle body 2 Union nut with diaphragm seal 3 Motor valve 6 10 2 4 way AmaSelect single nozzle control Standard nozzle body Extra nozzle body Extra nozzle body The sprayer boom is fitted with 4 way noz zle bodies Each of them is operated by an electric motor The nozzles can be switched on or off as desired depending on Section Control Due to the 4 way nozzle bodies several nozzles...

Page 110: ...ual nozzle selection The control terminal can be used to select the nozzle or the nozzle combination Automatic nozzle selection The nozzle or nozzle combination is automatical ly selected during spraying in accordance with the entered border conditions Symbol for nozzle housings AmaSelect The arrow shows the direction of travel This is important for the assembly of the nozzles in the nozzle bodies...

Page 111: ...for spraying liquid fertiliser Always dis continue nozzle based AUS fertilisation at development stage EC 39 because chemical burns to on ears have a particularly bad effect 6 11 1 Three ray nozzles The use of three ray nozzles for applying liquid fertiliser is beneficial if the liquid fertiliser needs to be taken up more by the roots of the plant than through the leaves Thanks to its three openin...

Page 112: ... side This allows very large drops to be produced on the plants using only slight impact forces Fig 98 7 hole nozzle Fig 99 FD nozzle Fig 93 Fig 94 The following 7 hole nozzles are available at 8 km h SJ7 02 CE 74 120l AUS SJ7 03 CE 110 180l AUS SJ7 04 CE 148 240l AUS SJ7 05 CE 184 300l AUS SJ7 06 CE 222 411l AUS SJ7 08 CE 295 480l AUS The following FD nozzles are available at 8 km h FD 04 150 240...

Page 113: ...mb nuts for securing the drag hose unit 3 Turned plug connection for connecting the hoses 4 Metal weights stabilise the position of the hoses during opera tion The dosing discs determine the spray rate l ha The following dosing discs are available at 8 km h 4916 26 dia 0 65 50 104 l AUS ha 4916 32 dia 0 8 80 162 l AUS ha 4916 39 dia 1 0 115 226 l AUS ha standard 4916 45 dia 1 2 150 308 l AUS ha 49...

Page 114: ... without leaving any residue behind Set the interval between the individual applica tions of bubbles on the slotted screw Fig 101 4 as follows ο turn to the right interval gets larger ο turn to the left interval gets smaller Fig 101 1 Tank 2 Compressor 3 Securing bracket 4 Slotted screw Fig 96 Fig 97 Fig 102 1 Air and liquid agitator 2 Flexible plastic nozzle See operating manual for software ISOB...

Page 115: ...actor and machine must meet the national road traffic regulations The operator and the user shall be responsible for compliance with the statutory road traffic regulations WARNING Risk of crushing shearing cutting and being drawn in or trapped in the vicinity of hydraulically or electrically actuated components Do not block the operator controls on the tractor which are used for hydraulic and elec...

Page 116: ...he dead weight of the tractor The tractor must achieve the brake rate specified by the tractor manu facturer even with the machine connected 7 1 1 Calculating the actual values for the total tractor weight tractor axle loads and tyre load capacities as well as the minimum ballast The permissible total tractor weight specified in the vehicle documen tation must be greater than the sum of the Tracto...

Page 117: ...allast or measure ment a1 m Distance from the centre of the front axle to the centre of the lower link connection See tractor operating manual or measure ment a2 m Distance between the centre of the lower link connection point and the centre of gravi ty of the front machine mount or front ballast centre of gravity distance See technical data of front machine mount ing or front ballast or measureme...

Page 118: ...he table page 119 7 1 1 4 Calculation of the actual total weight of the combined tractor and machine H L V tat G T G G Enter the numeric value for the calculated actual total weight and the approved total tractor weight specified in the tractor operating manual in the table page 119 7 1 1 5 Calculation of the actual rear axle load of the tractor TH tat tat V tat tat H T G T Enter the numeric value...

Page 119: ...rac tor steering capability and braking power It is forbidden to couple the machine to the tractor used as the basis for calculation if one of the actual calculated values is greater than the permissi ble value there is no front ballast if required attached to the tractor for the minimum front ballast GV min Ballast your tractor with weights at the front or rear if the tractor axle load is exceede...

Page 120: ...nd with the tanks empty 1 Clean and grease the pump input shaft Fig 108 1 2 Press in the PTO shaft spring pin Fig 109 1 3 Insert the PTO shaft until the spring pin engages securing the PTO shaft axially 4 Secure the PTO shaft guard against simul taneous rotation by attaching the chain Fig 109 2 to the machine Fig 108 2 Fig 100 Fig 101 120 UF BAG0012 11 04 19 ...

Page 121: ...nt tractor type You may need to readjust the PTO shaft if you couple the ma chine to another tractor WARNING Risk of being caught and drawn in if the PTO shaft is installed incorrectly or if unauthorised design changes are made Only a specialist workshop may make design changes to the PTO shaft When doing so read and follow the operating manual from the manufacturer Adjusting the length of the PTO...

Page 122: ... do so raise and lower the machine via the tractor s three point hydraulic system While doing so actuate the manual controls for the tractor s three point hydraulic system on the rear of the tractor from the provided workstation 4 Secure the machine lifted in the measured clearance height against unintentional lowering for example by supporting it or hooking it to a crane 5 Secure the tractor from...

