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Alitrak DTRAK 300, User And Maintenance Manual, Page: 50 / 57

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Alitrak DTRAK 300 User And Maintenance Manual Download Page 50

 

 

October 22, 2008 Rev.01 

7 – ORDINARY MAINTENANCE

 

 

FY310.doc

 

This manual is the property of ALITRAK 

Any reproduction, even partial, is forbidden. 

Pages 50 - 57 

 

Always  refer  to  the  annexed  documentation,  such  as  system  and  equipment  functional  schemes 
(electrical, hydraulic, etc.) in chapter 10 of this manual, when performing maintenance operations; 

Summary of Contents for DTRAK 300

Page 1: ...ground drive control and electric traction DTRAK 300 USER AND MAINTENANCE MANUAL Via Crispi 10 36056 TEZZE SUL BRENTA Vicenza ITALY Tel 39 0424 898349 fax 39 0424 536792 e mail info alitrak com http...

Page 2: ...October 22 2008 Rev 01 0 INDEX FY310 doc This manual is the property of ALITRAK Any reproduction even partial is forbidden Pages 2 57...

Page 3: ...____________________________________15 2 2 1 Technical characteristics ___________________________________________________________15 2 2 2 Characteristics of the transported product __________________...

Page 4: ...________________41 6 1 1 Controls ________________________________________________________________________41 6 2 STARTING UP THE MACHINE _______________________________________________________43 6 2 1...

Page 5: ...of manufacture xxxx Serial number xxxxxxxxxxx Max capacity xxx Kg Power input 24 volt Motor power 900 W IMPORTANT NOTICE THIS MANUAL IS THE PROPERTY OF ALITRAK ANY REPRODUCTION EVEN PARTIAL IS FORBID...

Page 6: ...292 1 Part 2 Technical principles ex EN 292 2 EN 294 1993 Safety of Machinery Safety Distances to Prevent Danger Zones Being Reached by the Upper Limbs EN 349 1994 Safety of machinery Minimum gaps to...

Page 7: ...Indication marking and actuation Part 3 requirements for the location and operation of actuators UNI 10653 1997 Technical documentation Quality of product technical documentation UNI 10893 2000 Techni...

Page 8: ...l warnings contain important information regarding the safety of the personnel assigned to the machine s use operation and maintenance the safety and the efficiency of the machine work quality WARNING...

Page 9: ...e machine in normal conditions and of operating the machine with the safety devices disabled are in charge of the performing adjustments maintenance operations and repair work upon the machine s elect...

Page 10: ...erived from failure to observe this prohibition NOTICE Some activities such as opening the packaging assembly and setup initial calibration and adjustments repair work servicing and movement and or di...

Page 11: ...h 5 Figures are numbered using two numbers separated by a dash The first number indicates the chapter while the second number indicates the figure example fig 2 23 indicates figure 23 in chapter 2 ATT...

Page 12: ...rect installation of spare parts shall exonerate the Manufacturer from any responsibility Authorized assistance centre ALITRAK s r l Via Crispi n 10 CAP 36056 TEZZE SUL BRENTA VI Italy Tel 39 0424 898...

Page 13: ...ols The position from which the operator shall conduct the machine is shown with point A in fig 2 1 ATTENTION some of the manual s illustrations show the machine or parts of it without its guards or w...

Page 14: ...underneath the command console is composed of a 60ah battery which has a charge life of approximately 4 hours The machine comes equipped with an external battery charger 2 1 1 3 Motor unit The motor...

Page 15: ...ght at 20 incline Kg 300 Motor power W 900 Batteries Ah 80 Power supply V 24 Autonomy h 8 Recharge time h 8 Forward speed Km h 5 Reverse speed Km h 2 5 Max incline forward and reverse 20 Pivoting tire...

Page 16: ...al attention to the total operational limits the service coefficient working hours per shift environmental conditions dust temperature and humidity in the workplace 2 3 1 2 Unintended use It if FORBID...

