Amada 300 Series, Operation Manual

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SERIES 300 FAST RESPONSE WELD HEAD SYSTEM
vi 990-115
Page
Chapter 3: Operating Instructions
Overview of the Series 300 (Metric) Weld Head Operation .................................................................. 3-1
The HELP Screens ........................................................................................................................... 3-3
A Closer Look at the PROGRAM Screens ...................................................................................... 3-3
Alphanumeric PROGRAM Screen ........................................................................................... 3-4
UPST Position PROGRAM Screen .......................................................................................... 3-4
SRCH Position PROGRAM Screen ......................................................................................... 3-4
Graphical Force PROGRAM Screen ........................................................................................ 3-5
Setdown PROGRAM Screen ................................................................................................... 3-5
A Closer Look at the RUN Screens ................................................................................................. 3-5
Alphanumeric RUN Screen ...................................................................................................... 3-6
Graphical Force RUN Screen ................................................................................................... 3-6
Graphical Setdown RUN Screen .............................................................................................. 3-8
The MAIN MENU Screen ............................................................................................................... 3-9
The

OPTIONS Selection ...................................................................................................... 3-9
The

WELD COUNTER Selection ...................................................................................... 3-13
The

COPY a SCHEDULE Selection .................................................................................. 3-13
The

SYSTEM SECURITY Selection ................................................................................. 3-14
The

SYSTEM HELP Selection .......................................................................................... 3-15
The

CALIBRATION Selection .......................................................................................... 3-15
The

RESET to DEFAULTS Selection ............................................................................... 3-16
The

INSTALLATION Selection ........................................................................................ 3-17
The Weld-to-Displacement Feature ............................................................................................... 3-18
The Importance of Follow-Up Force ............................................................................................. 3-20
Chapter 4: Maintenance
Section I. Service Precautions ................................................................................................................ 4-1
General Operator Safety .................................................................................................................. 4-1
Section II. Operation Troubleshooting .................................................................................................. 4-1
General Kinds of Problems .............................................................................................................. 4-1
Section III. Operator Service Procedures ............................................................................................... 4-4
Electrode
Maintenance .................................................................................................................... 4-4
Section IV. Repair Service ..................................................................................................................... 4-5
Parts
Replacement ........................................................................................................................... 4-5
Technical Assistance ....................................................................................................................... 4-5