Page 123: ...he tractor engine is running with a connect ed PTO shaft hydraulic system ο when the ignition key is inserted in the tractor and the trac tor engine with the connected PTO shaft hydraulic system could be started unintentionally ο when the tractor and machine are not secured against un intentional rolling using their parking brakes and or wheel chocks ο when moving parts are not locked against unin...

Page 124: ...r ο The gap between the magnet and the sensor must be 5 10 mm ο The magnets direction of movement must be at right an gles to the sensor ο Fit the magnets to the iron using the supplied V4A screws ο The sensor must project at least 25 mm from the holder ο Route the sensor cable so that it is not damaged at steering lock 7 5 1 Installation on a tractor without all wheel drive 1 Spread the magnets F...

Page 125: ...r Fig 110 4 7 5 2 Installation on a tractor with all wheel drive or an Mb trac Only fit the magnets in a place which is not subject to angular displacement from the cardan shaft Set the gap between the magnet and the sensor in the range between 5 and 10 mm The sensor must project at least 25 mm from the holder 1 Secure the magnets Fig 111 1 to the car dan shaft with the hose clip Fig 111 2 2 Secur...

Page 126: ...d by persistent strain on the pressure relief valve of the tractor hydraulic system Adjustments may only be made in a pressureless state If there are hydraulic malfunctions between the tractor and the implement during start up please contact your service partner 1 System setting screw can be adjusted in position A and B 2 LS connection for the load sensing control line Fig 104 Implement side conne...

Page 127: ...em pressure and flow regulated setting pump with direct load sensing pump connection and LS set ting pump Put the system setting screw in position B 3 Load Sensing hydraulic system with con stant flow pump gear pump Put the system setting screw in position B 4 Closed Center hydraulic system with pres sure regulated setting pump Put the system setting screw in position B Risk of overheating of the ...

Page 128: ...ontrols for the tractor s three point linkage from the intended workstation if you are outside of the danger area between the tractor and the machine 8 1 Coupling the machine WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor You may only connect the machine to tractors suitable for this pur pose Re...

Page 129: ...s are correctly locked before reversing the tractor WARNING Risk of energy supply failure between the tractor and the ma chine due to damaged power supply lines During coupling check the course of the power supply lines The power supply lines must give slightly to all movement of the connected machine without tensioning kinking or rubbing must not chafe against other parts 1 If the machine is equi...

Page 130: ...lower attachment points of the machine 8 Now continue to reverse the tractor up to the machine so that the lower attachment points of the machine pick up the lower link hook of the tractor 9 Raise the three point hydraulic system of the tractor until the lower link hooks receive the ball sleeves and automatically inter lock 10 From the tractor seat couple the upper link to the top attach ment poin...

Page 131: ...lign the tractor with the ma chine if necessary 1 Move the parking supports into the parking position 2 Park the empty machine on a horizontal space with a hard sur face 3 Uncouple the machine from the tractor 3 1 Secure the machine against unintentionally rolling See page 123 3 2 Relieve the load from the upper link 3 3 Unlock and uncouple the upper link hooks from the tractor seat 3 4 Relieve th...

Page 132: ...residues from the suction chest 161 165 8 Draining the final residues from the pressure filter 166 9 Inducting liquid agents and filling the spray liquid tank using the suction port on the control terminal 150 10 Inducting liquid agents 150 10 Inducting agents in powder form and urea using the ring line 150 10 Prewashing the canister using canister flushing 150 11 Filling using the suction port on...

Page 133: ...actor with the attached machine In so doing take your personal abilities into account as well as the road traffic visibility and weather conditions the driving characteristics of the tractor and the connected machine Before transportation fasten the side locking device of the trac tor lower link so that the connected or coupled machine cannot swing back and forth WARNING Risk of breaking during op...

Page 134: ...h CAUTION Move the sprayer boom to the transport position and secure mechanically If a working width reduction of the outer elements is mounted unfold it for transporting purposes If a boom extension option is mounted move it into the transport position Switch the work lights off during transport to avoid blinding other motorists 134 UF BAG0012 11 04 19 ...

Page 135: ...fficient stability and tipping of the tractor and or the connected machine Drive in such a way that you always have full control over the tractor and the attached machine In so doing take your own abilities into account as well as the road traffic visibility and weather conditions the driving characteristics of the tractor and the coupled machine WARNING Risk of crushing cutting being caught and o...

Page 136: ...the driven PTO shaft Shut down the tractor engine immediately in case of danger WARNING Risk of accidental contact with crop protection agents spray liquid Wear personal protective equipment ο when preparing the spray liquid ο when cleaning replacing the spraying nozzles during spraying operation ο for all cleaning work carried out on the field sprayer after spraying operation When wearing the req...

Page 137: ...Preparing for spraying operation The field sprayer must be operating properly in order to guaran tee correct application of the crop protection agent Have the field sprayer tested regularly on a test rig Rectify any deficien cies immediately Make sure of using the correct filter equipment Clean the field sprayer thoroughly before spreading a different crop protection agent Flush the nozzle line be...

