Allen-Bradley 2094-AL09 Installation Instructions Manual Download

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Rockwell Automation Publication 2094-IN005H-EN-P - October 2012

Line Interface Module

Notes:

Summary of Contents for 2094-AL09

Page 1: ...ctions when mounting your module to the panel or wiring your module into the system For installation information regarding equipment and accessories excluded here see Additional Resources on page 56 o...

Page 2: ...installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect...

Page 3: ...L09 and 2094 BL02 line interface modules is not provided See Accessories on page 51 for the catalog number and a complete description of the connector sets These installation instructions publication...

Page 4: ...s must be on a flat rigid vertical surface that won t be subjected to shock vibration moisture oil mist dust or corrosive vapors Observe the Environmental Specifications on page 55 Maintain minimum cl...

Page 5: ...alog number 2094 ALxxS is shown Clearance right of module is not required Clearance left of module is not required Clearance for Airflow and Installation 50 8 mm 2 0 in min Clearance for Airflow and I...

Page 6: ...lishing Noise Zones EMC filter above the line interface module 1 If drive system I O cable contains dirty relay wires route cable with module I O cable in dirty wireway 2 When space does not permit th...

Page 7: ...ith the module I O cable in dirty wireway 2 When space does not permit the 150 mm 6 0 in segregation use a grounded steel shield instead For examples see the System Design for Control of Electrical No...

Page 8: ...catalog numbers 2094 AL09 or 2094 BL02 1 If drive system I O cable contains dirty relay wires route cable with module I O cable in dirty wireway 2 When space does not permit the 150 mm 6 0 in segrega...

Page 9: ...OM I O_PWR I O_COM I O_PWR I O_COM I O_PWR 24 VDC SUPPLY MAIN VAC 1 2 CB1 ON OFF L2 N L1 1 2 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 Line Interface Module Top View catalog number 2094 XL75S Cx is shown Li...

Page 10: ...K COM 230 VAC LOAD L1 L2 N 24 VDC BRAKE SUPPLY Line Interface Module 2094 AL09 200 230V AC 20A Output 1 2 3 4 4 3 2 1 1 2 3 4 1 2 VAC Load OPL Connector VAC Line IPL Connector 24V DC Brake Power Outpu...

Page 11: ...n plug header Designator Description Connector IOL Status I O 26 pin high density D shell IPL VAC LINE input power 4 position terminals OPL VAC LOAD output power 4 position terminals PSL Brake and I O...

Page 12: ...AT_32 CONSTAT_53 CONSTAT_54 SHIELD 1 3 5 7 9 11 13 15 17 19 21 2 4 6 8 10 12 14 16 18 20 IOL 21 pin I O Staggered IOL Connector Line Interface Module catalog number 2094 ALxxS is shown I O IOL Connect...

Page 13: ...11 3 Reserved 16 Contactor auxiliary contact NC 2 IN CONSTAT_21 4 24V contactor coil negative COIL_A2 17 Contactor auxiliary contact NC 3 IN CONSTAT_31 5 Reserved 18 Contactor auxiliary contact NC 4 I...

Page 14: ...ended for use with mechanical motor brake or Bulletin 2090 resistive brake module RBM applications Table 6 P1L 6 pin Connector Pinouts catalog numbers 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx Table 7 P...

Page 15: ...tor Pinouts catalog numbers 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx Table 9 IPL 4 pin Connector Pinouts catalog numbers 2094 AL09 and 2094 BL02 IPL Pin Description Signal 1 Chassis ground 2 3 phase in...

Page 16: ...nnector Pinouts catalog numbers 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx OPL Pin Description Signal 1 Chassis ground 2 3 phase output power L3 3 L2 4 L1 OPL Pin Description Signal 2094 AL09 2094 BL02 4...

Page 17: ...t from the control power circuit breaker wired in series with the contactor coil The line contactor is a safety contactor that includes three main contacts with three auxiliary contacts see the figure...

Page 18: ...nually set to the ON or OFF position and open when CB1 is tripped Figure 12 CB1 Alarm Operation catalog numbers 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx IOL Pin Signal Description IOL 4 IOL 13 COIL_A2...

Page 19: ...tional surge suppression is not required for these contactors Figure 13 IOL Contactor Coil catalog numbers 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx The contactors in the 2094 AL09 and 2094 BL02 line in...

Page 20: ...ositively guided and mechanically latched Figure 15 IOL Contactor Status catalog numbers 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx See Power Specifications on page 52 for auxiliary contactor specificati...

Page 21: ...sistive brake module RBM I O P1L connector An AC line filter is placed on the input to the supply to provide conditioning The supply is protected by circuit breaker CB3 PLC I O power is available to t...

Page 22: ...BLxxS and 2094 XL75S Cx L1 480 W 20 A Power Supply PS1 24V PE 24V L2 CB3 IOL 5 IOL 3 IOL 1 IOL 6 IOL 4 IOL 2 IO_PWR1 IO_COM1 Line Interface Module AC Line Filter 2 4 1 3 IO_PWR2 P1L 1 P1L 3 P1L 5 IO_C...

