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Altec AIR P210WLP-V, User Manual

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Altec AIR P210WLP-V User Manual Download Page 34

Altec AIR, LLC 

 

P210WLP Series Air Dryer User’s Guide 

 

 

Page 34 of 96  

P017455 – Rev. N 

8.6.5  

 

High Compressor Last Run Time Alarm – 

Occurs when the compressor takes longer to pressurize the air tank than the 

set point for the alarm.   

 

See section 13.17 for troubleshooting information.

 

 

8.6.6  

 

Compressor Total Hour Alarm – 

Occurs when the compressor has reached a recommended maintenance 

interval. Perform the required maintenance. 

 

See section 10.3 for maintenance information. 

 

8.6.7  

 

High Duty Cycle Alarm – 

Occurs when the duty cycle rises above the alarm set point. The duty cycle is 

calculated based on the previous two compressor last run time values. 

 

See section 13.11 for troubleshooting information. 

8.7  Adjusting & Resetting Dryer Set Points 

Dryer Set Points are simply limits programmed for a specific reading.  Once this limit 

is reached (or exceeded) this results in an alarm for that reading.  Each of these set 

points is factory programmed with a default value based on typical usage of the air 

Dryer.  Many of the set points for Dryer alarms can be modified to levels more 

closely based upon your specific application.  

Summary of Contents for P210WLP-V

Page 1: ...P017455 Rev N P210WLP Series Air Dryer User s Guide Models covered P210WLP P210WLP V P210W2LP P212WLP P212W2LP...

Page 2: ......

Page 3: ...ltecAIR com 2 Introduction PLEASE READ THIS USER S GUIDE THOROUGHLY AND SAVE FOR FUTURE REFERENCE This User s Guide is provided for the benefit of our customers and contains information and direction...

Page 4: ...g Dryer Set Points 34 8 8 Open Panel 46 8 9 Setting the System Pressure 47 8 10 Setting the Outlet Pressure 47 8 11 Connecting to Common Alarm Terminals 47 8 12 Connecting via Web Browser 48 8 13 Usin...

Page 5: ...Pressure Alarm 84 13 9 High Humidity 85 13 10 Can t Create a High Humidity Alarm Shutdown 86 13 11 High Duty Cycle Alarm 86 13 12 High Cabinet Temperature Alarm 86 13 13 Inconsistent Heatless Dryer Cy...

Page 6: ...lude the symbol as well as a label of WARNING CAUTION or IMPORTANT Please be sure to pay close attention for these warnings and read them as you encounter them WARNING For your safety all the informat...

Page 7: ...ve pressure sensing tubes from the Control Board without depressurizing the Air Dryer first or damage to the Control Board will occur CAUTION Incoming power to Dryer must be 15 amp service recommended...

Page 8: ...ine maintenance as outlined in the Maintaining Your Dryer section will ensure optimal performance over the lifecycle of your Air Dryer CAUTION This Air dryer does not contain an internal Surge Protect...

Page 9: ...The P210WLP Series Air Dryers employ a fully digital operating platform offering the most accurate readings of Dryer variables removable access panel allowing easier access for adjustment and mainten...

Page 10: ...c Dew Point Compressor Type Oil less Piston Type Drying Method Heatless Desiccant Optimal Operating Temperature Range 40 85 F 5 30 C Ambient Unit will go into SHUTDOWN mode if Cabinet Temperature exce...

Page 11: ...the coalescing filter 5 Heatless Dryer Removes moisture from the compressed air 6 Capacity Control Valve Regulates system pressure and prevents air from bleeding back through the heatless dryer 7 Air...

Page 12: ...ve all jewelry before performing any procedures WARNING Internal surfaces may be hot Use care when coming into contact with internal components as there is a potential for some of these components to...

Page 13: ...the components and procedures before performing the air Dryer installation 6 2 3 Verify the installation location of the air Dryer 6 2 3 1 Well ventilated and free from abrasive dust or chemicals IMP...

Page 14: ...mum 15 amp service 6 2 4 Notify the alarm center of the installation and potential for alarms during the process as necessary 6 3 Included Contents 1 P210WLP Series Air Dryer 1 120 VAC Power Cord P210...

Page 15: ...emove the Dryer from box and all shipping materials NOTE If ANY SHIPPING DAMAGE is detected file a claim with the shipping company prior to continuing the installation procedures 6 5 2 Open panel latc...