Page 138: ...ent and or spray liquid through appropriate conduct and wearing appropri ate physical protection equipment To avert risks to third parties do not leave the prepared spray liquid unused crop protection agent or used crop protection agent canisters and the uncleaned field sprayer unattended Protect contaminated crop protection agent canisters and the contaminated field sprayer from precipitation Dur...

Page 139: ...eld sprayer Pay attention to the respec tive specific weight of the liquid in question ο During filling always watch the fill level indicator to avoid overfilling the spray liquid tank ο Pay particular attention while filling the spray liquid tank to sealed surfaces no spray liquid may be allowed to get into the sewerage system Check the field sprayer before each filling for damage e g for leaking...

Page 140: ...Fill the machine and blend in the agent 4 Agitate the spray liquid before commencing spraying operation in accordance with the instructions of the spraying agent manu facturer Fill the machine preferably using a suction hose and blend in the agent while filling The induction area is thereby flushed with water constantly During the filling process start blending in the agent once the tank filling l...

Page 141: ...se of them in a proper manner Do not re use them for other purposes If only spray liquid is available for washing the agent canisters first use this to carry out preliminary cleaning Then wash them meticulously when clear fresh water is available e g before pre paring the next load for the spray liquid tank or when diluting the residue from the last load Carefully wash out the empty agent tank e g...

Page 142: ...uestion How many litres of water how many kg of Agent A and how many litres of Agent B must be used to treat a surface of 2 5 ha in area Answer Water 400 l ha x 3 ha 1 200 l Agent A 1 5 kg ha x 3 ha 4 5 kg Agent B 1 0 l ha x 3 ha 3 l Example 2 The following are given Tank nominal volume 1 200 l Residue in the tank 200 l Water consumption 500 l ha Recommended concentration 0 15 Question 1 How many ...

Page 143: ...ct the residue in the spray line from the calculated re fill quantity Refer to the Spray lines section Seite 46 The specified re fill quantities apply for a spray rate of 100 l ha For other spray rates the re fill quantity increases by a multiple Distance travelled m Re fill quantities l for sprayer booms with working widths of 10 m 12 m 15 m 16 m 18 m 20 m 21 m 24 m 10 1 1 2 2 2 2 2 2 20 2 2 3 3 ...

Page 144: ...Working width 15 m Number of part width sections 5 Spray line residue 5 2 l 1 Calculate the re fill quantity using the filling table For the exam ple the re fill quantity is 15 l 2 Deduct the residue in the spray line from the calculated re fill quantity Required re fill quantity 15 l 5 2 l 9 8 l 144 UF BAG0012 11 04 19 ...

Page 145: ...sucked or pushed into the mains supply Secure the end of the filling hose at least 10 cm above the filling opening on the spray liquid tank The free flow which this cre ates offers the absolute maximum levels of safety against the backflow of spray liquid into the mains water supply Avoid the formation of froth No froth should escape from the spray liquid tank during filling A large cross section ...

Page 146: ...ed by the quantity of liquid poured in 6 Close the filling opening properly using the hinged screw lid 11 3 2 Filling the spray liquid tank via the suction port on the control terminal WARNING Damage to the suction valve chest caused by pressure filling via the suction connection The suction connection is not suitable for pressure filling This also applies for filling from a higher elevation sourc...

Page 147: ... hose from the ex traction point so that the pump is able to suck up all remaining liquid in the suction hose 7 2 Switch tap A in position 8 Close the filling opening properly with the folding screw lid Fig 108 Increasing the suction power by cutting in the injector Switch tap F in position The injector must not be cut in until the pump has drawn in water The water being sucked via the injector do...

Page 148: ...H G optional Fig 109 WARNING Forbidden contamination of the flushing water tank with crop protection agents or spray liquid Fill the flushing water tank only with clear fresh water and never with crop protection product or spray liquid Ensure that you always carry enough clear fresh water when operat ing the field sprayer Also check and fill the flushing water tank when you fill the spray liquid t...

Page 149: ...ater of the spray liq uid tank A distinction is drawn here between the induction of agents in liquid and powder form and of urea Fig 110 Before spraying fully dissolve the urea by pumping the liquid When dissolving large quantities of urea the temperature of the spray liquid drops more sharply the urea consequently dissolves more slowly The warmer the water the faster and more completely the urea ...

Page 150: ...ing suction filling leave switch tap A in position 8 Open the induction bowl cover 9 Pour the quantity of agent calculated and measured for filling the tank into the induc tion bowl max 60 l Draw the contents completely out of the induction bowl 10 Switch tap E in position 0 11 Switch tap F in position 0 12 Close the induction bowl cover 13 Clean the spray agent canister and induc tion bowl 14 Fil...

Page 151: ...tap E in position 5 Put the canister over the canister flushing device and press down and rinse for at least 30 sec Then clean the canister with flushing water 6 Switch tap A in position 7 Put the canister over the canister flushing device and press down and rinse for at least 30 sec Cleaning the induction bowl Switch tap E in position and actuate the push button with the induction bowl closed Int...

Page 152: ...n 5 Move switch tap B to the position 6 Move switch tap A to the position 7 Run the pump at approx 400 rpm 8 Move switch tap F to position 0 9 Move switch tap F to position 0 open the switch tap on the Ecofill connection Close the switch tap on the Ecofill connec tion when the desired quantity has been evacuated from the Ecofill container 10 Top up with water Fig 114 152 UF BAG0012 11 04 19 ...