Page 17: ...Max 1000m above sea level if not otherwise specified Transport Transport temperature between 25 C and 55 C with variations up to 70 C for a maximum time of 24 hours Storage Storage temperature between...

Page 18: ...obtaining production values superior to those which are indicated is considered IMPROPER USE The usage illustration shown in fig 2 5 is described below The product to be transported is loaded into th...

Page 19: ...nship between emission levels and exposure levels this relationship cannot be utilized in a reliable manner in order to establish whether ulterior precautions are necessary The factors which determine...

Page 20: ...be kept in mind stand back from the loads before performing lifting and lowering manoeuvres do not stand underneath suspended loads access to unauthorized personnel is to be prohibited keep a safe di...

Page 21: ...ne and proceed as follows Use a forklift or pallet jack suitable for the machine s weight to lift the DTRAK 300 and proceed as follows ATTENTION It is a good idea to use lifting equipment with a suffi...

Page 22: ...e work zones and avoid admitting and exposing people to the danger zones Indoor working areas must be equipped with emergency exits easy to clean in order to ensure adequate hygiene conditions well ve...

Page 23: ...e necessary for operating the vehicle and for maintenance procedures Verify that the requirements provided in fig 4 1 conform to the current legal requirements for the place in which the machine is be...

Page 24: ...THE ELECTICAL PARTS MUST BE PEFORMED EXCLUSIVELY BY QUALIFIED PERSONNEL AND IN ACCORDANCE WITH THE CURRENT LOCAL REGULATIONS The machine is furnished with its own a battery charger Before connecting t...

Page 25: ...COMPLETELY AS THIS REDUCES THEIR WORKING LIFE NOTICE RESPECT THE INDICATIONS ON LABEL No 7 of Fig 4 2 REGARDING THE CONNECTION TO THE ELECTRICAL SYSTEM In order to recharge the batteries follow these...

Page 26: ...e rest of the manual where these situations are described ATTENTION The employer is obliged to inform the operators about the workplace health and safety regulations in accordance with the current sta...

Page 27: ...or that of others contribute together with the employer the managers and the supervisors to the fulfilment of all of the obligations prescribed by the competent authorities as well as any requirement...

Page 28: ...e other operators have free access and may remain during normal machine function From these zones the operator may check the proper functioning of the machine quickly intervene upon the command panel...

Page 29: ...SAFETY FY310 doc This manual is the property of ALITRAK Any reproduction even partial is forbidden Pages 29 57 P Danger zones L1 L2 L3 Working zones C Command zones Fig 5 1 Working zones command zone...

Page 30: ...Practice the procedures regarding first aid fire prevention and evacuation of the workplace EDUCATING the workers The employer the managers and the supervisors with regards to their respective fields...

Page 31: ...on SPECIAL MAINTENANCE PERSONNEL Qualified and specialized technicians employed by the Manufacturer or by the authorized assistance centre trained and authorized to perform special maintenance as well...

Page 32: ...substituted worn parts Such materials must be collected and disposed of in accordance with the current laws in the country in which the machine is being utilized ILLUMINATION The illumination of the w...

Page 33: ...orted material Fig 5 2 Locations of the safety devices NOTICE Command system safety and signalling The machine s forward and reverse commands are managed by the operator The command devices including...

Page 34: ...Follow the procedures indicated in the manual and or by the spare parts manufacturer Allow only qualified maintenance personnel to perform maintenance operations The manufacturer bears no responsibil...

Page 35: ...phill downhill motion 4 it is forbidden to conduct the machine over irregular icy snow covered or slippery surfaces 5 it is forbidden to transport people or animals with the machine The machine is des...

Page 36: ...3 ref A B ATTENTION danger of crushing when lifting and lowering the tray danger of crushing hands in cases of collision with obstacles at the height of the machine s external driving controls bodily...

Page 37: ...s functions 3 steel cord tray motion limiter which also acts as a mechanical stopper 4 guards fixed with screws 5 Danger 10 It is forbidden to remove safety devices 6 Danger Electrical current 11 It i...