Page 16: ...ead screw and pulling the block free NOTE Do not discard shipping block Shipping block must be re inserted in the case of a future event requiring movement of the dryer See section 6 7 6 5 5 Remove th...

Page 17: ...lations 6 5 7 1 Extend the drawer slide brackets and separate into two components by pressing down on the black lever and pulling apart 6 5 7 2 Install the smaller of the two slide components on the s...

Page 18: ...x 3 8 screws on each side Use Loctite to secure the screws 6 5 7 4 Install one of the mounting ear brackets on each side of the U shaped mounting bracket using two 10 32 x 5 8 screws two washers and...

Page 19: ...see section 11 4 for ordering information 6 5 7 6 From a supported position lift and slide the unit into the U shaped bracket assembly that is installed in the server rack Take care to align the draw...

Page 20: ...uired for wall mounting are NOT INCLUDED with the standard dryer see section 11 4 for ordering information 6 5 8 2 Install a wall mount bracket on each side panel of the unit using two 8 32 x 3 8 scre...

Page 21: ...the general installation process for wall mounting a P210WLP V dryer 6 5 9 2 Install a wall mount bracket on each side panel of the unit using two 8 32 x 3 8 screws and two washers Use Loctite to sec...

Page 22: ...Cord to Dryer 6 5 12 Wire or plug the power cord into 110 125 VAC power outlet for the P210WLP model 208 253 VAC 1 phase power outlet for the P212WLP models o Line Black Brown o Neutral White Blue o...

Page 23: ...he knob until the reading on the pressure gauge is 50 PSI 6 5 14 3 Push the knob in to lock 6 5 15 Let the Dryer run until the Humidity drops below 2 may take up to 15 minutes NOTE Press the RESET but...

Page 24: ...s with a duty cycle of 10 or greater 6 5 18 Connect a 3 8 air supply line to the Outlet Port NOTE For all dryers with minimal flow install the Precision Bleed Orifice fitting to maintain a constant fl...

Page 25: ...unning 6 5 21 1 Listen for any hissing sounds which may indicate a fitting or hose air leak With Compressor running 6 5 21 2 Use a 1 inch paint brush to dab soapy water on the air fitting or hose conn...

Page 26: ...If relocating your dryer to another site of operation or packaging to ship for service perform the following steps prior to movement to ensure your dryer continues to operate optimally 6 7 1 1 Return...

Page 27: ...registration html Or by Phone 1 800 521 5351 option 2 Have the following information available Model Serial Company Name Location Name Shipping Address City State Zip Code Contact Name Phone ext Email...

Page 28: ...nternal surfaces may be hot Use care when coming into contact with internal components as there is a potential for some of these components to become hot when in operation or standby IMPORTANT Perform...

Page 29: ...moving outlet plugs or connected Air Supply Lines System may be pressurized 1 1 2 8 3 Depressurizing the Dryer 8 3 1 To prevent pressure from building back up power the dryer OFF See section 8 4 for d...

Page 30: ...power to the Dryer 8 5 Using the Front Panel Display CAUTION The Display Screen is covered by a clear protective layer that guards against Electrostatic Discharge ESD DO NOT REMOVE THIS LAYER CAUTION...

Page 31: ...ay When pressed again it will allow the information screens to begin cycling again 8 5 4 Arrow Buttons Used to access navigate and change values in the Set Point Adjust screens 8 5 5 Display Screen Sh...

Page 32: ...t 8 5 5 3 System Status SYS STATUS Signal to determine if the unit is online or in shutdown Running Status of the system ONLINE System is online SHUTDOWN System has been shutdown as a result of either...

Page 33: ...ises above the alarm set point for more than one 1 minute If this alarm is present for one 1 minute or more the air Dryer will go into SHUTDOWN mode to prevent saturated air from being delivered to th...

Page 34: ...formation 8 6 7 High Duty Cycle Alarm Occurs when the duty cycle rises above the alarm set point The duty cycle is calculated based on the previous two compressor last run time values See section 13 1...

Page 35: ...ears underneath the desired setup menu screen The Setup Menu map is as follows System Setup o Set Alarm Delay o Reset Compressor Total Time o Reset To Factory Default Values o Set Current Date o Set C...

Page 36: ...button to enter the change value screen 8 7 2 4 Press the Right Left Arrow Buttons to toggle between YES NO 8 7 2 5 Press the Enter button on the desired value 8 7 2 6 Press the Right Left Arrow Butto...