Page 153: ...ing spraying operation precisely adhere to the required spray rate l ha ο in order to achieve the best possible results from your crop protection measure ο to avoid unnecessary pollution of the environment Select the required nozzle type from the spray table before spraying starts taking account of ο the intended operational speed ο the required spray rate and ο the required atomisation characteri...

Page 154: ...9 Spray pressure and nozzle size influence drop size and the vol ume of liquid sprayed The higher the spray pressure the small er the droplet diameter of the spray liquid The smaller droplets are subject to increased undesirable drifting AMASET Manual operation HB If the spray pressure is increased the spray rate also increases If the spray pressure is decreased the spray rate also decreas es If t...

Page 155: ...oes not deviate under any circumstances by more than 25 from the target spray pressure given in the spray table e g by changing the spray rate using the plus minus but tons Larger deviations than this from the target spray pressure make it impossible to achieve the best possible results from your crop protection measure and cause pollution of the environment Decrease or increase the operational sp...

Page 156: ... height of the sprayer boom gap between the nozzles and the crop ac cording to the spray table 6 Move switch tap F to position 0 7 Move switch tap E to position 0 8 Move switch tap D optional to the position 9 Move switch tap B to the position 10 Move switch tap A to the position 10 1 Move switch tap C to a medium stir ring stage 11 Control terminal AMASPRAY Enter the target rate value for the req...

Page 157: ...e Precisely maintain the working height of the boom because the risk of drifting rises very sharply as the distance between the nozzles increases Reduce operational speed to below 8 km h Use so called anti drift AD nozzles or injector ID nozzles nozzles which produce a high proportion of coarse drops Observe the distance requirements of the respective crop pro tection agent 11 7 3 Dilute the spray...

Page 158: ...er being cleaned with air dis charge from the nozzles This final diluted residue is drained off after cleaning Disposing of residues Ensure that the residue in the spray line is still being sprayed at an undiluted concentration Always spray this residue on an un treated area The distance needed to use up this undiluted resi due can be found in the section entitled Spray lines and noz zles Seite 46...

Page 159: ...ual for software ISOBUS 1 Switch off the sprayer boom 2 Move switch tap F to position 0 3 Move switch tap E to position 0 4 Move switch tap D to the position 5 Move switch tap B to the position 6 Move switch tap A to the position 7 Run the pump at approx 400 rpm 8 Dilute the residue in the spray liquid tank with approx 60 litres from the flushing water tank Fig 116 UF BAG0012 11 04 19 159 ...

Page 160: ... When the residue in the spray liquid tank falls below 50 litres switch agitator C to 0 14 Change five times between spraying on and spraying off Fig 117 Each time keep spraying switched off for at least 10 sec onds The spray pressure should be at least 5 bar 15 Repeat steps 3 to 14 When spreading residues on already treated areas observe the max imum permissible spray rate of the agents 160 UF BA...

Page 161: ...the machine side using a two inch camlock coupling 2 Push the guard plate to the side and move switch tap D to the position 3 Move switch tap B to the position 4 Move switch tap A to the position 5 Run the pump at pump operating speed 540 rpm 6 After draining move switch tap D to posi tion 0 Fig 118 UF BAG0012 11 04 19 161 ...

Page 162: ... sprayer Clean the field sprayer thoroughly before applying a different crop protection agent Carry out the cleaning process on the field where you last car ried out the treatment Carry out the cleaning process using water from the flushing water tank You can carry out the cleaning process in the courtyard if you have a collecting facility installed e g a Biobed Observe all national regulations in...

Page 163: ... to re move deposits in the hose Flush the agitators with 10 of the flushing water supply 5 DUS Switch off the agitator Fig 119 DUS Spray lines are automatically rinsed 6 Switch tap B in position Perform internal cleaning with 10 of the flushing water supply 7 Switch tap B in position 8 Switch tap A in position 9 Spreads residues already diluted on the treated area when driving 10 Using the on boa...

Page 164: ...f the collected spray liquid residue in accordance with the corresponding legal guidelines ο Collect the spray liquid residues in suitable containers 1 Place a suitable collection vessel under the outlet opening of the suction side VARIO switching mechanism 2 Move switch tap A to the position and dump the final residue from the spray liquid tank into a suitable collection vessel 3 Move switch tap ...

Page 165: ...leaning the suction filter when tank is full 1 Run the pump 300 U min 2 Move switch tap D to position 3 Move switch tap E to position 4 Move switch tap A to the position and dump the technical residue from the valve chest and the suction hose into a suitable collection vessel see Seite 164 5 Undo the thumb screw Fig 130 1 on the suction filter 6 Remove the filter cup Fig 130 2 while turning it gen...

Page 166: ...123 11 9 6 Cleaning the pressure filter when the tank is full 1 Manually move suction chest B to position 2 Move switch tap C to position Drain the residue into the pressure filter 1 Undo the sleeve nuts 2 Remove the pressure filter Fig 131 1 and clean with water 3 Refill the pressure filter 4 Check the screw connection for leaks 5 Move switch tap C to position 0 6 Manually move suction chest B to...

Page 167: ... tap E to position 0 3 Move switch tap D optional to the position 4 Move switch tap B to the position 5 Move switch tap A to the position 6 Run the pump at pump operating speed at least 400 rpm 7 Clean the field sprayer and the sprayer boom with the spray gun Fig 124 UF BAG0012 11 04 19 167 ...