Page 23: ...26 pin D sub connector A single phase filter is placed on the input to the supply to provide conditioning The supply is protected by circuit breaker CB1 Figure 18 IOL Power Supply catalog numbers 209...

Page 24: ...r placed on the input to the supply provides conditioning The supply is protected by circuit breaker CB3 The PSL brake power supply is rated at 2 A If more current is required consider using the IOL p...

Page 25: ...are field replaceable For FB1 replacement fuse part numbers see the table on page 50 Figure 20 Control Power Output Source See Power Specifications beginning on page 52 for control power output CPL sp...

Page 26: ...and 2094 XL75S C2 line interface modules This connector allows the customer to provide a separate auxiliary power source independent from the mains supply for control power and other uses The APL conn...

Page 27: ...ting hardware is M6 metric 1 4 in bolts Make sure all fasteners are properly bonded to the subpanel 3 Tighten all mounting fasteners ATTENTION To avoid hazard of electrical shock mount your line inter...

Page 28: ...60 Hz L3 L2 L1 CONTROL VAC AUX2 AUX2 AUX1 AUX1 I O_COM I O_PWR I O_COM I O_PWR I O_COM I O_PWR 24 VDC SUPPLY MAIN VAC 375 9 14 80 2x 33 1 30 4x 40 6 1 60 2x 12 69 0 50 10 8 0 425 2x 352 4 13 87 220 8...

Page 29: ...5 8 86 3x 16 0 63 6x 7 9 0 31 3x 28 7 1 13 286 8 11 29 30 9 1 22 20 0 79 142 5 5 61 285 11 22 12 7 0 5 12 7 0 5 187 7 7 39 22 0 87 28 1 1 197 7 75 8 9 0 35 Dimensions are in millimeters inches Flying...

Page 30: ...2 7 0 50 278 4 10 96 12 7 0 50 20 0 79 180 7 09 360 14 17 277 10 9 1 22 31 27 6 1 09 2x 40 4 1 59 280 11 02 2x 206 8 11 2x 28 5 1 2 6x 7 9 0 31 197 7 8 100 3 9 289 11 37 8 9 0 35 2 5 0 1 Flying lead I...

Page 31: ...s and methods provided Description Connects to Terminals Recommended Wire Size mm2 AWG Strip Length mm in Torque Value N m lb in Pin Signal VAC LINE IPL 1 IPL 2 IPL 3 IPL 4 2 5 25 14 4 16 0 0 63 2 7 2...

Page 32: ...4 5 3 Brake and I O power output PSL 1 PSL 2 PSL 3 PSL 4 MBRK PWR MBRK COM MBRK PWR MBRK COM L3 L2 L1 L3 L2 L1 L3 L2 L1 L3 L2 L1 ATTENTION To avoid hazard of electrical shock complete the wiring of y...

Page 33: ...ctor plugs See connector pinout tables beginning on page 11 4 Tighten the connector screws 5 Gently pull on each wire to make sure it does not come out of its terminal If any wires are loose then repe...

Page 34: ...nly on the 2094 XL75S Cx line interface modules Figure 29 Line Interface Module APL connector Table 15 Auxiliary Input Power APL Connector L2 N L1 1 2 Line Interface Module Top View catalog number 209...

Page 35: ...n an ungrounded power configuration is used phases L1 L2 and L3 without a reference to earth ground can drift and stress the line filter components internal to the line interface module ATTENTION Your...

Page 36: ...ules are capable of connecting to multiple drives providing each drive has its own line filter and the maximum current specification is not exceeded Forexamplediagrams seetheusermanualforyourdrive See...

Page 37: ...2094 XL75S Cx Table 22 Control Power Output CPL Connector catalog numbers 2094 AL09 and 2094 BL02 CTRL2 CTRL1 1 2 Line Interface Module Top View catalog number 2094 XL75S Cx is shown CPL Pin Signal R...

Page 38: ...Table 23 Auxiliary Power Output P2L Connector catalog numbers 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx AUX2_L2 AUX2_L1 AUX1_L2 AUX1_L1 1 2 3 4 Line Interface Module Top View catalog number 2094 XL75S C...

Page 39: ...catalog numbers 2094 AL09 and 2094 BL02 IO_PWR2 IO_COM2 IO_PWR2 IO_COM2 IO_PWR2 IO_COM2 1 2 3 4 5 6 Line Interface Module Top View catalog number 2094 XL75S Cx is shown P1L Pin Signal Recommended Wire...

Page 40: ...Output P2L 230V AC I O Power Output IOL 24V DC Control Power Output CPL 230V AC 3 phasePower Output OPL to Drive Transformer 460V only LineInterface Module Optional Connection after CB1 Cat No Branch...

Page 41: ...4 default connection ATTENTION This product contains stored energy devices To avoid hazard of electrical shock verify that all voltage on capacitors has been discharged before attempting to service re...