Page 37: ...e between the system setup options to locate RESET COMPRESSOR TOTAL TIME 8 7 4 3 Press the Enter button to enter the change value screen 8 7 4 4 Press the Right Left Arrow Buttons to toggle between YE...

Page 38: ...default values If NO is selected the unit will not be reset to factory values and all previous setpoints will be retained 8 7 5 7 Press the Left Arrow Button to escape to the system setup menu screen...

Page 39: ...n to enter the change value screen 8 7 7 3 Press the Right Left Arrow Buttons to move the underscore beneath the digit to change 8 7 7 4 Press the Up Down Arrow Buttons to change the value of the sele...

Page 40: ...9 1 Use this screen to change the system units from metric to imperial and vice versa 8 7 10 Set Device Type 8 7 10 1 Because several Altec Air Dryers use the same firmware image the device type is se...

Page 41: ...backlight will stay on continuously 8 7 13 Alarm Threshold Adjustment 8 7 13 1 The adjustable alarm thresholds are as follows oHigh Outlet Alarm threshold for high outlet pressure oLow Outlet Alarm th...

Page 42: ...Buttons to navigate to additional digits to change 8 7 13 6 Press the Enter Button when the value is as desired 8 7 13 7 Press the Right Left Arrow Buttons to toggle between YES NO If YES is selected...

Page 43: ...he Left Arrow Button to escape to the Network Setup menu screen 8 7 15 Set Subnet Mask 8 7 15 1 From the network setup menu screen press the Up Down Arrow Buttons to navigate between the system setup...

Page 44: ...of the selected digit Press the Right Left Arrow Buttons to navigate to additional digits to change 8 7 16 5 Press the Enter button when the value is as desired 8 7 16 6 Press the Right Left Arrow Bu...

Page 45: ...ew value and the previous Trap Server value will be retained 8 7 17 7 Press the Left Arrow Button to escape to the Network Setup menu screen 8 7 18 Change Keyword 8 7 18 1 The system keyword is a secu...

Page 46: ...will not be updated and the previous keyword will be retained 8 7 18 8 Press the Left Arrow Button to escape to the system setup menu screen 8 7 19 Set System Address 8 7 19 1 The System Address can b...

Page 47: ...knob out 8 9 3 Turn the knob until the reading on the Pressure Gauge is 50 PSI 8 9 4 Push the knob in to lock 8 9 5 Close Panel 8 10 Setting the Outlet Pressure 8 10 1 Locate the outlet pressure regu...

Page 48: ...arm Port on the back of the Dehydrator 8 12 Connecting via Web Browser If the Air Dryer IS connected to an IP network The Air Dryer must be configured with a valid IP Address Subnet Mask and Gateway A...

Page 49: ...net Explorer 6 0 or newer or Mozilla Firefox Web Browser 8 12 1 Type the IP Address of the P210WLP Series air Dryer in the Address text box of the web browser The Web Browser connection offers five 5...

Page 50: ...ryer User s Guide Page 50 of 96 P017455 Rev N Firmware Screen Allows the user to upload any software updates or upgrades to the Air Dryer 8 12 2 Click on the Menu Bar selection to access a specific sc...

Page 51: ...s are present Keyword validation is required for ALARM RESET and RESET TOTAL RUN TIME 8 13 1 Resetting an Alarm 8 13 1 1 Click on the ALARM RESET Button to remotely reset Air Dryer alarms displayed on...

Page 52: ...s screen NOTE Reference Appendix section 14 2 for Limits Defaults and Formats Values in BLUE represent the current setting The ENTER Button is used to change values The CHANGE KEYWORD Button allows yo...

Page 53: ...rd default is 123456 8 14 1 5 Click on SUBMIT Button when done This will lock in the new setting value 8 14 2 Changing the Keyword 8 14 2 1 Click on CHANGE KEYWORD Button to change the keyword 8 14 2...

Page 54: ...Displays all events such as alarms changes made and alarm resets registered by the P210WLP Series Air Dryers This screen is informational only Click on the event type to filter data Clock the download...

Page 55: ...Screen Displays the current firmware version and date of the P210WLP Series Air Dryers Current Version Displays the current firmware version of the P210WLP Air Dryer New Version File Displays the new...

Page 56: ...e This will lock in the new firmware version 8 17 Connecting via SNMP Using SNMP to connect and communicate with the P210WLP Series Air Dryer is dependent upon the specific SNMP Management software us...

Page 57: ...remove all jewelry before performing any procedures WARNING Internal surfaces may be hot Use care when coming into contact with internal components as there is a potential for some of these components...