Page 168: ...s see page 163 4 If the sprayer has been previously filled via the pressure con nector Clean the induction bowl using the spray pistol and extract the content of the induction bowl 5 Drain the final residue see page 164 6 By all means clean the suction filter and pressure filter see page 165 7 Clean the sprayer one run see page 163 8 Drain the final residue see page 164 168 UF BAG0012 11 04 19 ...

Page 169: ... separation of the spray liquid 7 Then spray the undiluted residue out of the sprayer boom onto an untreated area 8 Then spray the residue which has been diluted with water from the flushing water tank out of the suction filter pump valve chest and spray line on to an untreated ar ea 9 Dump the technical residue from the valve chest into a suitable collection vessel see Seite 161 10 Clean the suct...

Page 170: ...and filter insert The valves are jammed or dam aged Change the valves Pump is sucking in air recog nisable from the air bubbles in the spray liquid tank Check the hose connections on the suction hose for leak tightness The spray cone vibrates Irregular delivery flow from the pump Check and if necessary replace the suction and pressure side valves see Seite 191 Oil spray liquid mixture in the oil f...

Page 171: ...act through unprotected danger points Mount protective equipment removed when cleaning maintain ing and repairing the machine Replace defective protective equipment with new equipment DANGER When carrying out maintenance and repair observe the safety instructions particularly Field sprayer operation section Seite 33 You may only carry out maintenance or repair work under moving machine parts that ...

Page 172: ...t come into contact with these lubricants Do not exceed a greasing pressure of 400 bar when greasing with high pressure grease guns The following are prohibited ο drilling the running gear ο drilling through pre existing holes on the transport frame ο welding load bearing components Protective measures are necessary such as covering lines or extending lines in particularly critical locations ο dur...

Page 173: ...eam jet Always observe the following points when using a pressure washer steam jet for cleaning ο Do not clean any electrical components ο Do not clean any chromed components ο Never aim the cleaning jet of the cleaning nozzle of the high pressure cleaner steam jet directly at lubrication points bearings rating plates warning signs and stickers ο Always maintain a minimum jet distance of 300 mm be...

Page 174: ...he agitator hose Fig 135 4 which comes out of tap C from the spray liquid tank 6 Unscrew the supply hose Fig 135 1 from the control valve The supply hose Fig 135 1 connects the VARIO control on the pressure side Fig 134 B with the suction chest 7 Unscrew the return hose Fig 135 2 for the part width section valve from the VARIO control on the suction side Fig 134 A 8 Remove the cap Fig 136 1 on swi...

Page 175: ...ontrol on the pressure side Fig 134 B several times between all their switch positions 15 Move all remaining switch levers several times between all their switch positions Store the removed suction filter until it is needed again in the field sprayer filling sieve 16 Cover the pump pressure connection to protect it from dirt 17 If the sprayer is also equipped with a pres sure circulating system ο ...

Page 176: ... remov ing the hose Fig 132 Before starting up again Install all of the dismantled parts Close the suction port drainage tap At temperatures below freezing hand crank the piston dia phragm pumps before starting to prevent residual ice from dam aging the piston and piston diaphragm Store the pressure gauge and any other electronic accessories in a place where they are safe from frost 176 UF BAG0012...

Page 177: ... part width section valves several times until liquid is no longer coming out 3 Resecure the pressure relief hose and re turn hose to the valve chest Fig 133 4 Release the spring clips Fig 142 1 on all the butt joint connectors 5 Pull apart the butt joint connectors on all the part width section hoses thus disconnect ing the part width section hoses 6 Let the residue run out and blow out the hoses...

Page 178: ...tions Extreme use conditions ARAL Aralub HL 2 Aralub HLP 2 FINA Marson L2 Marson EPL 2 ESSO Beacon 2 Beacon EP 2 SHELL Retinax A Tetinax AM Lubricating the PTO shaft For winter operation grease the protective tubes to prevent them from freezing Also observe the installation and service instruc tions from the PTO shaft manufacturer which are fastened to the PTO shaft Fig 135 178 UF BAG0012 11 04 19...

Page 179: ...d or flush 190 Fluid filter Profi folding only Condition check 184 Spray liquid tank Clean and or flush 162 Line filter in the nozzle lines if present 162 Valve chest 162 Spraying nozzle 162 Hydraulic hose lines Check for defects Check for leak tightness 197 X Electric lighting Replace defective bulbs 201 Every three months 200 operating hours Component Maintenance work see page Specialist worksho...

Page 180: ...yer and check the lateral dis tribution if necessary re place worn nozzles 191 Volumetric remote control Adjust 197 Hydraulic system Check the pressure res ervoir 185 X As necessary Component Maintenance work see page Specialist workshop Super S boom Q plus boom Correct the settings 187 186 Volumetric remote control Adjust each time a nozzle is changed 197 Upper and lower link pins Check for defec...

Page 181: ...lic hose lines are connected correctly Regularly check all the hydraulic hose lines and couplings for damage and soiling Have the hydraulic hose line checked at least once a year by a specialist for proper functioning Replace the hydraulic hose line if it is damaged or worn Only use genuine AMAZONE hydraulic hose lines The hydraulic hose lines should not be used for longer than six years including...