Page 42: ...onnection 10 Fully insert the P4 connector into the J4_B housing until latched 11 Replace the cover and I O connector by following steps 3 7 in reverse order P4 J4 P4 J4_B Line Interface Module catalo...

Page 43: ...IO_PWR2 IO_COM2 Control Power Connections INDICATES USER SUPPLIED COMPONENT Contactor Enable Connections 24V for motor brake or other as needed 24V for motor brake or other as needed 24V for motor bra...

Page 44: ...1 L2 L1 L3 L2 L1 IO_PWR COIL_A1 IO_COM COIL_A2 1 2 1 2 3 4 MBRK_PWR MBRK_COM MBRK_PWR MBRK_COM Control Power Connections INDICATES USER SUPPLIED COMPONENT Contactor Enable Connections Brake and I O Ou...

Page 45: ...LRM_COM CONST AT_11 CONST AT_12 CONST AT_21 CONST AT_22 CONST AT_31 CONST AT_32 CONST AT_53 CONST AT_54 SHIELD IOL STATUS I O 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 1 2 21 20 IOL 24V St...

Page 46: ...4 24 COIL_A2 L1 L2 PE L1 L2 1 2 3 4 Single phase 1 Stage Line Filter 230V AC 5 Pin 6 Pin 5 Pin 4 Pin 3 Pin 2 Pin 1 P2L P2L AUXILIARY PWR OUTPUT AUX1_L2 AUX1_L1 AUX2_L2 AUX2_L1 Pin 1 CPL CONTROL PWR OU...

Page 47: ...24 24 20 A Power Supply PS1 24 24 COIL_A2 L1 L2 PE L1 L2 1 2 3 4 Single phase 1 Stage Line Filter 230V AC 5 Pin 6 Pin 5 Pin 4 Pin 3 Pin 2 Pin 1 P2L P2L AUXILIARY PWR OUTPUT AUX1_L2 AUX1_L1 AUX2_L2 AUX...

Page 48: ...Pin 19 Pin 15 Pin 16 Pin 5 Pin 9 Pin 21 Pin 22 Pin 23 Pin 24 Pin 25 Pin 26 N C N C N C COIL_A2 N C CONSTAT_12 CONSTAT_22 CONSTAT_32 CONSTAT_42 N C N C N C COIL_A1 N C CONSTAT_11 CONSTAT_21 CONSTAT_31...

Page 49: ...4 Pin 25 Pin 26 N C N C N C COIL_A2 N C CONSTAT_12 CONSTAT_22 CONSTAT_32 CONSTAT_42 N C N C N C COIL_A1 N C CONSTAT_11 CONSTAT_21 CONSTAT_31 CONSTAT_41 N C IO_COM IO_COM IO_COM N C IO_PWR IO_PWR IO_PW...

Page 50: ...10 2094 BLxxS 1 CB2 Circuit breaker 2 pole 4 A 1492 SP2D040 1 CB3 Circuit breaker 3 pole 6 A 1492 SP3C060 2 FB1 1 Fuse 3 5 A Class CC FNQ R 3 5 2094 XL75S C1 1 CB2 Circuit breaker 2 pole 20 A 1492 SP2...

Page 51: ...the cabinet when used with 140U device CB1 140U H RM12B 2094 AL09 and 2094 BL02 Low profile connector kit for I O 26 pin high density D shell 2090 K6CK D26M Connector Set Includes VAC LINE IPL VAC LOA...

Page 52: ...liary power output P2L connector AC output current rms 3 A 3 3 A 3 AC output voltage 195 265V rms single phase 230V nom 190 260V rms single phase 230V nom Brake power output P1L connector and I O IOL...

Page 53: ...control voltage 1 21 6 26 4V DC Contactor control current 1 12 9 mA Contactor pickup current 2 1 75 A 0 87 A Contactor hold in current 2 0 14 A 0 07 A Contactor voltage 93 121V rms single phase 110V n...

Page 54: ...x 52 5 IMPORTANT The 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx line interface modules provide branch circuit protection Follow all applicable NEC and local codes Cat No VAC Input Power Fuse 2 2 Part num...

Page 55: ...5 2000 Hz 0 381 mm 0 015 in peak to peak displacement 2 5 g peak acceleration 5 2000 Hz Shock 15 g 11 ms half sine pulse 3 pulses in each direction of 3 mutually perpendicular directions 30 g 11 ms h...

Page 56: ...ators and motion accessories designed to help make initial decisions for the motion control products best suited for your system requirements Kinetix Motion Accessories Specifications publicationGMC T...

Page 57: ...Rockwell Automation Publication 2094 IN005H EN P October 2012 Line Interface Module 57 Notes...

Page 58: ...Rockwell Automation Publication 2094 IN005H EN P October 2012 58 Line Interface Module Notes...

Page 59: ...Rockwell Automation Publication 2094 IN005H EN P October 2012 Line Interface Module 59 Notes...

Page 60: ...tact Customer Support for initial help in getting your product up and running NewProductSatisfactionReturn Rockwell Automation tests all of its products to ensure that they are fully operational when...

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