Page 58: ...2 3 Use an Amp Meter to measure the running amps With the compressor running the running amps should measure 1 0 amp or below 9 2 4 Close Panel If the compressor measures over 1 0 running amps see se...

Page 59: ...e across the board terminals where wires 6 and 7 are connected The voltage should measure 115 VAC 10 for P210WLP models and 230 VAC 10 for P212WLP models With the Compressor NOT running 9 3 4 Use a Vo...

Page 60: ...Incoming Voltage 9 4 1 Open Panel see section 8 8 9 4 2 Locate the incoming power terminal block on the control board marked AC IN 9 4 3 Use a Voltmeter to measure across the board terminals where wi...

Page 61: ...the purge port on the rear of the unit Place your hand behind the purge port to feel for purging air Air should be steadily purging from the port and a burst of air should be felt every 60 seconds as...

Page 62: ...Voltmeter to measure the AC voltage across the set of VALVE terminals The voltage reading should alternate between 110 125 VAC for the P210WLP or 208 253 VAC for the P212WLP and zero voltage approxim...

Page 63: ...as described Verify the cabinet temperature is above 90 F 32 C Check for loose wiring Refer to the Wiring Diagram section 0 Replace defective fan see sections 11 1 for part detail and 11 5 for orderin...

Page 64: ...Depressurize air Dryer see section 8 3 3 9 8 4 Verify the compressor turns on when the tank pressure TANK falls to 20 PSI 137 9 KPA 9 8 5 Reconnect air hose If the Compressor Cycling fails either tes...

Page 65: ...s unless adjusted to a different Set Point by the user a High Compressor Last Run Time LAST RUN alarm should appear on the System Screen 9 9 3 Press the RESET Button to clear the alarm If you are unab...

Page 66: ...yer OFF 9 10 2 Depressurize air Dryer see section 8 3 3 9 10 3 Disconnect the humidity sensor from the control board lead 9 10 4 Unscrew and remove the Humidity Sensor from the Humidity Block 9 10 5 W...

Page 67: ...over 10 0 9 10 7 After one 1 minute verify that a Humidity Alarm appears and the Dryer goes into SHUTDOWN mode 9 10 8 Replace the Humidity Sensor into the Humidity Block 9 10 9 Press the RESET Button...

Page 68: ...pressure regulator 9 11 3 Turn knob clockwise until Outlet Pressure OUTP reading climbs over the high outlet pressure threshold 7 5 PSI 51 7 KPA default After one 1 minute the High Pressure Alarm shou...

Page 69: ...6 for troubleshooting information 9 12 Testing Low Outlet Pressure Alarm 9 12 1 Make a note of the current Outlet Pressure OUTP reading 9 12 2 Loosen the retaining nut on the Outlet Pressure Regulato...

Page 70: ...2 6 Press the RESET Button If you are unable to create a Low Outlet Pressure Alarm as described see section 13 8 for troubleshooting information 9 13 Testing Air Fittings Hoses for Leaks NOTE This is...

Page 71: ...t 10 Maintaining Your Dryer In order to ensure that your P210WLP Series Air Dryer continues to operate efficiently and reliably Altec AIR recommends performing preventative maintenance procedures at t...

Page 72: ...s recommended that maintenance be performed more frequently 10 1 Safety Warning Information WARNING Extreme care should be exercised to avoid contact with live electrical circuits Many procedures perf...

Page 73: ...e lifecycle of your Air Dryer IMPORTANT After performing any maintenance always soap test pressure fittings to check for air leaks Also check for any loose or disconnected wiring CAUTION Depressurizin...

Page 74: ...and must be 208 253 VAC for P212WLP models 9 4 Test High Low Outlet Pressure Alarms 9 11 9 12 Set System Pressure 50 PSI 8 8 Set Outlet Pressure 8 10 Test Consistent Heatless Dryer Cycling 9 5 Test Fa...

Page 75: ...ion 1 Year 2 Year 3 Year 4 Year 5 Year Install Annual Maintenance Kit 11 4 Measure Record Compressor Amp Draw 9 2 Set System Pressure 50 PSI 8 8 Set Outlet Pressure 8 10 Test Consistent Heatless Dryer...

Page 76: ...for detail 1 Coalescing Filter 100519630 1 Fan P013720 1 Capacity Control Valve P017421 1 1 Humidity Sensor Section 11 2 Type 1 Type 2 Type 3 P011380 P013403 P013401 1 Air Compressor 115V Units 230V...