Page 182: ... 3 Inspection criteria for hydraulic hose lines For your own safety and in order to reduce pollution ensure the fol lowing inspection criteria Replace hoses if the respective hose fulfils at least one of the follow ing criteria Damage to the outer layer up to the ply e g scouring points cuts cracks Brittleness of the outer layer crack formation of the hose materi al Deformations which do not match...

Page 183: ...part from the hose s own weight ο There is no possibility of jolting on short lengths ο External mechanical influences on the hydraulic hose lines are avoided Use appropriate arrangements and fixing to prevent any scouring of the hoses on components or on each other If necessary secure hydraulic hose lines using protective co vers Cover sharp edged components ο The approved bending radii may not b...

Page 184: ...tion indicator back into place Green ring again visible Fig 137 13 5 6 Cleaning the solenoid valves hydraulic block for Profi folding To eliminate impurities from the solenoid valves they must be flushed through This may be nec essary if deposit prevent the slider fully opening or closing 1 Unscrew the magnetic cap Fig 146 1 abschrauben 2 Remove the solenoid Fig 146 2 abneh men 3 Unscrew the valve...

Page 185: ...change the filter 4 Re fit the filter and compression spring cor rectly 5 Screw back on the hydraulic plug In doing so observe the correct seating of the O ring seal Fig 139 CAUTION Danger of injuries from escaping hydraulic oil at high pressure Work on the hydraulic system only in a depressurized state 13 5 8 Hydro pneumatic pressure reservoir WARNING Risk of injury when working on the hydraulic ...

Page 186: ...ocket head screw Always adjust the two throttles in a throttle pair equally when correct ing the operating speed of a hydraulic function 13 6 1 Q plus boom Fig 148 Fig 149 1 Hydraulic throttle valve fold out the boom 2 Hydraulic throttle valve lock and unlock the swing compensation 3 Hydraulic throttle valve fold in the left hand boom 4 Hydraulic throttle valve fold in the right hand boom 5 Hydrau...

Page 187: ...ght adjustment 2 Hydraulic throttle valve fold down the left hand boom 3 Hydraulic throttle valve fold down the right hand boom 4 Hydraulic throttle valve lock and unlock the swing compensation Fig 151 5 Hydraulic throttle valve fold out the boom 6 Hydraulic throttle valve fold in the boom Fig 142 Fig 143 UF BAG0012 11 04 19 187 ...

Page 188: ...out the left hand boom Fig 144 Profi folding II Fig 153 1 Throttle lower the right hand boom 2 Throttle raise the right hand boom 3 Throttle fold in the right hand boom 4 Throttle fold out the right hand boom 5 Throttle lock the swing compensation 6 Hydraulic joint height adjustment the throttle is located on the left hand hydraulic cylinder for the height adjustment 7 Hydraulic joints tilt adjust...

Page 189: ...f travel all the boom sections of the sprayer boom must be in align ment Horizontal alignment may be necessary after an extended period of use or if the sprayer boom comes into hard con tact with the ground Inner boom section 1 Unscrew the lock nut on the adjusting screw Fig 155 1 2 Turn the adjusting screw against the stop until the inner boom section is in alignment with the sprayer boom centre ...

Page 190: ...perating hours or at least once every year After a few operating hours check the oil level top up if neces sary 1 Remove the pump 2 Remove the lid Fig 156 2 3 Drain the oil 3 1 Turn the pump on its head 3 2 Rotate the drive shaft Fig 156 3 by hand until the used oil has all run out The option also exists to drain the oil from the drain plug However with this procedure a slight oil residue remains ...

Page 191: ...es warping which results in leaks Fig 149 1 If necessary remove the pump 2 Remove the nuts Fig 157 1 2 3 Remove the suction and pressure port Fig 157 3 and Fig 157 4 4 Remove the valve groups Fig 157 5 5 Check the valve seat Fig 157 6 valve Fig 157 7 valve spring Fig 157 8 and valve guide Fig 157 9 for wear or dam age 6 Remove the O ring Fig 157 10 7 Replace defective parts 8 After testing and cle...

Page 192: ...ter the current ly removed piston has been completely checked and refitted Always swivel the piston to be checked upwards so that the oil in the pump housing does not run out As a rule replace all piston diaphragms Fig 158 8 even if only one piston diaphragm distorted punctured or porous Fig 150 Checking the piston diaphragm 1 If necessary remove the pump 2 Remove nuts Fig 158 1 2 3 Remove the suc...

Page 193: ...nctured drain the oil spray liquid mixture from the pump housing 3 Remove the hydraulic cylinder Fig 158 10 from the pump housing 4 Clean the pump housing by flushing it thoroughly with diesel oil or paraffin 5 Clean all sealing faces 6 Insert the cylinder Fig 158 10 back into the pump housing 7 Fit the piston diaphragm Fig 158 8 8 Mount the cylinder head Fig 158 7 on the pump housing and tighten ...

Page 194: ...and required spray rate l ha may be caused by the difference between the actual operational speed and that indicated on the tractor meter and or natural wear to the spraying nozzles Calibration equipment 1 Suitable collection vessel e g bucket 2 A measuring container or dosing cylinder 3 A stopwatch Method Determining the actual spray rate l ha The actual spray rate l ha can be determined by drivi...