Page 38: ...October 22 2008 Rev 01 5 SAFETY FY310 doc This manual is the property of ALITRAK Any reproduction even partial is forbidden Pages 38 57 Fig 5 4 Safety device locations 1 4 3 2...

Page 39: ...substances may exceed the maximum limits ATTENTION It is forbidden to approach with the machine or to position the machine near work zones where possible sparks may occur i e welding grinding etc the...

Page 40: ...p safety circuits IT IS FORBIDDEN to climb upon the machine s tray IT IS FORBIDDEN to use the machine and its guards as work tables IT IS FORBIDDEN to transport loads of a different form than those wh...

Page 41: ...s all eventual responsibility to the machine s user ATTENTION IT IS FORBIDDEN TO LEAVE THE MACHINE S IGNITION KEY NO 1 IN FIG 6 1 UNATTENDED The safeguarding of the key is the responsibility of the pe...

Page 42: ...October 22 2008 Rev 01 6 FIRST USE FY310 doc This manual is the property of ALITRAK Any reproduction even partial is forbidden Pages 42 57 Fig 6 1 Command devices 1 2 5 3 4...

Page 43: ...b The machine s operator must press the emergency stop lever no 2 fig 6 1 and then press the movement lever no 3 to select forward or reverse motion c Slowly turn the speed adjustment handle no 4 to...

Page 44: ...peed must be increased while for downhill movement the speed must be reduced NOTE If the speed adjustment handle is release quickly the machine will decelerate automatically before stopping During uph...

Page 45: ...TENTION It is absolutely forbidden to perform maintenance lubrication and repair operations while the machine is running and or receiving electrical current The machine can be rendered safe by followi...

Page 46: ...r maintenance and all maintenance operations are the exclusive responsibility of the maintenance personnel each for their own specializations as defined in the manual s introduction chapter 1 maintena...

Page 47: ...irect contact with the battery terminal clamps and live current in the electrical system s shunt boxes in most points the danger is signalled by yellow triangular warning labels It is forbidden to ope...

Page 48: ...ctors electrical device covers etc All of these operations are to be performed by qualified maintenance personnel and technicians Responsibilities of the electrical technician in charge of ordinary ma...

Page 49: ...intenance electrician may request authorization from the Manufacturer to perform special maintenance operations by following the procedure below The ordinary maintenance electrician shall communicate...

Page 50: ...l is the property of ALITRAK Any reproduction even partial is forbidden Pages 50 57 Always refer to the annexed documentation such as system and equipment functional schemes electrical hydraulic etc i...

Page 51: ...enance ordinary conditional maintenance Ordinary programmed maintenance periodic or preventive includes inspections checks and interventions which for the purpose of preventing stoppage and breakdowns...

Page 52: ...responsibility with regards to the machine s warranty NOTE The time periods indicated refer to normal functioning conditions or rather the conditions of use which have been prescribed and established...

Page 53: ...Use a damp cloth to remove any dust from the adhesive labels located externally upon the DTRAK 300 Check the proper function of the machine s safety devices daily NOTICE For ordinary and special hydra...

Page 54: ...ction even partial is forbidden Pages 54 57 7 4 SPECIAL MAINTENANCE Special maintenance as such must be performed by Authorized Technical Personnel Any tampering by unqualified or unauthorized personn...

Page 55: ...forbidden Pages 55 57 8 WASTE DISPOSAL Using the machine in normal working conditions generates waste which must be collected recycled or disposed of according to the current laws in the country where...

Page 56: ...current standards With regards to the disposal of the machine s metallic structure in order to prepare for their proper recycling it is necessary to separate the steel parts from the other metals or l...

Page 57: ...S FY310 doc This manual is the property of ALITRAK Any reproduction even partial is forbidden Pages 57 57 10 ANNEXES The following documents are included as annexes to the present manual Declaration o...

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