Page 77: ...determine correct Replacement Part TYPE 1 TYPE 2 TYPE 3 Blue Label Type 3 sensor can ONLY be used with Type B circuit board Type 1 and 2 sensors can ONLY be used with Type A circuit board Sensors MUST...

Page 78: ...Rev N 11 3 Heatless Dryer Assembly Parts Description Part Number Quantity Heatless Dryer 115V Units 230V Units MDH1 ALE S68 MDH1 DLE S68 1 1 Desiccant Chamber 51843 2 Cycle Timer 115V Units 230V Units...

Page 79: ...Pair P017703 Cycle Kit Allows multiple dryers to be cycled P08033W Cycle Kit Interface Kit PVDW34 11 5 Ordering Parts from Altec AIR Once you have identified your required parts and accessories contac...

Page 80: ...ngs timer springs and complete solenoid assembly o Test proper component operation Desiccant Tower Repack o Clean out tower and replace desiccant filter and o ring Circuit Board Repair Limited to curr...

Page 81: ...ction begins with the most likely cause s of the issue Otherwise they start from the simplest possibilities and progress to more complicated ones This troubleshooting guide is designed to be easy to f...

Page 82: ...the air Dryer may be necessary before performing certain procedures NEVER remove pressure sensing tubes from the Control Board without depressurizing the air Dryer first or damage to the Control Board...

Page 83: ...Reconnect the ribbon cable properly 13 5 High Outlet Pressure Alarm Possible Cause Check Corrective Action Outlet Pressure set too high Verify Outlet Pressure OUTP reading section 8 5 5 1 Adjust outle...

Page 84: ...r the Low Outlet Pressure Alarm set point section 8 7 Leak in the air system With no outlet flow test fittings and hoses for leaks section 9 13 Tighten any loose connections as required 13 8 Can t Cre...

Page 85: ...arm set point up to 10 will allow Dryer to run within acceptable levels Raise High Humidity Alarm set point section 8 7 Over 10 not recommended Defective Humidity Sensor Perform the Testing Humidity A...

Page 86: ...is created and system does not shut down section 11 1 13 11 High Duty Cycle Alarm Possible Cause Check Corrective Action High System Pressure Verify System Pressure section 8 9 Adjust System Pressure...

Page 87: ...ess Dryer Solenoid Valves section 9 6 If 110 125 VAC for the P210WLP or 208 253 VAC for the P212WLP IS NOT present replace cycle timer section 11 3 13 14 Compressor Doesn t Operate Possible Cause Chec...

Page 88: ...pressure setting on the capacity control valve Replace the compressor piston seal included in the Annual maintenance kit 13 16 Compressor Excessive AMP Draw Possible Cause Check Corrective Action Res...

Page 89: ...control board Check that the compressor cuts out when the tank reading reaches 50 PSI 344 7 KPA section 9 3 Replace Control Board section 11 1 13 18 Can t Create a High Compressor Last Run Time Alarm...

Page 90: ...Contacting Altec AIR Technical Support Please read the Before You Call Altec AIR section 13 1 Once you have exhausted all of the potential problems and solutions covered in the Troubleshooting Your D...

Page 91: ...Altec AIR LLC P210WLP Series Air Dryer User s Guide Page 91 of 96 P017455 Rev N 14 Appendix...

Page 92: ...2 1 7 50 51 7 0 30 2 1 PSI KPA High Humidity Alarm 3 15 10 YES High Duty Cycle Alarm 0 99 70 High Compressor Last Run Time Alarm 2 00 10 00 5 00 Minutes High Cabinet Temperature Alarm 120 49 DEG F DE...

Page 93: ...Compressor Total Run Time Reading Numeric Hours Compressor Last Run Time Reading Numeric Seconds System Status ON SHUTDOWN Compressor Status ON OFF Fan Status ON OFF Alarm Readings Read Only High Humi...

Page 94: ...he user and the user in turn should file any damage claim against the carrier All warranty items are F O B Broomfield Colorado Freight charges are the responsibility of the user This warranty shall no...

Page 95: ...olorado 80020 800 521 5351 303 427 3700 Fax 303 657 2233 info AltecAIR com www AltecAIR com 16 2 Sales 800 521 5351 option 2 Fax 303 657 2205 sales AltecAIR com parts AltecAIR com 16 3 Service 800 521...

Page 96: ...__________________________________ ________________________________________________________________________ ________________________________________________________________________ ___________________...

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