Page 195: ...ely 100 m Mark the beginning and end points 8 Adjust the tractor engine speed to a constant rate with the man ual accelerator lever taking into account the pump drive speed min 400 rpm and max 550 rpm 9 With a rolling start drive the calibration distance from the begin ning to the end point at the prescribed operational speed Switch on the sprayer boom precisely at the beginning point of the cali ...

Page 196: ...pro tection measure Refer to the section Calculating the filling and re fill quantity Seite 142 2 Determine the required spray pressure 3 Fill the spray liquid tank with water 4 Switch on the agitator normally at stirring stage 2 5 Manually set the required spray pressure 6 Switch on spraying and check that all nozzles are functioning perfectly 7 Switch off spraying 8 Determine the individual nozz...

Page 197: ...o Spray Water escapes from the nozzles 5 On the pressure control valve set the spray pressure to 3 bar Check the spray pressure using the pressure gauge 6 Close one part width section The set spray pressure changes 7 Set the rotating knob for the switched off part width section so that the spray pressure returns to 3 bar 8 Reopen the part width section 9 Proceed this way with all part width sectio...

Page 198: ...m valve if the nozzle is dripping Deposits on the diaphragm seat in the nozzle body cause dripping after the nozzle has been switched off 1 Remove the spring element 3 2 Take out the diaphragm 2 3 Clean the diaphragm seat 4 Check the diaphragm for cracks 5 Reinstall the diaphragm and spring ele ment Checking the nozzle shutter From time to time check the seating of the shut ter 4 To do this insert...

Page 199: ...Cleaning maintenance and repairs 13 12 Line filter Clean the line filters Fig 160 1 3 4 months depending on op erating conditions Change damaged filter inserts Fig 152 UF BAG0012 11 04 19 199 ...

Page 200: ...r Field sprayer test kit optional order no 930 420 Fig 161 1 Hose connection order no GE 112 2 Push on cap order no 913 954 and connector order no ZF 195 3 Flow meter connection 4 Pressure gauge connection Fig 153 Pump test testing pump performance delivery capacity pressure 1 Undo the sleeve nut Fig 162 1 2 Attach the hose connection GE112 with the test instrument flow meter connected 3 Tighten t...

Page 201: ...61 4 to the part width section valve with the help of the turned socket 3 Screw the check gauge 1 4 of an inch into the inside thread 13 14 Electric lighting system Replacement of light bulbs 1 Unscrew the safety glass 2 Remove the defective bulb 3 Insert the replacement bulb note the correct voltage and watt age 4 Insert and screw on the sight glass 13 15 Upper and lower link pins WARNING Risk of...

Page 202: ...5 485 M 18x1 5 325 460 550 M 20 30 410 580 690 M 20x1 5 460 640 770 M 22 32 550 780 930 M 22x1 5 1 610 860 1050 M 24 36 710 1000 1200 M 24x2 780 1100 1300 M 27 41 1050 1500 1800 M 27x2 1150 1600 1950 M 30 46 1450 2000 2400 M 30x2 1600 2250 2700 M M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 2 4 4 9 8 4 20 6 40 7 70 5 112 174 242 342 470 589 Coated bolts have different tightening torques Observe the...

Page 203: ... water tank hos es and plastic fittings Metal parts can be scrapped Follow the statutory requirements for each individual material Energy recovery is the process of reclaiming the energy contained in plastics by burn ing them and using the energy released to generate electricity and or steam or to supply process heat Energy recovery is suitable for mixed and contaminated plastics in particular for...

Page 204: ...Liquid circuit 14 Liquid circuit single nozzle control 204 UF BAG0012 11 04 19 ...

Page 205: ...Liquid circuit Part width section control UF BAG0012 11 04 19 205 ...

Page 206: ...ter tank 6 Drain tap for the fresh water tank 7 Filling connection for the suction hose 8 Spray pressure control 9 Suction filter 10 Piston diaphragm pump 11 Induction bowl 12 Ring line 13 Canister flushing 14 Spray pressure limiting valve 15 Self cleaning pressure filter 16 Injector for extracting liquid from the induc tion bowl 17 Spray lines 18 Return flow meter on the control terminal 19 Spray...

Page 207: ...otection agent used for the crop protection measure Fig 165 is used to ο determine the nozzle size ο determine the required spray pressure ο determine the required individual nozzle output for calibrat ing the field sprayer Permissible pressure ranges for different nozzle types and sizes Nozzle type Nozzle size Permissible pressure range bar min pressure max pres sure XRC TeeJet 1 5 AD Lechler 1 5...

Page 208: ...d operational speed 8 km h Required atomisation characteristic for the crop protection measure coarse dropped low drift ing Required nozzle type Required nozzle size Required spray pressure bar Required individual nozzle output for calibrating the field sprayer l min 208 UF BAG0012 11 04 19 ...

Page 209: ...e Nozzle type AI or ID 4 Go to the spray table Fig 165 5 In the column with the intended operational speed 8 km h find the required spray rate 200 l ha or a figure which is as close as possible to the required spray rate in this case for example 195 l ha 6 In the line with the required spray rate 195 l ha ο read the nozzle sizes in question Select a suitable nozzle size e g 03 ο where the nozzle s...

Page 210: ...Spray table Fig 157 210 UF BAG0012 11 04 19 ...

Page 211: ...43 37 32 2 0 0 50 0 44 88 75 66 59 53 48 44 38 33 2 2 0 52 0 46 92 78 69 62 55 50 46 39 35 2 5 0 55 0 49 98 84 74 66 57 54 49 52 37 2 8 0 58 0 52 103 88 77 69 62 56 52 44 39 3 0 0 60 0 53 106 91 80 71 64 58 53 46 40 AMAZONE Spray table for three ray nozzles red Pres sure Nozzle output AUS spray rate l ha km h Water AUS 6 7 8 9 10 11 12 14 16 bar l min 1 0 0 61 0 54 108 93 81 72 65 59 54 47 41 1 2 ...

Page 212: ...16 1 03 206 177 155 137 124 213 103 89 78 1 2 1 27 1 12 224 192 168 149 134 222 112 96 84 1 5 1 42 1 26 252 217 190 168 151 138 126 109 95 1 8 1 56 1 38 277 237 207 184 166 151 139 119 104 2 0 1 64 1 45 290 249 217 193 174 158 145 125 109 2 2 1 73 1 54 307 263 230 204 185 168 154 132 115 2 5 1 84 1 62 325 279 244 216 195 178 163 140 122 2 8 1 93 1 71 342 293 256 228 205 187 171 147 128 3 0 2 01 1 ...

Page 213: ... 117 103 3 5 1 66 1 47 295 253 221 196 177 161 147 126 110 4 0 1 72 1 52 304 261 228 203 182 166 152 130 114 AMAZONE Spray table for 7 hole nozzle SJ7 05VP brown Pres sure Nozzle output per dosing disc AUS spray rate AHL l ha km h Wasser AHL 6 7 8 9 10 11 12 14 16 bar l min 1 5 1 49 1 32 264 226 198 176 158 144 132 113 99 2 0 1 68 1 49 298 255 224 199 179 163 149 128 112 2 5 1 83 1 62 324 278 243 ...

Page 214: ...155 141 129 111 97 3 0 1 60 1 41 282 241 211 188 169 154 141 121 106 4 0 1 85 1 63 326 279 245 217 196 178 163 140 122 AMAZONE Spray table for FD 05 nozzle Pres sure Nozzle output per dosing disc AUS spray rate AHL l ha km h Water AHL 6 7 8 9 10 11 12 14 16 bar l min 1 5 1 41 1 24 248 213 186 165 149 135 124 106 93 2 0 1 63 1 44 288 247 216 192 173 157 144 123 108 2 5 1 83 1 61 322 276 242 215 193...

Page 215: ...4 288 246 216 2 5 3 65 3 21 642 551 482 429 385 350 321 275 241 3 0 4 00 3 52 704 604 528 469 422 384 352 302 264 4 0 4 62 4 07 813 697 610 542 488 444 407 348 305 15 4 Spray table for drag hose unit AMAZONE Spray table for dosing disc 4916 26 dia 0 65 mm Pres sure Nozzle output per dosing disc AUS spray rate l ha km h Water AUS 6 7 8 9 10 11 12 14 16 bar l min 1 0 0 20 0 18 71 61 53 47 43 37 36 3...

Page 216: ...87 160 141 126 112 102 94 80 71 1 8 0 58 0 51 204 175 154 137 122 112 102 88 77 2 0 0 61 0 53 216 185 162 144 130 118 108 93 81 2 2 0 64 0 56 227 194 170 151 136 124 114 97 85 2 5 0 68 0 59 240 206 180 160 142 132 120 103 90 2 8 0 71 0 62 251 215 189 168 151 137 126 108 95 3 0 0 74 0 64 262 224 197 175 158 143 131 112 99 3 5 0 79 0 69 280 236 210 186 168 153 140 118 105 4 0 0 85 0 74 302 259 226 2...

Page 217: ...4 1 5 1 05 0 93 372 319 278 248 223 203 186 160 139 1 8 1 15 1 02 407 349 305 271 245 222 204 175 153 2 0 1 22 1 08 432 370 324 288 259 236 216 185 162 2 2 1 27 1 12 450 385 337 300 270 245 225 163 168 2 5 1 35 1 19 478 410 358 319 287 261 239 205 179 2 8 1 43 1 27 506 434 380 337 304 276 253 217 190 3 0 1 47 1 30 520 446 390 347 312 284 260 223 195 3 5 1 59 1 41 563 482 422 375 338 307 282 241 21...

Page 218: ... 2 266 7 272 0 278 0 283 7 285 5 294 2 300 0 305 6 311 1 316 5 322 1 328 0 333 0 339 0 344 0 350 0 356 0 361 0 367 0 372 0 N kg 94 96 98 100 102 104 106 108 110 112 114 116 118 120 122 124 126 128 130 132 134 Sol N kg 186 0 193 0 200 0 207 3 214 2 221 7 228 3 235 9 243 0 250 0 257 2 264 2 271 8 278 3 285 8 292 8 300 0 307 5 314 1 321 7 328 3 Sol N l 144 6 150 0 155 7 161 1 166 7 172 3 177 9 183 4 ...

Page 219: ...Spray table UF BAG0012 11 04 19 219 ...

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